BID_SET_CIP_70256_Package_2_DELTA_1_revised_-_Approved_(Signed).pdf
PDF 46 MB Posted
- Solicitation number
- CIP No. 70257 and 70256
- Issued by
- Orange County, California
About this file
This is a bid set document for the City of Tustin's Neighborhood D South - Phase 2 street improvements project (CIP No. 70256), comprising traffic signal installation plans, landscape improvement plans, and irrigation design specifications prepared by M. Baker International. The project encompasses street improvements within the Neighborhood D South area bounded by Armstrong Avenue, Warner Avenue, Airship Avenue, and Compass Avenue, including fine grading, ARHM roadway overlay, dry utilities installation, hardscape construction, landscaping and irrigation, pavement striping, signing and delineation, traffic signal installation and interconnect, and street lighting. The work involves comprehensive traffic signal improvements on Warner Avenue, Veterans Way, Armstrong Avenue, and John Johnson Way, with detailed specifications for signal cabinets, controllers, pedestrian signal heads with accessible push button stations, inductive loop detectors, conduit installation, pull boxes, and signal interconnect cabling. Landscape improvements include median paving with precast concrete pavers, shrub and groundcover planting totaling 98 shrubs and 1,111 groundcover plants, bark mulch installation, and comprehensive irrigation system design utilizing recycled water from Irvine Ranch Water District with specifications for purple PVC piping, spray heads, remote control valves, and automated controllers. The contractor must provide all materials, labor, and equipment to ensure fully operational systems, with equipment testing conducted at a City-designated facility and final system turn-on requiring satisfactory performance over extended operational periods including connection to the City's master system controller.
Key specifications require the contractor to furnish Econolite Cobalt TS2 Type 2 controller units with Malfunction Management Units, Myers battery backup systems, Dialight LED signal modules with 12-inch diameter heads, Polara iNS2 Navigator accessible pedestrian signal systems compatible with traffic signal controllers, Philips Lumec LED cobrahead luminaires with 90-degree cutoff, National Signal Incorporated edge-lit LED internally illuminated street name signs, and Wavetronix Matrix radar presence detection systems. The contractor bears responsibility for all transportation, testing costs, and factory coordination, with controller cabinet assemblies not released until full testing payment is received; contractor must also arrange manufacturer representatives at installation sites for system calibration and verification. Recycled water irrigation must comply with Irvine Ranch Water District guidelines including purple PVC piping identification, warning tags and signage, operation between 9:00 p.m. and 6:00 a.m., and an irrigation audit report completed by a third-party certified landscape irrigation auditor at contractor expense. All work must conform to 2022 CALTRANS Standard Specifications, 2021 Standard Specifications for Public Works Construction, and City of Tustin standards; the contractor provides one-year warranties on all work, materials, and labor from the notice of completion date, with the accessible pedestrian signal system carrying a five-year manufacturer's warranty against defects, and all city approvals and inspections are required prior to construction commencement.
View the file
Other files
Show all 11
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
COVER SHEET8-1-25
Docusign Envelope ID: A248441F-76C6-49D6-AB8E-B0329AE46230
08/06/25
R E
M O
V E
D P
LA
N
F
R O
M
IN
D
E X
; R E
M O
V E
D S
H E
E T
S
-5
R E
V
IS
E D
T O
T A
L
S H
E E
T N
U M
B E
R ; R
E V
8-1-25
S H
T S
1-
, 2
8-
, 4 1, 4-
7/
/2
BID SET CIP 70256 - SHEET 1 OF 5345
NEIGHBORHOOD D SOUTH-PHASE 2
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
BID SET CIP 70256 - SHEET 2 OF 53
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
CONSTRUCTION LEGEND
SIGNING AND STRIPING GENERAL NOTES
SIGNING AND STRIPING CONSTRUCTION NOTES
SIGN LEGEND
BID SET CIP 70256 - SHEET 3 OF 5345
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
JOHN
JOHNSON WAY
(25 MPH)
JOHN
JOHNSON WAY
(25 MPH)
AIRSHIP AVE
(25 MPH)
WARNER AVENUE
(50 MPH)
A R
M S
T R
O N
G A
V E
N U
E (4
M
P H
V E
T E
R A
N S
W A
Y (2
M
P H
SIGNING AND STRIPING CONSTRUCTION NOTES
BID SET CIP 70256 - SHEET 4 OF 5345
DW
DW
DW
DW
DW
RW RW
RW
RW
R W
DW DW DW DW DW DW DW DW DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
SS
SS SS
SS SS SS SS SS SS SS SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
DW
DW
DW
SS
SS
SS
SS
SS
SS
SS
G G
SS
SS
SS
D W
D W
D W
D W
D W
D W
DW
E
E
E E
E
E
E E
E
E X
E X
E X
E X
EX EX EX
EX
EX EX EX
E X
E X
E
E
E
SL
SL
SL
E E
E
JT JT JT JT JT
JT
JT
E E
E
JT
JT JT JT JT JT
JT
JT
E E
E E
JT JT JT JT JTJT
E X
EX
EX
EX
EX
EX
EX
EX
E E
E
JT
JT
JT JT JT JT
E E
E E
J T
J T
J T
J T
J T
TEL
TE
L
TE
L
T E L
E X
E X
T E L
T
EL
TEL
TEL
ST
ST
ST
C C
C C
E E E E
E E
E E
E E
E
E
E
E
E
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
G G G G
G G
G G
G G
G
G
G G
G
G
GE
E
IRR
IRR
IRR
IRR
IRR
IRR
IRR
IRR
IRR
RW
SL
SL
C C
C C
C
NEIGHBORHOOD D SOUTH-PHASE 2
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
VETERANS
WAY
WARNER AVENUE
ARMSTRONG
AVENUE
SYMBOL LEGEND
NEW TRAFFIC SIGNAL CABINET
EXISTING TRAFFIC SIGNAL CABINET
EXISTING SERVICE CABINET
NEW PULLBOX
EXISTING PULLBOX
PROPOSED CONDUIT
EXISTING CONDUIT
EXISTING SIGNAL
CONSTRUCTION NOTES:
DETAIL "A'
SCALE 1"=10'ABBREVIATIONS
SIGNAL INTERCONNECT CABLE
TWISTED PAIR COPPER CABLE
SIC
TWP
BID SET CIP 70256 - SHEET 5 OF 5345
RW
RW RW
DW DW DW DW DW DW DW DW DW DW DW DW DW DW DW DW
SS SS SS SS SS SS SS SS SS SS SS SS
SS SS
SL
SL
SL
SL
SL
SL
SL
E E
E E
E E
E
JT JT JT JT
JT JT JT JT
TEL TEL
TEL
ST ST
SL
SL
C C C C C C C C C
SL
E E E E E E E E E E E E E E E E E E E E
ST ST ST ST ST ST ST ST ST ST
ST
ST ST ST STG G G G G G G G G G G G G G G G G G G G G
IRR IRR IRR IRR IRR IRR IRR IRR IRR IRR IRR IRR
RW
DW
DW DW DW
D W
J T
J T
J T
J T
J T
J T
J T
TE
L
T E L
T E L
ST ST ST ST ST
G G G G G G E E E E E
RW
DW
DW
DW
DW
DW
SS
SS
SS
SS
SS
JT JT
JT
JT
JT JT
JT
JT
JT JT
JT
JT
JT
JT
JT
NEIGHBORHOOD D SOUTH-PHASE 2
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
WARNER AVENUE
V E
T E
R A
N S
W A
Y
B.
