Proprietary_Item_Memo.pdf

o U.S. Deparftnent Of Transportaion

Federal Highway Administration

Memorandum

Subject: Justif,rcation for Brand Name Description within Da*: 0511212014

Construction Specificali

Project: NY ERFO FIIS 201

From: Alan T. Teikari Reply to HFHD_l5 Attn of:

Highway Design ro: Laurin Lineman Director, Project Delivery

The Fire Island National Seashore has requested the following proprietary items for the subject project:

Moistureshield Encapsulated Decking: The product has been requested by the NPS, matches adjacent materials, provides the best durability and had demonstrated the least problems in previous installations for a lesser cost than similar products.

Timberlok, TrapEase, and Simpson Strong Tie: The existing boardwalks were constructed with Moistureshield and fastened using the these elements. These items represent the preferred fasteners for the life of the structure as requested by the Agency but the use of Contractor submitted alternates is authorized.

Separate estimates for Moistureshield and the Timberlok, TrapEase, and Simpson Strong Tie fasteners were not developed as fasteners are subsidiary to the decking material. The estimated cost of the deck and including fasteners is $150,000.

I certify that performance specifications suitable for full and open competition are not available; that a market research indicated other companies' similar products, or products lacking the particular feature, do not meet, or cannot be modified to meet, the agency needs. Supporting data is located at

M :\PROJECTS\fi isVry20 13 ) (6)\Proj_Dev\Misc\Moisture Shield.

I certify that the justification is accurate and complete to the best of my knowledge and belief.

posted wj

:d/- Approved:

Laurin Lineman

Page I of I

John S. Wilson

Ir/ Wilson, John S.

From:

Sent:

To:

Subiect:

Attachments:

Dunphy, James <jim-dunphy@nps.gov>

Thursday, February L4,2013 5:01 PM

Wilson, John S. (FHWA); Bob Holzheimer; Brian Frailey

Moisture Shield composite lumber recommendation photo (2).JPG; photo (3).JPG; Moisture Shield lumber use'docx

I have attached my ,'mini,, value analysis for the composite lumber we talked about this afternoon. Please let me know if this is sufficient or you need more information. I apologize if someone was left off the email list' To many conference calls in one daY.

Jim Dunphy Facility Manager Fire Island National Seashore

631-687-4756 516-523-5395 (cell)

Moisture Shield lumber use-

Fire lsland National Seashore has been using plastic and/or composite lumber to resurface boardwalks for over 12 years. One of our first projects was a grant from the National Park Foundation through Unilever. The lumber delivered was a 2"x6" plastic product. The product proved to be very unstable, as it expanded or contracted over an inch in length. This type of movement caused severe structural damage, as the fasteners were stronger than the sub-structure. This in turn ripped apart the structure the lumber was fastened to.

We then went with a product called Moisture Shield. This product was to be installed directly over the existing boardwalk, without ripping anything up. The benefits to this type of installation were many; no demolition, no debris to the landfill, and quick and easy installation. The product also had a unique quality of grooves on the underside of the material. These grooves cut down on the weight of the material, but more importantly allowed for air flow underneath the lumber. This installation method has added to the life cycle of an already built boardwalk. The fastening method took a bit of time to perfect.

lnitially, the product was nailed down with ring shanked nails from a nail gun. The boardwalks are subject to the climate, and do expand and shrink a tiny bit. The nails had sharps edges, and were subject to working themselves up from time to time. This created potential hazards for bare feet and tripping hazards. The park then went to stainless steel screws. This method required pre-drilling and counter sinking the screws. The park was then introduced to the Trap-Ease screw. This screw came with 2 distinct thread designs on the same screw. The first half was a course thread, the second half was fine.

This allowed the screw to counter sink itself while pulling the drilled out plastic material to retreat back into the hole. The screw also came with a rounded finished edge. This finish is important for any screw that may be slightly raised up from the lumber, as it provides a "soft" edge that is less likely to cut a bare foot.

This product has exceeded our expectations. The first product was slowly removed from the walkways as it became more and more problematic. The fluting of the product on the bottom allows us to instal!

directly over existing boardwalks without any issues of trapping moisture between the new and old deck materials. As the material is used in new construction.

