Draft_ANAD_FORGE2_Project 1_24 Apr 2026_ Remanufacture _Facility.pdf

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DRAFT Anniston Army Depot FORGE 2 Other Transaction Authority (OTA) Request for Proposal (RPP)
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W91QEY-26-R-A002
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Summary of DRAFT Anniston FORGE 2 - W91QEY-26-R-A002

This is a Request for Proposal Attachment containing the detailed scope of work for Project #1: Component Remanufacturing Facility at Anniston Army Depot (ANAD). The project requires design and construction of a new 175,000 square-foot Component Remanufacturing Facility (CRF) to support depot-level remanufacturing of vehicle systems, with capability to overhaul over 4,500 various parts and assemblies for 19 combat vehicles. The facility must accommodate flexible high-bay and low-bay industrial space, including disassembly, cleaning, welding, machining, chemical cleaning, electroplating, hydraulic repair, testing, painting, and assembly areas, along with support spaces for administrative functions, storage, and employee facilities. The design must comply with latest Unified Facilities Criteria (UFC) standards, including UFC 1-200-01 DoD Building Code, and all installation-specific ANAD regulations.

The scope encompasses two major components: demolition of up to three existing buildings and construction of the new facility. Demolition activities include comprehensive hazardous materials survey and abatement, site preparation with utility disconnection, complete building demolition to a minimum depth of four feet below grade, waste management and proper disposal in government-supplied containers, and site restoration with backfill and grading to ensure positive drainage. Construction deliverables include industrial engineering design support to determine equipment requirements and process flow layout, provision of all utility services (electric, water, natural gas, sanitary and industrial sewer, compressed air, fire protection), site improvements including roads, parking, retaining walls, and storm drainage, and building systems incorporating fire protection, cybersecurity, energy monitoring controls, and antiterrorism/force protection measures. The facility must address site-specific constraints including location within a 100-year flood plain, coordination with ANAD Department of Public Works for utilities and parking, accessibility for individuals with disabilities, and emergency vehicle access requirements.

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DRAFT Anniston FORGE 2 - W91QEY-26-R-A002 RPP – Attachment 0001

Project #1: Component Remanufacturing Facility

1.0 Project Overview – Construct Component Remanufacturing Facility (CRF):

This project requires the design and construction of a new CRF facility at Anniston Army Depot (ANAD) to support depot-level remanufacturing of vehicle systems, with the overhauling over 4,500 various parts/assemblies for 19 combat vehicles and restoring them to original or new condition in appearance, performance, and life expectancy. The primary objective is to deliver improved efficiency, increase Army readiness, accommodate modernized processes and equipment, implement best practices using state-of-the-art technology, and provide an agile and appropriate facility for the remanufacturing of components for existing and next-generation combat vehicles. This project seeks to balance proven construction methodologies with innovative solutions that promote sustainability, efficiency, and long-term value. The demolition of up to 3 buildings may be included within this scope of work.

2.0 Core Regulatory Compliance:

All design and construction activities must strictly adhere to the latest versions of the Unified Facilities Criteria (UFC), including but not limited to:

• UFC 1-200-01: DoD Building Code

• All relevant architectural, structural, mechanical, electrical, and fire protection

UFCs.

• All installation-specific regulations and standards for ANAD.

3.0 General Scope of Work for Demolition of up to 3 Buildings & Construction of New Facility:

3.1 Demolition of Buildings:

The Contractor shall furnish all labor, materials, equipment, and supervision necessary to perform a comprehensive hazardous materials survey, subsequent abatement, and complete demolition and removal of the buildings. The Contractor shall then restore the site to the conditions specified herein.

• Phase I: Hazardous Materials Survey and Abatement o The Contractor shall conduct a comprehensive hazardous materials survey of

Buildings.

o Upon approval of the survey and abatement plan, the Contractor shall perform complete abatement of all identified hazardous materials in accordance with all applicable regulations.

• Phase II: Site Preparation and Utility Disconnection o Establish secure site boundaries with fencing and post appropriate warning signs.

o Implement approved traffic and environmental controls.

o Coordinate with ANAD Public Works and utility companies to locate, shut off, and cap all utilities. All utilities (electrical, water, sewer, gas, communications) shall be disconnected and demolished back to their respective main connection points.

o Additional Geo-technical and Site Investigations/Evaluations may be required to confirm selected site validation and suitability.

o The contractor may be required to relocate displaced operations generated from demolition activities.