C
.R
A
E.C.R. A
B
B
-A
-A
EXACT LOCATION
BY ENGINEER IN
THE FIELD
POLE LOCATION
BID SET CIP 70256 - SHEET 6 OF 5345
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
N nue
BID SET CIP 70256 - SHEET 7 OF 5345
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
CONDUIT AND ACCESSORIES (SECTION 86-1.02B)
TYPE 3 RIGID NON-METALLIC SCHEDULE 80 PVC CONDUIT SHALL BE USED AT ALL LOCATIONS, AND SHALL BE 2" MINIMUM DIAMETER. APPROVED BELL BUSHING SHALL BE INSTALLED AT
ALL CONDUIT ENDS.
CONDUIT INSTALLATION UNDERGROUND (SECTION 87-1.03B(3))
ADD THE FOLLOWING:
BORING OR DRILLING METHODS SHALL BE USED FOR THE INSTALLATION OF ALL CONDUITS IN
EXISTING PAVEMENT. RIGID METAL CONDUIT TO BE USED AS A JACKING OR DRILLING ROD
SHALL BE FITTED WITH SUITABLE DRILL BITS FOR THE SIZE AS APPROVED BY THE ENGINEER.
CONDUIT RUNS SHALL BE CONTINUOUS IN TYPE MATERIAL FROM THE BEGINNING TO THE
TERMINATING END OF THE RUN.
ALL CONDUITS SHALL ENTER THROUGH THE BOTTOM OF A PULL BOX AND SHALL TERMINATE
2" ABOVE THE BOTTOM AND SHALL BE LOCATED NEAR THE END WALLS TO LEAVE THE MAJOR
PORTION OF THE BOX CLEAR.
CONDUITS TERMINATING IN STANDARDS OR PEDESTALS SHALL EXTEND NOT MORE THAN 2"
VERTICALLY ABOVE THE FOUNDATION AND SHALL BE SLOPED TOWARD THE HANDHOLE
OPENING.
AFTER CONDUCTORS HAVE BEEN INSTALLED, THE ENDS OF CONDUITS TERMINATING IN PULL
BOXES AND CONTROLLER CABINETS SHALL BE SEALED WITH A TYPE OF SEALING
COMPOUND APPROVED BY THE ENGINEER.
ALL NON-METALLIC TYPE CONDUITS, WITHOUT A GROUNDING CONDUCTOR, SHALL HAVE A
BARE NO. 8 AWG SOLID COPPER WIRE THAT SHALL TERMINATE AT EACH PULL BOX AND AT
THE ENDS OF CONDUIT RUNS. TWENTY-FOUR (24) INCHES OF THE SOLID COPPER WIRE
SHALL BE COILED IN EACH PULL BOX.
CONDUIT RUNS ARE SHOWN IN SCHEMATIC FORM ONLY. ACTUAL INSTALLATION SHALL BE
DONE IN MOST DIRECT MANNER. THE CONTRACTOR SHALL LOCATE THE INTERFERING
EXISTING UNDERGROUND FACILITIES AND THE ACTUAL INSTALLATION SHALL BE DONE IN
THE MOST DIRECT MANNER AS THE EXISTING UNDERGROUND CONDITION PERMITS AND AS
APPROVED BY THE ENGINEER.
PULL BOXES (SECTION 86-1.02C)
ADD THE FOLLOWING:
PULL BOXES, COVERS AND EXTENSIONS FOR INSTALLATION IN THE GROUND OR IN
SIDEWALK AREAS SHALL BE OF THE SIZES AND DETAILS SHOWN ON THE PLANS AND SHALL
BE PRE-CAST OF REINFORCED PORTLAND CEMENT CONCRETE (PCC). PLASTIC PULL BOXES
SHALL NOT BE USED. ALL PULL BOXES SHALL BE CHRISTY CONCRETE PRODUCTS, INC. WITH
FIBERLYTE LID, OR APPROVED EQUAL.
PULL BOXES SHALL BE SIZE NO. 6, UNLESS NOTED OTHERWISE ON THE CONSTRUCTION
PLANS. PULL BOX LIDS SHALL SPECIFY “TRAFFIC SIGNAL” ON TOP OF EACH. PULL BOX
EXTENSIONS SHALL NOT BE REQUIRED UNLESS SPECIFIED BY THE ENGINEER.
THE AMOUNT OF PULL BOXES SHOWN ON THE PLANS IS TO BE INSTALLED AS A MINIMUM.