The Cape Cod Grey color is a value added to the surrounding landscape, and blends in very well. The wood grain texture supplies added skid resistance during wet conditions.

The Moisture Shield product has proven itself time and again. lt has required absolutely no maintenance. The park has decided in the past not to mess around with success.

MATERIAL SAFETY DATA SHEET

Advanced Environmental Recycling Technologies, Inc.

914 North Jefferson Springdale, Arkansas 72764 Phone No.: 479-756-7400 Fax No.: 479-756-7410

Product Name: MoistureShield® MSD No 0001

Effective Date: January 1, 2005 Date Printed: October 13, 2005

1. Ingredients: (% w/w, unless otherwise noted)

Polyolefin 45 to 48 % Red Oak Fiber 49 to 52 % Carbon Black 0.01 to 1.5 % (Colored Moisture Shield only) Metallic Oxide Pigments 1 to 5% (Colored Moisture Shield and Accessories only)

2. Physical Data:

Boiling Point: Not Applicable VAP Press: Not Applicable VAP Density: Not Applicable SOL in Water: Nil SP. Gravity .9855 Appearance: Gray to brown in color. Solid with particleboard appearance Odor: None

3. Fire and Explosion Hazard Data:

Flashpoint: Not Applicable

Flammable Limits:

LFL: Not Applicable UFL: Not Applicable

Extinguishing Media: Water fog, foam, and alcohol foam, CO2, dry chemical

Fire and explosion Hazards: Dense smoke emitted when burned without sufficient oxygen. Accumulation of fine dust particles could pose explosion hazard.

Fire-Fighting Equipment: Wear positive pressure, self-contained breathing apparatus in any closed space.

4. Reactivity Data:

Stability: (Conditions to avoid) – Temperatures over 500oF will release combustible gases.

Incompatibility: None

Hazardous Decomposition Products: Combustible gases when exposed to temperatures of 500oF

5. Environmental and Disposal Information:

Action to Take for Spills: Sweep up and discard.

Disposal Method: Bury in landfill, burn in an adequate incinerator in accordance with applicable local, state, and federal regulations, or recycle.

6. Health Hazard Data:

Eye: Solid or dust may cause irritation or corneal injury due to mechanical action.

Skin Contact: Essentially nonirritating to skin. Mechanical injury only.

Skin Absorption: A single prolonged skin exposure is not likely to result in the material being absorbed through skin in harmful amounts.

Ingestion: May cause choking if swallowed. Single dose oral toxicity is believed to be very low. Consider physiologically inert.

Inhalation: Vapors are unlikely due to physical properties. Single exposure to dust is not likely to be hazardous.

Systemic and Other Effects: No relevant information found.

7. First Aid:

Eyes: Irrigate immediately with water for at lease five minutes. Mechanical irritation only.

Skin: Wash off in flowing water or shower.

Ingestion: No adverse effects anticipated by this route of exposure incidental to proper industrial handling.

8. Handling Precautions:

Exposure Guidelines: None established

Ventilation: Good general ventilation should be sufficient.

Respiratory Protection: No respiratory protection should be needed.

Skin Protection: No precaution other than clean body-covering clothing should be needed.

Eye Protection: Use safety glasses.

9. Additional Information:

Regulatory Requirements:

SARA Hazard Category: This product has been reviewed according to the EPA “Hazard Categories” promulgated under Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 (Sara Title III) and is considered, under applicable definitions, to meet the following categories:

Not to have met any hazard category

Special Precautions To Be Taken In Handling and Storage: Practice reasonable care and caution in handling.

To the best of our knowledge, the information contained herein is accurate. However, neither A.E.R.T., Inc. (Advanced Environmental Recycling Technologies, Inc.) nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.

THE GREAT

OUTDOORS

NOW EVEN GREATER

ESCAPE

THE EVERYDAY

MoistureShield® decking products not only shield against moisture and the elements. They protect your outdoor living space from much more. They defend against the ordinary.

