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Data Input Blank 10-9-23
| GENERATOR SERVICE DESCRIPTION P/N: TMC56334801.1MW |
| Gas Turbine Generators (GTG) 1MW, 460Vac Primary 3-Phase 60 Hz. |
| Periodic Maintenance (PM) service Introduction, overview and check list. |
| Check all Generator components before (PM) service run. |
| Basic operational checks shall be conducted prior and during the (PM) runs of the Generators. |
| This shall include the primary equipment, and all associated equipment to demonstrate full functionality of the total equipment system. |
Proper operation of all manual and automatic controls, prime-mover, and adjusting mechanisms and accessories shall be verified during this period.
| The prime-mover de-rating chart must be used during Load testing. |
| The Turbine engines display air temperature indicator, will determine what ambient de-rating to use during required load testing. Reference operating manual for |
| ambinet de-rating. |
| GENERATOR AC 3-PHASE ELECTRICAL CHARACTERISTICS CHECKS: |
| 1000 kW /1250 kVA Prime Minimum Rating at ISO 15C° / 59F° Ambient Conditions. |
| (De-rating chart will be used during testing for proper loading) |
| 460Vac Primary Voltage +/- 20Vac. |
| 60Hz. Ensure frequency regulation is +/- 5% of rated frequency of 60 Hz (57Hz - 63Hz) |
| 3-phase ABC Rotation |
| Breaker status and operation function |
| Testing: (25% - 50% - 75% - 100% Load-steps per ambient de-rating schedule) |
| UN-GROUNDED POWER GROUND FAULT SYSTEMS CHECKS: |
| An active DC Ground Fault tester can be used during service runs if required, to ensure proper generator ground isolation during operation. |
| Generator Chassis Safety Grounding point must always be used during PM testing and Operation. |
| Pre- Running Notes: |
| Diesel fuel for the loaded runs, and JP fuels for flushing are also acceptable fuel combinations. |
| JP Fuels are preferred for the entirety of the Service runs. |
| Generator Controls Visual Checks: | | (Initial) | |
| Pre-Run | During-Run | Post-Run |
Visual Woodward 3400 XT Electrical Monitoring and Operating system checks.
Comments:
| | (Initial) | |
| Pre-Run | During-Run | Post-Run |
| 7” Woodward HMI remote monitoring screen suitcase, with generator Start, Stop and generator breaker Closure Function Test | | | |
Comments:
| | (Initial) | |
| Pre-Run | During-Run | Post-Run |
| Generator Load-Sharing Can bus communications test | | | |
| (Load-sharing test by request of customer only). | | | |
| Comments: | | | |
| (Initial) | |
| Pre-Run | During-Run | Post-Run |
| Panels, Starters, Relays, Switches, and Wiring shall be in good and working order |
| Comments: |
| (Initial) | |
| Pre-Run | During-Run | Post-Run |
| 24V Battery Condition |
| Comments: |
| (Initial) | |
| Pre-Run | During-Run | Post-Run |
| Check 24VDC Trickle charger battery maintainer |
| Comments: |
| (Initial) | |
| Pre-Run | During-Run | Post-Run |
| Check control display information Error / Interlock messages |
| Comments: |
Pre-Run Turbine Prime Mover Systems Check: (Initial)
Start Fuel Nozzles (4) replace with cleaned serviced nozzles every PM Test Cycle
| Check for start fuel nozzle fuel leaks during start and run. |
| Comments: |
| Fuel tank and fuel line |
| Comments: |
| 24V Electrical Starting System |
| Comments: |
| Date | |
| 24V Battery Condition Check. (Replace every 3 Years) | | / / |
| Date of last replacement | | |
| Comments: | | |
| Check 24VDC Trickle Charger Battery Maintainer Output Test |
| Comments: |
| Exhaust system, mounting, hardware and heat Insulation |
| Comments: |
| Primary Fuel filter (Replace every 6 months) | Date | / / |
| Date of last replacement | | |
| Comments: | | |
| Engine Air Intake Filters (Replace Every 12 Months or when indicated on Woodward Display) | Date | / / |
| Date of last replacement | | |
| Comments: | | |
| Alternator Air Intake Filters (Replace Every 12 Months or when indicated on Woodward display) | Date | / / |
| Date of last replacement | | |
| Comments: | | |
| Engine to Alternator Coupling bolts Re-Torque and Re-Grease (Every 12 months) | Date | / / |
| Date of last replacement | | |
| Comments: | | |
Check all Turbine engine sensors under pre-run static conditions, to detect any comunication failures.
| Fuel Pressure Static | (PSI | ) |
| Comments: | | |
| Fuel Level | (Day Tank Fuel % | ) |
| Comments: | | |
| Oil Pressure Static | (PSI | ) |
| Comments: | | |
| Oil Level (Visual) | Date | / / |
| Top off when required. | | |
| Perform Oil Acid Level checks annually. | | |
| Replace Oil every 2 years. | | |
| Comments: | | |
| Oil Temperature Static | (F° | ) |
| Comments: | | |
| Ambient Inlet Air Sensor Static | | |
| (F° | ) |
| Comments: | | |
| Turbine Exhaust Engine Temperature Static | | |
| (EGT-C° | ) |
| Comments: | | |
| Turbine RPM Static |
| N1% and N2% |
| Comments: |
General generator status Warnings / Shutdowns / Interlocks / Permissive Logic errors etc.
Comments:
TRAILER AND MOBILITY
| Tire Pressures | (PSI | ) |
| Comments: | | |
| Wheel Lug maintenance | (Torque Ibs | ) |
| Comments: | | |
| Brake away Battery |
| Comments: |
| TECHNICAL DATA UPDATES: | | |
| Updates and Replacements | | |
| (Update date | ) |
| Comments: | | |
| Operation procedure Updates | | |
| (Update date | ) |
Hard Copies (Update date )
Digital Copies (Update date )
Comments:
Additional Comments:
Service Person Name (Printed)
Service Person Signature Date
&"Calibri (Body),Regular"&14Turbine Marine Inc.
PM Run Sheet 10-9-23
PM RUN SHEET
Date:
| | SN: | | | | | |
| | Quarterly | | | Annually | 1 Rated for 1MW@59°F ISO | |
| | 200KW | 500KW | Full Ambient Corrected load | 1000KW | Ambient Temperature | |
| Volts (Ph to PH +/-0.5%): | | | | | | Battery | Static VDc (24v-28v): |
| Frequency (60Hz +/- 0.5%): | | | | | | | Running VDc: |
| Amps: | | | | | | | Charging VDc: |
| Oil Pressure (0-100psi): | | | | | | | In service date: |
| Oil Temp (Ambient - 190F): | | | | | | | Mfg date Front: |
| EGT (Ambient - 650°C): | | | | | | | Mfg date Rear: |
| Fuel Press (0 - 80psi): | | | | | | Hours | Hrs In: |
| N1 Speed | | | | | | Hrs Out: |
| | | (4) start fuel nozzles exchanged | | | * Replace batteries 4 years from in service date. | |
| Additional Comment: | |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Service Person Name (Printed) | _______________________________ | |
| Service Person Signature | _______________________________ | Date ____________ |
&G