THE CONTRACTOR MAY, AT NO ADDITIONAL COST TO THE CITY, INSTALL ADDITIONAL OR
LARGER PULL BOXES TO FACILITATE THE CONTRACTOR'S WORK, WITH THE APPROVAL OF
THE ENGINEER.
A PULL BOX IN GROUND OR SIDEWALK AREA MUST BE INSTALLED AS FOLLOWS:
1. EMBED BOTTOM OF THE PULL BOX IN CRUSHED ROCK.
2. PLACE A LAYER OF ROOFING PAPER ON THE CRUSHED ROCK.
3. PLACE GROUT OVER THE LAYER OF ROOFING PAPER. GROUT MUST BE 0.50 TO 1 INCH
THICK AND SLOPED TOWARD THE DRAIN HOLE.
4. MAKE A 1-INCH DRAIN HOLE IN THE CENTER OF THE PULL BOX THROUGH THE GROUT
AND ROOFING PAPER.
5. PLACE GROUT BETWEEN THE PULL BOX AND THE PULL BOX EXTENSION, AND AROUND
CONDUITS.
THE TOP OF THE PULL BOX MUST BE FLUSH WITH THE SURROUNDING GRADE OR THE TOP
OF AN ADJACENT CURB, EXCEPT IN UNPAVED AREAS WHERE THE PULL BOX IS NOT
IMMEDIATELY ADJACENT TO AND PROTECTED BY A CONCRETE FOUNDATION, POLE, OR
OTHER PROTECTIVE CONSTRUCTION. PLACE THE PULL BOX 1-1/4 INCHES ABOVE THE
SURROUNDING GRADE. WHERE PRACTICAL, PLACE A PULL BOX SHOWN IN THE VICINITY OF
CURBS OR ADJACENT TO A STANDARD ON THE SIDE OF THE FOUNDATION FACING AWAY
FROM TRAFFIC. IF A PULL BOX IS INSTALLED IN A SIDEWALK AREA, ADJUST THE DEPTH OF
THE PULL BOX SO THAT THE TOP OF THE PULL BOX IS FLUSH WITH THE SIDEWALK.
RECONSTRUCT THE SUMP OF AN EXISTING PULL BOX IF DISTURBED BY YOUR ACTIVITIES.
REMOVE OLD GROUT AND REPLACE WITH NEW IF THE SUMP WAS GROUTED.
DO NOT INSTALL PULL BOX IN CURB RAMPS OR DRIVEWAYS.
A PULL BOX FOR A POST OR A POLE STANDARD MUST BE LOCATED WITHIN 5 FEET OF THE
STANDARD. PLACE A PULL BOX ADJACENT TO THE BACK OF THE CURB OR EDGE OF THE
SHOULDER. IF THIS IS IMPRACTICAL, PLACE THE PULL BOX IN A SUITABLE, PROTECTED, AND
ACCESSIBLE LOCATION.
THE FOLLOWING "COVER MARKING" SHALL BE ADDED ON THE TOP OF PULL BOX COVER AS
FOLLOWS:
· "TRAFFIC SIGNAL": WHERE PULL BOX CONTAINS TRAFFIC SIGNAL CONDUCTORS WITH
OR WITHOUT STREET LIGHTING CONDUCTORS.
· "STREET LIGHT": WHERE PULL BOX CONTAINS ONLY STREET LIGHT CONDUCTORS.
· "HIGH VOLTAGE STREET LIGHT": WHERE PULL BOX CONTAINS ONLY STREET LIGHT
CONDUCTORS WITH STREET LIGHT VOLTAGE ABOVE 600 VOLTS.
· "SPRINKLER CONTROL": WHERE PULL BOX CONTAINS ONLY SPRINKLER CONTROL
CONDUITS.
· "TELEPHONE": WHERE PULL BOX CONTAINS ONLY TELEPHONE CONDUCTORS.
· "EDISON": WHERE PULL BOX CONTAINS ONLY SOUTHERN CALIFORNIA EDISON
COMPANY CONDUCTORS.
· "TRAFFIC SIGNAL COMMUNICATIONS": WHERE PULL BOX CONTAINS ONLY SIGNAL
INTERCONNECT CABLES.
GENERAL (SECTION 87-1.03C(1))
GROUTING IS REQUIRED AT THE BOTTOM OF ALL PULL BOXES.
ALL WORK SHALL CONFORM TO THE 2022 EDITION OF THE CALTRANS STANDARD
SPECIFICATIONS AND THE FOLLOWING SPECIAL PROVISIONS.
SUMMARY (SECTION 87-1.01A)
ADD THE FOLLOWING:
THE SYSTEM SHALL BE COMPLETE AND IN OPERATING CONDITION AT THE TIME OF
ACCEPTANCE OF THE CONTRACT.
THE CONTRACTOR SHALL PROVIDE THE CITY WITH ALL TRAFFIC SIGNAL EQUIPMENT
SHOP DRAWINGS PRIOR TO ORDERING THE EQUIPMENT FOR APPROVAL.
CONTRACTOR SHALL PROVIDE GUARANTIES FOR ALL WORK, MATERIALS, AND LABOR
VALID FOR A PERIOD OF ONE (1) YEAR FROM THE NOTICE OF COMPLETION DATE.
EQUIPMENT LIST AND DRAWINGS (SECTION 86-1.01C(1))
ADD THE FOLLOWING:
ONE (1) SET OF MYLAR COPY, FIVE (5) SETS OF BOND COPY, AND ONE (1) SET OF
ELECTRONIC COPY ON CD OF CABINET SCHEMATIC DIAGRAMS SHALL BE FURNISHED
FOR EACH TRAFFIC SIGNAL LOCATION. NO OTHER TYPE OF REPRODUCIBLE MATERIAL
SHALL BE ALLOWED IN PLACE OF MYLAR COPY.