Our exceptional decks are extraordinarily different. Built to be tough yet beautiful, they inspire care-free living while making a statement. That's because innovation drives all that we do. Our forward-looking approach delivers a durable deck that outperforms and outclasses your run-of-the-mill composite, maintenance-heavy wood or plastic-like PVC decks. Due to technological advances like our total encapsulation process, MoistureShield® is the only decking product that can be installed on or in the ground or even underwater. This innovative vision is why in our long history, we've never had a field failure. And it's why we proudly stand behind the best warranty in the industry.

Learn more about our “anything but ordinary” performance, innovation and beauty at moistureshield.com.

OUR

PRODUCTS

» Proven Performance – leader in the industry, no field failures

» Protection to the Core – the only decking product that can be installed on or in the ground or underwater without voiding the warranty

» Innovation – stain, fade, scratch, mold and mildew resistant » Variety of Colors – mix and match to create a unique outdoor living space » Limited Lifetime Warranty – straightforward, industry-leading warranty against rot, decay and termite damage

» Earth-Friendly – made from 95% recycled content

» Easy – easy to clean and easy to install with ungrooved or grooved for hidden fastener options

» Beautiful – natural wood-grain texture on both sides, so use either during installation

Vantage Collection™ Our Vantage Collection™ offers a wide selection of benefits including performance, affordability and eco-friendly construction. The deck boards are wider for enhanced stiffness, durability and flexibility, and backed by our limited lifetime warranty.

» Limited lifetime warranty » 1” x 6” - 12', 16', 20' » Standard Colors: Cape Cod Gray, Earthtone, Rustic Cedar and Seasoned Mahogany » Premium Colors: Desert Sand, Terracotta, TigerWood and Walnut

CAPE COD GRAY

SEASONED MAHOGANY

EARTHTONE

RUSTIC CEDAR

DESERT SAND

TERRACOTTA

TIGERWOOD

WALNUT

PREMIUM COLORS

Vantage Collection™

Vantage Collection™

Envision yourself in a superior outdoor living space with our Vantage Collection.

Docks & Marinas Building on or in the water? Because our products are protected to the core and guaranteed to last, they are the perfect solution for docks and marinas.

» Limited lifetime warranty » 1" x 6" and 2” x 6” - 12', 16', 20' » Standard Colors: Cape Cod Gray, Earthtone, Rustic Cedar and Seasoned Mahogany, Premium Colors: Desert Sand, Terracotta, TigerWood and Walnut

PREMIUM COLORS

MoistureShield® FR Our hottest innovation, fire-rated MoistureShield® FR has been approved by the California Department of Forestry and Fire Protection and is listed as an approved decking product in the Wildland-Urban Interface (WUI) Products Handbook. MoistureShield FR is the first UL-tested green decking product that provides a smart and environmentally conscious alternative to PVC.

» 1” x 6” – 12', 16', 20' » Limited lifetime warranty » Colors: Cape Cod Gray, Earthtone and

Seasoned Mahogany.

MoistureShield® Fencing Our fencing stands up as a durable, versatile, environmentally conscious option that complements any of our deck boards. The composite fencing material is created from recycled plastics and wood fibers, and it comes with a 25-year limited warranty.

» 25-year limited warranty » Residential ½” x 5.4” » Commercial grade – ¾” x 5.4” » Colors: Earthtone and Rustic Cedar – textured on both sides

EcoShield™ Deck Tiles This innovative composite decking product is a snap to install. Unique grid patterns allow for ease of layout and ultimate versatility – resulting in beautiful exteriors. Ideal for surface application on patios, verandas, rooftops and virtually any level surface, the tiles do not require any special tools to install – it is as simple as snapping them together. Available in 12” by 12” (30.48 x 30.48 cm) squares and developed with Snap-To™ technology.

» 20-year limited warranty » 12” x 12” » Cape Cod Gray, Desert Sand and Terracotta.

Redwood only in the brick profile

AVAILABLE IN:

Cape Cod Gray Desert Sand Terracotta

Redwood Only

Essential Collection™

The MoistureShield® Essential Collection™ is our first-tier line of composite decking for light residential construction. Anything but basic, this collection offers the same great performance and assurance as all of our boards.

