Engineering Data Requirements.docx
DOCX document 35 KB Posted
- Attached to
- F-16 Electrical Limiter
- Solicitation number
- FA821225R0005
About this file
The document is an Engineering Data Requirements file for a specific F-16 Radar Electrical Limiter (Part Number: 588R499H01, NSN: 5895-01-515-8924WF) from the Department of the Air Force. The technical specifications outline critical manufacturing requirements, including strict guidelines on soldering standards, lead solder usage, and unique identification marking. Key technical notes emphasize that no lead-free solder formulations currently meet the Air Force's reliability and performance standards, mandating contractors continue using standard leaded solders to ensure weapon system performance and national security.
The related solicitation (FA821225R0005) is a Fixed-Price (FFP) contract for the F-16 Electrical Limiter, restricted to pre-qualified sources. The Air Force Sustainment Center at Hill AFB, Utah, will award the contract to the most advantageous responsible quoter, with a source qualification package required from interested contractors. Notably, the procurement includes specific technical requirements such as radioactive material handling, requiring vendors to obtain a Nuclear Regulatory Commission license, and adherence to stringent engineering and manufacturing standards for this critical aircraft component.
View the file
Other files
| File | Type | Posted |
|---|---|---|
| CDRL A001 - CPP.pdf | ||
| Transportation Data.pdf | ||
| Form 260 - FA.pdf | ||
| IUID.pdf | ||
| Form 807.pdf | ||
| Manufacturing Qualification Requirements-Section C.pdf | ||
| FA821225R0005.pdf | ||
| Engnieering Data List.pdf | ||
| CDRL B001 - FA Test Report.pdf | ||
| Item Description.pdf | ||
| Packaging Requirements.pdf |
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Text version
REV:
ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
XXXXXXXXXXXXXXXX
2. PART NUMBER:
3. NATIONAL STOCK NUMBER:
1234-12-123-1234FG
4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC, WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.
| REV: |
| ENGINEERING DATA REQUIREMENTS |
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
LIMITER, ELECTRICAL (F-16 Radar)
2. PART NUMBER:
588R499H01
3. NATIONAL STOCK NUMBER:
5895-01-515-8924WF
4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.
5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATIONS AND DRAWINGS ARE THE ONLY SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.
6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.
7. THIS IS AN AIRCRAFT PART. USE THE APPROPRIATE PORTION OF MIL-STD-2000 THAT APPLIES TO AIRCRAFT SOLDERING FOR ALL SOLDERING REQUIREMENTS. *NOTE: J-STD-001 MAY BE USED IN LIEU OF MIL-STD-2000, IF SPECIFICATION MEETS OR EXCEEDS MIL-STD-2000.
8. EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01) REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AND ELECTRONIC MILITARY PRODUCTS. TO DATE, NO LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE STANDARD LEADED SOLDERS. THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE LEAD-FREE SOLDER REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATIBILITY, AND RELIABILITY STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.
1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHER ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE SOLDER OR LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.
2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED WITH A SEPARATE PART NUMBER OR DESIGNATION.
| 9. | IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR |
| ELECTRONICS COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR | |
| SHALL PROVIDE WRITTEN CERTIFICATION OF COMPLIANCE AS A DELIVERABLE WITH THE | |
| CONTRACT. |
1. USE INDUSTRY STANDARD IPC-1066, "MARKING, SYMBOLS AND LABELS FOR
IDENTIFICATION OF LEAD-FREE AND OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND DEVICES."
2. INCLUDE THE PROGRAM ENGINEER'S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY "LEAD-FREE" MILITARY PART(S) IN REFERENCE TO ITS' RELIABILITY, PERFORMANCE AND COMPATIBILITY FOR THE SYSTEM.
10. UNIQUE IDENTIFICATION (UID) SHALL BE APPLIED PER Northrop Grumman Drawing PS83869NB, Proc A CL 5 – UID Optional – Marking by STAMPING Or INK Or LABEL.
11. This item has radioactive material. Vendor should be able to obtain license from the Nuclear regulatory Commission.
PREPARED BY:
RICHARD TILTON
OFFICE SYMBOL:
GBMAF
DATE:
20080411
PREPARED BY:
Joe Refahiyat
OFFICE SYMBOL:
416 SCMS/GUEAA
DATE:
2023 MARCH 09
HILL AFB FORM 462 Page 2 of 2
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