UPDATED CONTROLLER CABINET SCHEMATIC WIRING DIAGRAMS SHALL BE PROVIDED
ON 24" x 36" SHEETS FOR APPROVAL. ONE SCHEMATIC WIRING DIAGRAM SHALL BE
PROVIDED FOR LEFT WALL, BACK WALL, RIGHT WALL, AND DOOR. THE INTERSECTION
SKETCH SHALL BE PROVIDED ON COVER SHEET WITH NORTH UP.
CONTRACTOR SHALL FURNISH TWO (2) MAINTENANCE AND OPERATION MANUALS
FOR ALL CONTROLLER UNITS, CONFLICT MONITORS, AUXILIARY CONTROL
EQUIPMENT, VEHICLE DETECTOR SENSOR UNITS, AND AMPLIFIERS. THE MANUALS
SHALL BE SUBMITTED AT THE TIME THE EQUIPMENT IS DELIVERED FOR TESTING. THE
MANUALS SHALL INCLUDE, BUT NOT LIMITED TO, THE FOLLOWING:
1. SPECIFICATIONS
2. DESIGN CHARACTERISTICS
3. GENERAL OPERATION THEORY
4. FUNCTION OF ALL CONTROLS
5. DETAILED CIRCUIT ANALYSIS
6. TROUBLESHOOTING PROCEDURE (DIAGNOSTIC ROUTINE)
7. VOLTAGE CHARTS WITH WAVE FORMS
8. GEOGRAPHICAL LAYOUT OF COMPONENTS
9. SCHEMATIC DIAGRAMS
10. LIST OF REPLACEABLE COMPONENT PARTS WITH STOCK NUMBERS
ALL MANUALS AND DOCUMENTS FURNISHED BY THE CONTRACTOR SHALL BE PLACED
INSIDE A HEAVY DUTY, CLEAR PLASTIC ENVELOPE. THE ENVELOPE SHALL BE
ATTACHED TO THE INSIDE OF THE CONTROLLER CABINET DOOR.
THE CONTRACTOR IS REQUIRED TO SUBMIT TO THE ENGINEER FULL SCALE
"AS-BUILT" PRINTS AND ONE (1) ELECTRONIC COPY ON CD, PRIOR TO THE CITY
ACCEPTING THE INSTALLATION. THE PRINTS SHALL INDICATE IN RED COLOR ALL
DEVIATIONS FROM THE CONTRACT PLANS, SUCH AS LOCATION OF POLES, PULL
BOXES AND CONDUIT RUNS, DEPTH OF CONDUIT, NUMBER OF CONDUCTORS, AND
OTHER APPURTENANT WORK FOR FUTURE REFERENCE.
SCHEDULING OF WORK
THE CONTRACTOR SHALL NOT BEGIN SUB-SURFACE WORK UNTIL APPROVAL HAS
BEEN OBTAINED FROM THE CITY ENGINEER. THE CONTRACTOR SHALL BE
RESPONSIBLE TO REDUCE IMPACT TO THE PUBLIC BY MINIMIZING THE TIME BETWEEN
SUB-SURFACE WORK AND ABOVE-GROUND INSTALLATIONS.
TRENCHING, EXCAVATING AND BACKFILLING (SECTION 87-1.03E(2))
ADD THE FOLLOWING:
ALL EXCAVATED MATERIAL SHALL BE REMOVED FROM THE SITE AND BACKFILLED
WITH COMPACTED CRUSHED AGGREGATE BASE MATERIAL TOPPED WITH ASPHALT
CONCRETE ON THE SAME WORKING DAY AS REMOVED.
CONCRETE PADS, FOUNDATIONS, AND PEDESTALS (SECTION 87-1.03E(3))
ADD THE FOLLOWING:
CONTRACTOR SHALL DEFINE EXACT LOCATION OF ALL UTILITIES IN THE VICINITY OF
THE PROPOSED NEW FOUNDATION LOCATIONS. THE EXACT LOCATIONS OF ALL
FOUNDATIONS FOR SIGNAL EQUIPMENT AND THE CONTROLLER CABINET SHALL BE
APPROVED BY THE ENGINEER PRIOR TO THE START OF ANY EXCAVATION WORK.
FOUNDATIONS SHALL BE HAND-DUG UNTIL CLEAR OF OBSTRUCTIONS.
PORTLAND CEMENT CONCRETE SHALL BE MINIMUM CLASS 560-C-3250, TYPE II/V.
ALL FOUNDATION CONCRETE SHALL BE VIBRATED TO ELIMINATE AIR POCKETS.
TYPE "R" CONTROLLER CABINET FOUNDATION HEIGHT DIMENSION ABOVE FINISHED
GRADE SAHLL BE 6".
CONTROLLER CABINET FOUNDATION FORMS SHALL BE RIGID STEEL.
STANDARDS, POLES, PEDESTALS, AND POSTS (SECTION 87-1.03J)
ADD THE FOLLOWING:
STANDARDS AND POLES SHALL BE PER THE 2022 EDITION OF THE CALTRANS
STANDARD PLANS. STANDARDS, POLES, STEEL PEDESTALS, AND POSTS SHALL NOT
BE ERECTED OR INSTALLED UNTIL THE SERVICE ENCLOSURE IS INSTALLED,
METERED, AND ENERGIZED; THE CONTROLLER CABINET WIRED; THE CONTROLLER
TEST PERIOD IS COMPLETED AND PASSED AT TEST FACILITY; THE CONTROLLER
ASSEMBLY INSTALLED; CONDUITS, PULL BOXES, WIRING, AND OTHER
UNDERGROUND INSTALLATION IS COMPLETE AND IN PLACE; AND SIGNAL FACES,
VEHICLE DETECTION, PUSH BUTTONS, SIGNS, LUMINAIRES, AND OTHER MATERIALS
REQUIRED TO COMPLETE THE INSTALLATION IN ITS ENTIRETY HAVE BEEN
INSPECTED, PASSED INSPECTION, AND ARE IN THE CONTRACTOR'S POSSESSION
AND AVAILABLE FOR IMMEDIATE INSTALLATION.