» 20-year limited warranty » 1” x 5” – 12', 16', 20' » Standard Colors: Cape Cod Gray and

Seasoned Mahogany » Premium Colors: Desert Sand, Terracotta, TigerWood and Walnut

2" x 4" Board Actual Dimensions: 1.5" x 3.5" Length: 12 and 16 feet

2" x 6" Board Actual Dimensions: 1.5" x 5.5" Length: 12 and 16 feet

Trim Board Actual Dimensions: 0.67" x 11.25" Length: 12 feet

Deck Boards Depending on your project, we have the deck board to fit your needs.

Essential – 1" x 5" Actual Dimensions: 1.0" x 5.0" Length: 12, 16 and 20 feet

Vantage – 1" x 6" Actual Dimensions: 1.0" x 5.5" Length: 12, 16 and 20 feet

MoistureShield® FR – 1" x 6" Actual Dimensions: 1.0" x 5.4" Length: 12, 16 and 20 feet

4" x 4" Post Actual Dimensions: 4.265" x 4.265" Length: 51 inches

Baluster Actual Dimensions: 1.5" x 1.265" Length: 38 inches and 12 feet

Magnum Railing Actual Dimensions: 2.92" x 3.95" Length: 6 feet

Post Collar Actual Dimensions: 5.5" x 5.5"

Post Cap Actual Dimensions: 5.5" x 5.5"

Railing & Accessories A matching railing system is the perfect complement to a MoistureShield® deck.

Your Authorized Dealer:

© 2012 Advanced Environmental Recycling Technologies, Inc. All trademarks are property of Advanced Environmental Recycling Technologies, Inc., unless otherwise noted. All rights reserved. July 2012.

www.moistureshield.com 866.729.2378

It’s always better when you work with nature. Remember to recycle.

Our Commitment to the Environment MoistureShield's parent company, Advanced Environmental Recycling Technologies, Inc. (A.E.R.T.), is a leading plastics recycler and manufacturer of green composite building products. Our state-of-the-art 70,000 square-foot plastic recycling facility washes, cleans and separates polyethylene food packaging and wrapping films for the raw materials in our decking products. Even the building itself is designed with LEED certification, with no stormwater discharged from the site and no potable water used in the manufacturing process. The energy efficient design includes a habitat for protected species and low emissions.

It's why the U.S. Environmental Protection Agency awarded us with the EPA Region 6 “Partnership for Environmental

Excellence” Award.

Our Commitment to You Professional builders have come to rely on the value and consistency for which A.E.R.T. products are known. For more than 25 years, we’ve offered beautiful and long-lasting decking products that resist swelling, rot and termites. During that time, our products have never had a field failure – a benefit that sets us apart from other composite decking brands.

Competitive Analysis

See how MoistureShield stacks up against wood, plastic and other composite decking options.

Moistureshield Encapsulated Decking Vs. Wood/Plastic Composite

MoistureShield GeoDeck™ Trex TimberTech Evergrain

Established 1989 2001 1992 1994 2001

Original Formula YES NO NO NO NO

Installation

Needs Pre-drilling NO NO NO Yes NO

Can be nailed YES YES YES No YES

Weight 2.3lbs/ft 2.35lbs/ft 2.61lbs/ft 2.75lbs/ft 2.35lbs/ft

Strength/Span All Regions 150lbs/16"

24"/ Regional 100lbs/16"

All Regions 100lbs/16"

All Regions 200lbs/16"

All Regions 100lbs/16"

Slip Resistant YES YES YES YES YES

Warranty Lifetime Limited 20 years 25 years 25 years 25 years

Transferrable YES NO YES YES YES

Economical Low High Moderate High Moderate

GeoDeck™ is a trademark of LDI Composites Co.

Trex is a registered trademark of Trex Company, Inc.

TimberTech is a registered trademark of TimberTech Evergrain s a registered trademark of Epoch Composite Products, Inc.

FIND A DEALER IN

NORTH AMERICA

Find a MoistureShield Composite Decking dealer/distributor near you.

FAQ’s Green Installation Instructions Newsroom Photo Gallery

Product Comparison Product Information Request Information Resource Library

QUICK LINKS GENERAL CONTACT

info@moistureshield.com

(866) 729-2378

QUESTIONS & COMMENTS

Submit

Copyright ® 2013 Advanced Environmental Recycling Technologies, Inc. All rights reserved.

