Crafco-33339-Mastic-One-Product-Data-Sheet-old-v2.pdf
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- Solicitation number
- RFP 591 190000003074 1
- Issued by
- Michigan
About this file
This is a Product Data Sheet for Mastic One (Part No. 33339), a hot-applied asphalt pavement repair mastic manufactured by Crafco, Inc. located in Chandler, Arizona. Mastic One is a polymer-modified, aggregate-filled black mastic designed for sealing, filling, and repairing distresses in asphalt concrete and portland cement concrete pavements that exceed the scope of standard crack or joint sealing but fall short of full remove-and-replace patching. Primary applications include sealing wide transverse or longitudinal cracks and joints, filling potholes and utility cuts, localized skin patch repairs, pre-treatment surface repairs, and leveling bridge approaches or faulted areas. The product requires heating in a Crafco Patcher II melter to an application temperature between 375°F and 400°F, after which it is poured into prepared repair areas, leveled, and allowed to cool before opening to traffic. The material produces a well-bonded, flexible, durable, and traffic-resistant repair with a feathered edge finish and has zero volatile organic compounds (VOC).
Mastic One is supplied with a density of 116 pounds per cubic foot and a weight of 15.5 pounds per gallon. The product is available in two packaging options: standard cardboard boxes containing 40 pounds (60 boxes per pallet) or meltable PLEXI-melt packaging consisting of 30-pound blocks (70 packages per pallet, totaling 2,100 pounds). Both packaging types are labeled per OSHA and GHS requirements, include installation instructions, are stacked on 48-by-40 inch four-way pallets with weather-resistant covers and UV-protected stretch wrap, and can be stored outdoors. Crafco warrants that the product meets applicable ASTM, AASHTO, Federal, or State specifications at shipment, with warranty claims required within three months of use or twelve months from delivery, whichever is earlier. The product is sold by net weight and remedies are limited to replacement or refund of purchase price.
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6165 W. Detroit St. Chandler, AZ 85226
1-800-528-8242 1-602-276-0406 FAX 1-480-961-0513
www.crafco.com
PRODUCT DATA SHEET
MASTIC ONE
PART NO. 33339
READ BEFORE USING THIS PRODUCT
GENERAL Mastic One is a hot applied, pourable, aggregate filled, black color, polymer modified asphalt pavement repair mastic. Mastic One is used for sealing, filling and repairing many distresses in both asphalt concrete and portland cement concrete pavements and bridge deck surfaces that are larger than those typically repaired by crack or joint sealing, but smaller than repairs requiring remove and replace patching procedures. Typical uses include sealing, filling and leveling of wide transverse or longitudinal cracks and joints, filling potholes and utility cuts, localized skin patch repairs, repairs prior to surface treatments, and leveling bridge approaches or faulted areas. When properly applied, Mastic One forms a well bonded, flexible, durable, traffic resistant repair. To use, Mastic One is placed into an appropriate melter (Crafco Patcher II), mixed and heated until application temperature is reached, poured into the prepared repair area and then leveled. Mastic One is formulated to provide neat feathered edge installation. Mastic One is then ready for traffic when it has cooled and solidified. VOC = 0 g/l.
PROPERTIES Properties of the binder, aggregate and appropriately blended and heated Mastic One are as follows:
Property Requirement
POLYMER MODIFIED BINDER
Cone Penetration, 77°F (25°C) (ASTM D5329) 60 max Cone Penetration, 122°F (50°C) (ASTM D5329) 120 max Softening Point (ASTM D36) 200°F (93°C) min Flexibility (1ʺ[25.4 mm], 180°, 10 sec) (ASTM D3111 modified) Pass at 32°F (0°C)
AGGREGATE
Abrasion Resistance (ASTM C131) 35% max
BLENDED PRODUCT
Flexibility, 32°F (0°C) (PTM 3) Pass Adhesion, 77°F (25°C) (PTM 4) 25 PSI (172 KPA) min Specific Gravity 1.7 – 2.0 Minimum Application Temperature 375°F (190°C) Maximum Application Temperature 400°F (204°C)
Note: Due to unique properties of Mastic One, modified test procedures are required. Test methods PTM 3, 4 are available from Crafco.
INSTALLATION The density of Mastic One is 116 pcf ( +/- 3%) and the weight per gallon is 15.5 lbs/gal (1.86 kg/l) at 60°F (15.5°C). Prior to use, the user must read and follow Installation Instructions for Mastic One to verify proper product selection, heating methods, pavement preparation procedures, application geometry, usage precautions and safety procedures. These instructions are available at www.crafco.com and provided with each pallet of Mastic One.
PACKAGING Mastic One can be supplied in either standard cardboard boxes, or in meltable, boxless PLEXI-melt packaging. Each package contains premeasured poly- mer modified binder and aggregate. Both packaging types are labeled in accordance with OSHA and GHS requirements; include Installation Instructions; are sold by net weight; are supplied interlock stacked on 48 by 40 inch 4 -way pallets; can be stored outside; and are covered with a weather resistant pallet cover and 2 layers of UV protected stretch wrap.
Box packaging consists of cardboard boxes containing 40 lb of product with 60 boxes per pallet. Boxes contain a quick melting release film enabling easy removal of product from the box. Boxes are tape closed, without any staples.
PLEXI-melt packaging consists of 30 lb. (13.6 kg) blocks of product with 70 packages per pallet, weighing 2100 lb. (952 kg). To use, the pallet wrap is removed, and individual blocks are placed in the melter. There are no cardboard boxes or other cardboard components to open, empty, handle, or dispose
of. PLEXI-melt packaging quickly melts into the product without affecting specification conformance.
WARRANTY CRAFCO, Inc. warrants that CRAFCO products meet applicable ASTM, AASHTO, Federal or State specifications at time of shipment.
Techniques used for the preparation of the cracks and joints prior to sealing or filling are beyond our control as are the use and application of the products;
therefore, Crafco shall not be responsible for improperly applied or misused products. Remedies against Crafco, Inc., as agreed to by Crafco, are limited to replacing nonconforming product or refund (full or partial) of purchase price from Crafco, Inc. All claims for breach of this warranty must be made within three (3) months of the date of use or twelve
(12) months from the date of delivery by Crafco, Inc. whichever is earlier. There shall be no other warranties expressed or implied. For optimum performance, follow Crafco recommendations for product installation.
©2018 Crafco, Inc. March http://www.crafco.com/ http://www.crafco.com/
| PART NO. 33339 |
| POLYMER MODIFIED BINDER |
| AGGREGATE |
| BLENDED PRODUCT |
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