PIPE TENONS SHALL BE PROVIDED AS DETAILED ON CALTRANS STANDARD PLANS
ES-7M.
IN ADDITION TO IDENTIFYING EACH POLE SHAFT AS DETAILED ON CALTRANS
STANDARD PLANS ES-7M, THE CONTRACTOR SHALL ALSO IDENTIFY EACH MAST ARM
FOR ALL SIGNALS AND LUMINARIES. THE STAMPED METAL IDENTIFICATION TAG
SHALL BE LOCATED ON THE MAST ARM NEAR THE BUTT END AND SHALL CONTAIN
THE SAME INFORMATION REQUIRED BY CALTRANS STANDARD PLANS ES-7M. POLE
TAGS SHALL INCLUDE NAME OF THE MANUFACTURER AND SHALL BE VISIBLE FROM
THE ROAD SURFACE.
CITY OF TUSTIN
SPECIAL PROVISIONS FOR TRAFFIC SIGNAL INSTALLATION
CONDUCTORS SIGNAL CABLES (SECTION 87-1.03(F)(2)(C)(iii))
SIGNAL CABLE SHALL BE INSTALLED CONTINUOUSLY WITHOUT SPLICING FROM THE
CONTROLLER CABINET TO EACH TRAFFIC SIGNAL POLE.
GENERAL (SECTION 86-1.02F(1)(C)(i)
ALL CONDUCTORS SHALL BE NEW AND THW TYPE. THE CONTRACTOR SHALL PROVIDE
ALL NEW CONDUCTORS.
SIGNAL INTERCONNECT CABLE (SECTION 87-1.03F(2)(C)(iv)
SIGNAL INTERCONNECT CABLE (SIC) SHALL BE TWELVE (12)-PAIR #19 AWG AND CONFORM
TO THE REA PE 22 SPECIFICATION. CONDUCTORS WITH THHN AND THWN INSTALLATION
SHALL NOT BE USED. CABLE SHALL BE MULTI-COLORED TWISTED-PAIR CABLE WITH
TWELVE (12)-PAIR #19 AWG COPPER CONDUCTORS AND SHALL USE THE STANDARD
TELEPHONE COLOR CODE. CABLE SHALL HAVE POLYETHYLENE INSULATION, MYLAR
SHEATHING, AND ALUMINUM SHIELDING.
SIC SHALL BE INSTALLED CONTINUOUSLY BETWEEN INTERSECTION CONTROLLER
CABINETS AND/OR SPLICE CABINETS, AS NOTED ON PLANS. SPLICING OF SIGNAL
INTERCONNECT CABLE SHALL NOT BE ALLOWED. CONTRACTOR SHALL MAKE
INTERCONNECT CONNECTIONS AS DIRECTED BY ENGINEER.
SIC SHALL BE GROUNDED ONLY AT THE MASTER CONTROLLER LOCATION. AT ALL OTHER
LOCATIONS, SIC SHIELDS SHALL BE BONDED TOGETHER WITH CABLE BONDING CLAMPS
(A.K. STAMPING COMPANY, INC. PART NO. A-1037) AND INSULATED WIRE, AND ALL
EXPOSED METAL PARTS TAPED.
SIC CABLE IDENTIFICATION TAGS INDICATING WHERE THE DIRECTION SIC IS COMING FROM
SHALL BE ATTACHED TO EACH CABLE END.
CONDUCTOR AND CABLES SPLICES (SECTION 87-1.03H)
NO SPLICING SHALL BE PERMITTED EXCEPT FOR I.I.S.N.S., SAFETY LIGHTING AND
COMMONS. ALL CONDUCTORS SHALL EXTEND FROM THE CONTROLLER CABINET TO THE
TERMINAL COMPARTMENT ON EACH POLE.
CONDUCTORS NO. 10 AWG AND LARGER SHALL BE SPLICED BY THE USE OF APPROVED "C"
SHAPED COMPRESSION CONNECTORS. CONDUCTORS NO. 8 AWG AND LARGER SHALL BE
STRANDED.
PLASTIC CONDUITS CONTAINING POWER CIRCUIT CONDUCTORS SHALL HAVE A BARE NO.
8 AWG SOLID GROUNDING COPPER CONDUCTOR THAT SHALL TERMINATE AT EACH PULL
BOX AT THE ENDS OF THE CONDUIT RUN.
SIGNAL INTERCONNECT CABLE (SIC) SHALL BE INSTALLED CONTINUOUSLY BETWEEN
INTERSECTION CONTROLLER CABINETS AND/OR SPLICE CABINETS, AS NOTED ON PLANS.
SPLICING OF SIGNAL INTERCONNECT CABLE SHALL NOT BE ALLOWED.
CABLE SHALL BE GROUNDED ONLY AT THE MASTER CONTROLLER LOCATION. AT ALL
OTHER LOCATIONS, CABLE SHIELDS SHALL BE BONDED TOGETHER WITH CABLE BONDING
CLAMPS (A.K. STAMPING COMPANY, INC. PART NO. A-1037) AND INSULATED WIRE, AND ALL
EXPOSED METAL PARTS TAPED.
BONDING CLAMPS MAY BE OBTAINED BY CONTACTING:
AK STAMPING COMPANY, INC.
1159 U.S. ROUTE 22
MOUNTAINSIDE, NEW JERSEY 07092
(908) 232-7300
SPLICE INSULATION METHODS (SECTION 87-1.03H(2))
THE CONTRACTOR SHALL USE SPLICE INSULATION "METHOD B".
BONDING JUMPERS AND EQUIPMENT GROUNDING CONDUCTORS (SECTION 86-1.02(1)(C)(ii))
GROUNDING JUMPER SHALL BE ATTACHED BY A 3/16-INCH OR LARGER BRASS BOLT IN THE
SIGNAL STANDARD OR CONTROLLER PEDESTAL AND SHALL BE RUN TO THE CONDUIT,
GROUND ROD OR BONDING WIRE IN ADJACENT PULL BOX.
GROUNDING JUMPER SHALL BE VISIBLE AFTER CAP HAS BEEN POURED ON FOUNDATION.