WHY MOISTURESHIELD PRODUCTS DECK CARE DESIGN TOOLS WHERE TO BUY

Page 1 of 1Competitive Analysis

3/13/2013http://www.moistureshield.com/products/decking/comparison/

NO MORE MUSHROOMS!

Specifically designed to eliminate the “mushrooming” effect caused by standard deck screws in composite deck materials.

The design features of this FastenMaster product include:

• Oversized top thread traps most loose composite material during installation

• Concave underside of the head traps any additional loose material as the fastener is driven flush, pushing it back into the hole

• Guaranteed not to rust or cause streaking; ideal for high salt and acid environments

• Sharp slotted point cuts through the composite material in the first rotation

• Deep #2 square-drive provides the best bit engagement

OLYMPIC MANUFACTURING GROUP, 153 BOWLES ROAD, AGAWAM, MA 01001 WWW.FASTENMASTER.COM

For more information or free samples, call FastenMaster at 800•518•3569.

STANDARD DECK SCREW TRAPEASE STAINLESS

NO MORE MUSHROOMS!

STAINLESS STEEL COMPOSITE SCREW

B P0

-1 0M

-A M

L

DEEP #2 SQUARE DRIVE

PROVIDES BEST BIT

ENGAGEMENT

CONCAVE UNDERSIDE

OF HEAD PUSHES

EXCESS MATERIAL

BACK INTO THE HOLE

OVERSIZED TOP

THREADS TRAP MOST

LOOSE COMPOSITE

MATERIAL DURING

INSTALLATION

INSTALLATION PROCEDURE

GUARANTEED NOT TO

RUST OR CAUSE

STREAKING; IDEAL FOR

HIGH SALT AND ACID

ENVIRONMENTS

SHARP SLOTTED POINT

CUTS THROUGH

COMPOSITE MATERIAL IN

THE FIRST ROTATION

OLYMPIC MANUFACTURING GROUP, 153 BOWLES ROAD, AGAWAM, MA 01001

800.518-3569 WWW.FASTENMASTER.COM

Part Color Screw Quantity Sq. Ft. of Number Code Length per Box Deck Surface*

FMTR9212-350SS Stainless Steel 21⁄2" 350 100

FMTR9212-1750SS Stainless Steel 21⁄2" 1750 500

*Based on a fastening pattern of 2 screws per joist, spaced every 16 inches, into standard 6 inch wide decking

TrapEase

STAINLESS STEEL COMPOSITE SCREW

NO MORE MUSHROOMS!

Due to the non-hardenable nature of 305-grade stainless steel, a proper installation technique is important to improving overall fastener performance.

• Use a 0-1800 RPM variable speed corded or 18V cordless drill.

• Use the #2 square driver bits provided.

• Install fastener perpendicular to deck, increasing drill speed as the screw threads into the deck.

• Installing screws at a slower speed and maintaining proper bit angle and pressure is important.

• Drive the screws flush; do not overdrive.

• Predrilling may be required for extremely dense composites and colder temperatures.

• It is recommended that you test drive some TrapEase Stainless Steel screws on a separate board, under jobsite conditions, to assess whether predrilling is needed.

Refer to the composite wood manufacturer’s technical literature for fas-tening pattern and requirements. Commonly accepted fastening practices include:

• Installing two screws at every joist

• Predrilling pilot holes when fastening the ends of boards to avoid splitting (within 11⁄2" of end of board, based on manufacturer’s specs)

• Installing screws no closer than 3/4" from the edge of the board

Note: When building with Correct Deck, quickly “dimple” or “divot” the top surface of the material with a 1⁄4" bit before installing the TrapEase Stainless Steel. This divot should be 1⁄16" to 1⁄8" deep. After “dimpling” the surface, drive the fasteners flush. Do not overdrive the fastener as spin out is likely to occur.

No Predrilling.

Faster, Easier, Stronger than 3⁄8" lags.

• Stronger design shear values than 3⁄8" lags

• IBC/IRC code compliant.