• Phase III: Building Demolition o Demolition of Buildings shall only commence after all hazardous materials have been abated and the clearance report is approved.

o Demolish all building structures, including foundations, slabs-on-grade, and any substructures, to a minimum depth of 4 feet below the existing grade.

o Remove all associated mechanical, electrical, and plumbing (MEP) systems and equipment.

• Phase IV: Waste Management and Disposal o Segregate demolition debris as detailed in the approved Waste Management

Plan to be prepared and submitted by the contractor to the Contracting Officer and Owner Representatives.

o Dispose of all recyclables, non-recyclable debris and hazardous materials in a government supplied metal container. The contractor is required to provide planned disposal quantities for each waste category (solid waste, hazardous waste and non-hazardous waste debris to the Contracting Officer for all waste streams.

• Phase V: Site Restoration o The buildings to be demolished are within the project limits of construction/new facility footprint. Where applicable, at project boundaries and other areas impacted by demolition activities, the follow will apply:

o Backfill all excavations resulting from demolition with approved fill material, compacted to 90% density.

o Grade the entire site to ensure positive drainage.

o Where appropriate, match existing adjoining surfaces in type and specification, whether gravel, grass, reinforced concrete, asphalt, etc.

o Remove all temporary fencing, controls, and equipment, leaving the site in a clean, safe, and stable condition.

o Upon completion, where buildings demolished are located within the new facility footprint, the contractor may prep the area in accordance with design and construction plans.

3.2 Construction of a new CRF:

The Contractor shall furnish all labor, materials, equipment, and supervision necessary to build a new CRF at the new site location.

• Building concept: The facility will consist of Component Remanufacturing Facility with flexible high bay areas that will house a large amount of equipment, including cranes and state-of-the-art manufacturing equipment, design will enable installation and operation of the process equipment, and is intended to include industrial process areas (for disassembly, cleaning, welding, machining, chemical cleaning and electroplating, hydraulic repair and testing, painting, assembly, and staging/buffer areas), support areas (administrative space, parts and tool storage, locker rooms, break rooms, and shower facilities), building systems (fire protection and alarm systems, cyber security, building and industrial information systems, and Energy Monitoring Control Systems (EMCS) connections). Heating and air conditioning, Measures in accordance with the Department of War (DoW) Minimum Antiterrorism for Buildings standards, Access for individuals with disabilities, Cybersecurity Measures, and Sustainability/ Energy measures will be provided.

• Equipment Process Flow and Design: Contractor to provide industrial engineering design support to determine industrial equipment requirement, cost and process layout for the new CRF facility. This information should inform and guide the facility design. Please note: Although the facility design needs to be driven by the industrial equipment, there is currently no plan to procure or install equipment as part of this contract.

• Supporting facilities anticipated to be required are utility services and connection for electric, exterior lighting, water, a water storage tank, natural gas, sanitary sewer, industrial sewer, compressed air, fire pumps, and information systems to include fiber optic cable service, site improvements including a retaining wall, access roads, a containment area, parking, fencing, sidewalks, curbs, storm sewer and culverts, lightning protection system, facility perimeter fall protection and signage, storm drainage.

• Gross area: The estimated size of the Component Remanufacturing Facility is 175,000 SF. This figure is preliminary and may be revised through the project design process.

• Building height and features:

Anticipate a mixture of high-bay and low-bay industrial space with appropriate storage, support, and administrative space.

• Site-specific constraints and concerns:

o The facility should be designed to enhance process efficiency and reduced material movement and storage.

o Existing adjacent roadways may need to be extended, reconfigured, etc.

to accommodate the new facility and POV parking requirements.

o The building façade and roof design must meet the architectural requirements per ANAD design standards. The project must also meet antiterrorism / force protection requirements.

o Fire & Emergency Access: The design of facility and surrounding roads must accommodate fire truck and emergency vehicle access.

o Flood Plain: The proposed project site is located within the 100-yr flood plain and design consideration are to be include.

o Utility Coordination: The contractor will be responsible for coordinating with ANAD DPW to confirm utility, parking, street lighting, and other site requirements as part of the project.

Note: An example 35% design is included in this project scope for informational purposes only and should be used as a reference document. Citing will be discussed during Industry Day.

Attachment 1 - Component RemanufactureFacility
Attachment 1A Anniston CRF - Forge 2.0 Floor Plan Dwgs Only (2)

File details come from the government source that posted it. Updated .