NO. 8 MINIMUM COPPER BOND WIRE SHALL BE RUN CONTINUOUSLY IN ALL CIRCUITS.
SERVICE EQUIPMENT ENCLOSURES (SECTION 86-1.02P(2))
SERVICE EQUIPMENT ENCLOSURE SHALL CONFORM TO THE FOLLOWING:
1. 120 / 240 VOLT, TYPE II-B (MODIFIED) ONE METER SERVICE EQUIPMENT ENCLOSURE
UNLESS OTHERWISE SHOWN ON THE PLANS.
2. CIRCUIT BREAKERS SHALL BE THE PLUG-IN TYPE AND SHALL CONSIST OF THE
FOLLOWING:
a. ONE (1) 100 AMP 2 POLE 240V SIGNAL AND I.I.S.N.S. MAIN (METERED)
b. ONE (1) 40 AMP 1 POLE 120V SIGNAL CIRCUIT (METERED)
c. ONE (1) 15 AMP 1 POLE 120V I.I.S.N.S. CIRCUIT (METERED)
d. ONE (1) 15 AMP 1 POLE 120V I.I.S.N.S. PHOTOELECTRIC CONTROL (METERED)
e. ONE (1) 100 AMP 2 POLE 240V LIGHTING MAIN (UN-METERED)
f. ONE (1) 30 AMP 1 POLE 120V LIGHTING CIRCUIT (UN-METERED)
g. ONE (1) 15 AMP 1 POLE 120V LIGHTING PHOTOELECTRIC CONTROL (UN-METERED)
3. TWO (2) DELAYED RESPONSE TYPE V PHOTOELECTRIC CONTROL CONTACTOR AND
TEST SWITCH ASSEMBLIES WITH TWO (2) WINDOW SHIELDS FOR LIGHTING AND
I.I.S.N.S. SHALL BE INSTALLED IN THE SERVICE CABINET ON THE CUSTOMER
SECTION. PHOTOELECTRIC CONTROL CONTACTORS SHALL BE AS FOLLOWS:
LUMINAIRES - 30 AMP
I.I.S.N.S - 30 AMP
4. SERVICE CABINET SHALL HAVE AN UNPAINTED ALUMINUM EXTERIOR FINISH TO
MATCH THE CONTROLLER CABINET.
5. CIRCUIT BREAKERS SHALL BE MARKED WITH IDENTIFYING LABELS FOR EACH
CIRCUIT BREAKER.
6. PHOTOELECTRIC CONTROL ASSEMBLY SHALL BE INSTALLED WITHIN THE CIRCUIT
BREAKER COMPARTMENT OF THE SERVICE CABINET ENCLOSURE AND ACCESSIBLE
TO THE CITY AFTER INSTALLATION OF ELECTRICAL METER.
TESTING
THE TESTING OF TRAFFIC SIGNAL EQUIPMENT, INCLUDING CONTROLLER UNITS,
FULLY-WIRED SIGNAL CABINET AND AUXILIARY EQUIPMENT AS SPECIFIED IN SECTION 86-3,
"CONTROLLER ASSEMBLIES", SHALL BE PERFORMED BY A TESTING FACILITY DESIGNATED
BY THE CITY. APPROXIMATELY TWENTY (20) WORKING DAYS WILL BE REQUIRED FOR
TESTING AND NOTIFICATION OF THE FINAL RESULTS.
TESTING FACILITY SHALL CONTACT CITY ENGINEER OR IT'S REPRESENTATIVE WHEN
CONTROLLER ASSEMBLY IS AVAILABLE FOR INSPECTION.
CONTRACTOR IS RESPONSIBLE FOR ALL THE COSTS INVOLVED IN TESTING THE
CONTROLLER CABINET ASSEMBLIES, INCLUDING TRANSPORTATION TO AND FROM THE
TESTING FACILITY. CONTRACTOR IS RESPONSIBLE FOR ORDERING AND PURCHASING THE
CONTROLLER CABINET ASSEMBLY AS SPECIFIED IN THE FOLLOWING SECTION,
CONTROLLER/CABINET ASSEMBLIES. CABINETS SHALL NOT BE RELEASED TO THE
CONTRACTOR UNTIL FULL PAYMENT FOR TESTING IS RECEIVED BY THE TESTING AGENCY.
IT SHALL BE THE CONTRACTOR'S RESPONSIBILITY TO ARRANGE PICK-UP AND DELIVERY
OF THESE ITEMS TO THE PROJECT SITE. ANY COST INVOLVED TO DELIVER AND INSTALL
THESE ITEMS AT THE PROJECT SITE SHALL BE BORNE BY THE CONTRACTOR, AND NO
ADDITIONAL COMPENSATION SHALL BE ALLOWED THEREFORE.
IN ADDITION TO THE FIVE (5) WORKING DAYS OF CONTINUOUS SATISFACTORY OPERATION,
CALLED FOR IN SECTION 86-2.14C, "FUNCTIONAL TESTING", FIVE (5) MORE WORKING DAYS
OF SATISFACTORY OPERATION WILL BE REQUIRED WHEN THE SIGNAL SYSTEM IS
CONNECTED TO THE CITY'S MASTER SYSTEM CONTROLLER.
"TURN-ON" OF THE TRAFFIC SIGNAL SYSTEMS SHALL NOT BE MADE ON A FRIDAY OR THE
DAY PRECEDING A LEGAL HOLIDAY. THE CITY ENGINEER SHALL BE NOTIFIED FIVE (5)
WORKING DAYS PRIOR TO THE INTENDED "TURN-ON". "TURN-ON" SHALL BEGIN BEFORE
10:00 A.M. OF THE APPROVED DAY. CONTRACTOR MUST COMPLETE A SATISFACTORY
"TURN-ON" WITHIN A PRE-APPROVED TIME PERIOD TO BE DETERMINED BY THE CITY
ENGINEER. WHEN A "TURN-ON" IS NOT COMPLETED WITHIN THE PRE-APPROVED TIME
PERIOD, IT SHALL BE CANCELED AND RESCHEDULED.