ESR #1078

• Sharp point and aggressive thread penetrate the densest woods without predrilling

• Unique tapered head countersinks easily into wood for flush appearance

• Variety of lengths, from 21⁄2" to 10", to match every application

• Proprietary three-step coating process protects against corrosion, even in pressure treated wood. ACQ approved

Free bit in every package•

Photographs should not be used as a reference for fastening patterns.

For more information or free samples, call FastenMaster at 800.518.3569.

DECKS

RAFTER TAILS

LANDSCAPE WALLS

STAIR STRINGERS

fastenmaster, 153 BOWLes rOaD, aGaWam, ma 01001 WWW.fastenmaster.COm

FM

TL

OK

SH

EE

T

(0

0) hEAD STyLE CouNTERSINKS ITSELF DuRING INSTALLATIoN

MADE oF hEAT TREATED STEEL FoR

DRAMATICALLy

INCREASED

STRENGTh AND DRIvAbILITy uLTRA-CoATED FoR uNMATChED

CoRRoSIoN

RESISTANCE.

ACQ APPRovED

AGRESSIvE ThREAD FoR uLTIMATE

PuLL-DoWN PoWER Item # Screw Length Quantity per Pack

FMTLOK04-12 4" 12

FMTLOK06-12 6" 12

FMTLOK08-12 8" 12

FMTLOK10-12 10" 12

FMTLOK212-50 2.1⁄2" 50

FMTLOK04-50 4" 50

FMTLOK06-50 6" 50

FMTLOK08-50 8" 50

FMTLOK10-50 10" 50

FMTLOK212-500 2.1⁄2" 500

FMTLOK04-250 4" 250

FMTLOK06-250 6" 250

FMTLOK08-250 8" 250

FMTLOK10-250 10" 250

INSTALLATION PROCEDURE

TimberLok should be installed using a high torque, 1⁄2" variable speed drill (18V if cordless). Choose the proper length so that threads fully engage the main member or bottom piece. Bring washer head flush to wood surface or countersink head flush.

Guaranteed Corrosion Resistance TimberLok is guaranteed not to rust or streak for the life of the project. The fastener has also been tested and approved for use in ACQ. A guarantee regarding this can be found on www.FastenMaster.com. TimberLok is not recommended for saltwater applications.

Lateral Design values (Z) for Single Shear Connections Loaded Perpendicular to Grain

Wood Specific

Gravity** FastenMaster

TimberLok Nails Lags

10D 16D 20D 1⁄4" 3⁄8" Red Oak 0.67 299 154 184 222 140 160

Southern Pine 0.55 257 128 154 185 120 140

Doug. Fir-L, SCL* 0.50 240 118 141 170 110 130

Doug. Fir-S 0.46 226 109 131 157 100 120

Hem. Fir 0.43 215 102 122 147 100 120

E. Spruce, W. Cedar 0.36 189 87 104 126 90 100

*SCL = Structural Composite Lumber (LVL, PSL and LSL) **Wood species indentified typically have average specific gravity similar to the values shown on this table.

All design values based on 11⁄2" side member thickness and penetration into main member as follows:

TimberLok 2", Nails 10x diameter, Lags 8x diameter. Design values may be subject to adjustment factors (section 10.3 in NDS) based on conditions existing during installation as well as those expected during service life.

The lag screw and nail design values included in these tables are compiled directly from the 2005 National Design Specification for Wood Construction (2005 NDS).

When using in critical applications, please consult a design professional or refer to our technical bulletins for the proper spacing and fastening patterns.

The statement “Faster, Easier, Stronger than 3⁄8" lag screws” refers to the comparison of TimberLok design values in ICC-ES Report #1078 and 3⁄8" lag screws as published in the current NDS.

For technical assistance or questions regarding proper use of this fastener, please contact FastenMaster Technical Support at 800.518.3569 or visit www.FastenMaster.com.

PRODUCT FEATURES

FASTENMASTER, INC., 153 BOWLES ROAD, AGAWAM, MA 01001

800.518.3569 WWW.FASTENMASTER.COM

FastenMaster® and TimberLok® are trademarks of OMG, Inc. Copyright © 2010 OMG, Inc. All rights reserved.