ENCLOSURE 2.2.1.pdf

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MHE INSPECTION AND CERTIFICATION SERVICES
Solicitation number
N0040626QS120
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This document is a Material Handling Equipment (MHE) Initial Receipt Inspection Form from NAVSUP Publication 538, Figure 8-12, designed for quality assurance verification of MHE upon delivery to either shipboard or shorebased units.

The form functions as an inspection checklist containing 70 detailed inspection points organized across four categories: equipment identification and markings, physical condition and structural integrity, operational systems and safety features, and functional performance verification. Equipment identification items verify manufacturer data plates, certifications, alphabetical designations, and safety markings such as safe working load (SWL), vehicle weight, and shipboard use approval. Physical condition inspection points assess paint quality, hardware integrity, component alignment (including fork straightness within 1% of length), hydraulic system condition, tire specifications, and electrical connections. Safety and operational features verification includes checks of braking systems, parking brakes, emergency stop functionality, operator restraint systems, gauges, ignition switches, lights, back-up alarms, and horns. Performance testing verifies mast operation smoothness, hose reel function, tilt and side shift operations, transmission engagement, acceleration and braking in all gears, steering modes (2-wheel, 4-wheel, crab), turning radius, and for electric equipment, the presence of static conductive straps or tires. The form accommodates equipment specifications including make, model, year, motor type, fuel type, tire type, serial number, capacity, and equipment cost code, with inspection results recorded as Accept, Reject, or Not Applicable for each point. Inspector attestation requires printed name, signature, and inspection date in MMDDYY format.

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ENCLOSURE 2.2.1 - NAVSUP Publication 538, Fig. 8-12, MHE Initial Receipt Inspection Form

SHIPBOARD UNIT SHOREBASED UNIT INSPECTION DATE

MAKE MHE TYPE BLADE LENGTH

MODEL MOTOR TYPE FUEL TYPE

YEAR TIRE TYPE HOUR METER READING

SERIAL NO. CAPACITY EQUIPMENT COST CODE

ITEM

No.

INSPECTION POINT ACCEPT REJECT N/A

1 Manufacturer’s data/identification plate

2 Manufacturer’s “STRUCTURALLY WEIGHT TESTED” marking (ammunition or shipboard handling)

3 Accredited laboratory certification plate (e.g., UL, FM)

4 Alphabetical designation (EE, DS, etc.)

5 Operational controls correctly labeled/marked

6 Battery identification plate or marking

7 Fuel type marking (e.g., DIESEL FUEL ONLY)

8 Warning decals and labels

9 Safe working load marking (sides and mast) (e.g., SWL 6000 LBS)

10 Vehicle weight marking (sides and mast) (e.g., VW

10,000 LBS)

11 Registration number (e.g., 13-20000)

12 SLEP data plate

13 “LEAD AND CHROMATE FREE PAINT” marking

14 “LIFT HERE” marking

15 “TIEDOWN” marking

16 Tire pressure marking (pneumatic only)

17 Fuel cap (color coded)

18 “SHIPBOARD USE APPROVED” marking

19 Blue diagonal striping (type EX only)

20 Instruction plates

21 Grease fittings (on components) fully filled and accessible

INSPECTION POINT ACCEPT REJECT N/A

22 Correct fluid levels (brake, radiator, transmission, hydraulic, etc.)

23 Paint is smooth and adheres well

24 No evidence of loose, missing or broken hardware

25 No evidence of bent, cracked or worn accessories

26 No evidence of missing covers, panels, loose or poor fit

27 Overhead guard and load backrest (cargo guard) not damaged

28 Forks are straight within 1% of length

29 Hydraulic cylinders: no weld cracks, leaks or other damage

30 Neoprene hydraulic lines: free of paint, routed correctly and secured

31 Towing devices, hitch pins, tow chains, etc. are attached

32 Battery cables: secure, no cuts/abrasions, and protected by non-conductive covers

33 Battery mounts and hold downs are secure

34 Wiring harness is correct with no frayed, brittle or crimped connections (soldered only)

35 Tires are correct type, size and thread (no delamination shall be accepted)

36 Wheel lugs are torqued as specified

37 Check mast rollers and locks

38 Fork heel pins and locks function

39 Lift chains and anchor pins are secure and functional

40 Operator pedals are equipped with rubber pads or non-slip coating

41 Operator restraint system/seat belt equipped and functional

42 Dash gauges are correct and marked

43 Key ignition switch (verify key numbers match contract numbers)

44 Start MHE and note any unusual noises

45 Weight gauge is legible and operable

INSPECTION POINT ACCEPT REJECT N/A

46 Steering wheel is smooth and little free play

47 Verify all gauges function

48 Verify hourmeter operates properly

49 Verify horn operates

50 Verify back-up alarm operates

51 Verify all lights operate: brake, spot, battle/blackout, etc.

52 No evidence of steering play or loose suspension

53 Bring to full operating temperature (fuel power only) and check for leaks

54 Check for arcing and operation of contactors, traction, steer and hydraulic pump motors (electric MHE only)

55 Battery disconnect switch is operable

56 Check accelerator and inching/declutching pedal operation

57 Check brake operation

58 Parking brake functions

59 Check emergency stop operation

60 Check for smoothness when raising mast to full height

61 Verify hose reel functions smoothly

62 Check tilt and side shift (rotation some models) operation and smoothness

63 Check acceleration (all forward and reverse gears)

64 Check braking (at speed) if smooth and straight

65 Check transmission (forward and reverse)

66 Clutch adjustment, engagement and operation

67 Check for exhaust leaks

68 Check applicable steering modes (2 wheel, 4 wheel, crab)

69 Verify the turning radius/tracking

70 For electric trucks, the presence of static conductive straps or tires

INSPECTION ACTIVITY INSPECTOR NAME DATE (MMDDYY)

PRINT:

SIGNATURE:

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