THE MALFUNCTION MANAGEMENT UNIT (MMU) SHALL BE TESTED IN THE FIELD BEFORE
"TURN ON".
THE COMPLETE CONTROLLER CABINET ASSEMBLY, INCLUDING CONTROLLER,
COMPLETELY WIRED CABINET AND APPURTENANCES SHALL BE SUPPLIED BY ECONOLITE
CONTROL PRODUCTS
THE CONTRACTOR SHALL ARRANGE TO HAVE AN ECONOLITE CONTROL PRODUCTS, THE
BBS MANUFACTURER, AND ALTERNATE DETECTION EQUIPMENT MANUFACTURER,
EMPLOYEE AND REPRESENTATIVE PRESENT AT THE TIME OF THE CONTROLLER
ASSEMBLY AND BBS TURN-ON. THE REPRESENTATIVES SHALL BE FULLY-QUALIFIED TO
WORK ON THE CONTROLLER ASSEMBLY AND BBS EQUIPMENT. THE MANUFACTURERS
REPRESENTATIVES AND CITY SHALL BE NOTIFIED AT LEAST (7) WORKING DAYS PRIOR TO
INTERSECTION TURN-ON.
CONTROLLER ASSEMBLIES (SECTION 86-3)
ADD THE FOLLOWING:
CONTROLLER/CABINET ASSEMBLIES
COMPLETE CONTROLLER/CABINET ASSEMBLY, INCLUDING CONTROLLER,
COMPLETELY WIRED CABINET AND APPURTENANCES SHALL BE SUPPLIED BY
ECONOLITE CONTROL PRODUCTS.
SOLID-STATE TRAFFIC ACTUATED CONTROLLER UNITS, CABINETS AND AUXILIARY
EQUIPMENT SHALL CONFORM TO THE PROVISIONS IN SECTION 86-1.02Q (1)
"GENERAL", "CONTROLLER", THESE SPECIAL PROVISIONS, AND NEMA TS-2
STANDARDS.
CONTRACTOR SHALL FURNISH AND INSTALL ECONOLITE COBALT TS2 TYPE 2 SYSTEM
CONTROLLER UNIT AND APPURTENANCES. CONTRACTOR SHALL PROVIDE
MISCELLANEOUS ITEMS AS NECESSARY TO PRODUCE A FULLY-OPERATIONAL SYSTEM
IN ACCORDANCE WITH THE PLANS, SPECIAL PROVISIONS, CALTRANS STANDARD
PLANS AND STANDARD SPECIFICATIONS.
CABINETS 86-1.02 Q
CONTRACTOR SHALL FURNISH AND INSTALL TYPE "R" UNPAINTED ALUMINUM CABINET
ASSEMBLY AS INDICATED ON THE PLANS THAT INCLUDES THE FOLLOWING ITEMS:
1. ONE (1) - FULLY WIRED EIGHT (8) PHASE NEMA TS2 TYPE 2 "R" UNPAINTED
ALUMINUM CABINET, AS INDICATED ON THE PLANS.
2. ONE (1) - ECONOLITE COBALT TS2 TYPE 2 ARIES AND CENTRACS READY SYSTEM
CONTROLLER UNIT WITH DATA KEY AND ETHERNET PORT.
3. ONE (1) - MALFUNCTION MANAGEMENT UNIT WITH LCD DISPLAY (PROGRAMMED
FOR INTERSECTION).
4. ONE (1) - EIGHT (8) POSITION DETECTOR RACK WITH SIXTEEN (16) CHANNELS OF
DETECTION AND ONE (1) BUS INTERFACE UNIT. TWO (2) EVP 2-CHANNEL CARD
POSITIONS ARE TO BE PROVIDED IN EIGHT (8) POSITION DETECTOR RACK.
5. SIXTEEN (16) POSITION HORIZONTAL LOAD BAY.
6. ONE (1) - CONTROLLER CABINET POWER SUPPLY. TRANSFER AND BYPASS
SWITCHES ARE TO BE INSTALLED ON RIGHT SIDE CABINET RAILS.
7. THREE (3) - BATTERY BACK-UP SYSTEM ALARM INPUTS: ON BATTERY, FLASH
(PROGRAMMABLE PERCENTAGE BATTERY POWER REMAINING), AND TIMER.
8. MYERS MODEL MP2000 BATTERY BACK-UP SYSTEM WITH FOUR (4) - 12V 79
AMP-HOUR MINIMUM BATTERIES INSTALLED INSIDE SIGNAL CABINET. TRANSFER
AND BYPASS SWITCHES ARE TO BE INSTALLED ON RIGHT SIDE CABINET RAILS.
9. SIGNAL INTERCONNECT BLOCK FOR TWO (2) 12-PAIR NO. 19 CABLES.
10. BACKUP GENERATOR DOOR TO BE INSTALLED ON LEFT SIDE OF CABINET,
ABOVE BATTERY LOCATION. A GENERATOR BYPASS SWITCH AND GENERATOR
CABLE TO BE INSTALLED ON RIGHT SIDE OF CABINET.
11. BATTERY BACKUP SYSTEM, COMPLETE WITH TRANSFER AND BYPASS
SWITCHES, WIRING, BATTERY CABLES AND BATTERIES TO BE FULLY INSTALLED
BY ECONOLITE AT ECONOLITE.
12. BACKUP GENERATOR BYPASS SWITCH AND GENERATOR CABLE TO BE FULLY
INSTALLED BY ECONOLITE AT ECONOLITE.
13. BATTERY BACKUP AND GENERATOR POWER RELAY NOTIFICATION BEACON TO
BE INSTALLED ON TOP RIGHT OF SIGNAL CABINET.
14. A SHELF/DRAWER COMBINATION SHALL BE INSTALLED SUITABLE FOR HOLDING
A LAPTOP OR NOTEBOOK COMPUTER AND FOR STORAGE OF CONTROLLER AND
EQUIPMENT MANUALS AND CABINET PRINTS. THE SHELF/DRAWER SHALL BE
INSTALLED UNDER THE THIRD SHELF (BBS EQUIPMENT SHELF).
15. POWER DISTRIBUTION PANEL, INSIDE AUXILLIARY CONTROL PANEL, POLICE
PANEL AND ALL DETECTOR TERMINATION PANELS SHALL BE HARD WIRED. NO
"PLUG AND GO" CONNECTIONS ARE ALLOWED.
BID SET CIP 70256 - SHEET 8 OF 5345
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
CABINETS (SECTION 86-1.02Q) (CONTINUE)
CABINET CONSTRUCTION
A COMPLETE NEMA TS2 TYPE 2 "R" CABINET SHALL BE SUPPLIED. CABINET SHALL
MEET, AS A MINIMUM, ALL APPLICABLE SECTIONS OF THE NEMA STANDARD
PUBLICATION. WHERE DIFFERENCES OCCUR, THIS SPECIFICATION SHALL GOVERN.
THE CABINET SHALL MEET THE FOLLOWING CRITERIA:
1. MATERIAL SHALL BE ALUMINUM SHEET, 5052-H32, WITH A MINIMUM THICKNESS
OF 0.125-INCH.
2. THE CABINET EXTERIOR SHALL BE UNPAINTED ALUMINUM FINISH AS INDICATED
AND WITH A WHITE INTERIOR.
3. THE DOOR HINGE SHALL BE OF THE CONTINUOUS TYPE WITH A STAINLESS
STEEL HINGE PIN.
4. THE DOOR HANDLE SHALL BE CAST ALUMINUM.
5. ALL SEAMS SHALL BE SEALED WITH RTV SEALANT OR EQUIVALENT MATERIAL ON
THE INTERIOR OF THE CABINET.
6. CABINET LOCK SHALL BE OF THE CORBIN NO. 2 TYPE.
7. A ROLL OUT COMPUTER TABLE SHALL BE MOUNTED AT A LOCATION
DESIGNATED BY THE CITY REPRESENTATIVE.
8. THE CABINET SHALL HAVE FOUR (4) SETS OF CABINET WIRING DIAGRAMS.
9. THE CABINET SHALL HAVE ONE (1) SET OF EQUIPMENT MANUALS (CONTROLLER,
MMU, ETC. ).
SHELVES
THREE (3) ALUMINUM SHELVES EXTENDING COMPLETELY ACROSS THE BACK OF THE
CABINET SHALL BE PROVIDED. THE REAR OF EACH SHELF SHALL BE TURNED UPWARD
IN ORDER TO PREVENT ANY SHELF-MOUNTED EQUIPMENT FROM COMING IN CONTACT
WITH THE BACK WALL OF ELECTRICAL PANELS. THE SHELVES SHALL NOT INTERFERE
WITH THE LOWERING OR REMOVAL OF THE MAIN PANEL.
1. THE FIRST ALUMINUM SHELF SHALL BE THE TOP SHELF, AND EXTEND
COMPLETELY ACROSS THE BACK OF THE CABINET AND SHALL BE PROVIDED TO
SUPPORT AUXILIARY EQUIPMENT.
2. THE SECOND ALUMINUM SHELF EXTENDING COMPLETELY ACROSS THE BACK
OF THE CABINET SHALL BE PROVIDED TO SUPPORT THE DETECTOR RACK(S)
AND POWER SUPPLY.
3. THE THIRD ALUMINUM SHELF SHALL BE THE BOTTOM SHELF, AND EXTEND
COMPLETELY ACROSS THE BACK OF THE CABINET AND SHALL BE PROVIDED TO
SUPPORT THE CONTROLLER AND MASTER (IF REQUIRED) AND THE MMU.
IF BBS IS USED, TWO (2) SMALLER SHELVES SHALL BE INSTALLED AT THE BOTTOM
PORTION OF THE SIGNAL CABINET: ONE ON THE RIGHT SIDE AND ONE ON THE LEFT
SIDE OF THE CABINET. EACH SHELF SHALL SUPPORT TWO (2) TYPE 24 BATTERIES AND
A MINIMUM 125LBS. BATTERY MATS SHALL BE INSTALLED ON EACH SHELF.
EQUIPMENT ACCESSIBILITY
ALL MOUNTED PANELS AND EQUIPMENT SHALL HAVE A MINIMUM TOOL ACCESS
CLEARANCE OF 6".
VENTILATING FAN
THE CABINET SHALL BE PROVIDED WITH TWO (2) THERMOSTATICALLY-CONTROLLED
VENTILATION FANS, ADJUSTABLE BETWEEN 80 TO 150 DEGREES F AND SHALL BE
INSTALLED IN THE TOP OF THE CABINET PLENUM.
AIR FILTER ASSEMBLY
THE CABINET AIR FILTER SHALL BE A ONE-PIECE REMOVABLE, MEDIUM EFFICIENCY,
SYNTHETIC, PLEATED (ECONOLITE PART NO. 57389P11) AIR FILTER AND SHALL BE
FIRMLY SECURED TO THE AIR ENTRANCE OF THE CABINET.
CABINET LIGHT ASSEMBLY
THE CABINET SHALL BE EQUIPPED WITH AN LED LIGHTING FIXTURE MOUNTED ON THE
INSIDE OF THE CABINET NEAR THE FRONT EDGE. THE LED LIGHT SHALL BE ACTIVATED
BY AN ON/OFF SWITCH THAT IS TURNED ON WHEN THE CABINET DOOR IS OPENED
AND TURNED OFF WHEN THE DOOR IS CLOSED.
THE CABINET SHALL HAVE A GOOSENECK TYPE LIGHTING FIXTURE THAT SHALL BE
MOUNTED ON THE INSIDE OF THE DOOR NEAR THE HINGE. THE GOOSENECK LIGHT
SHALL BE ACTIVATED BY AN ON/OFF SWITCH THAT IS TURNED ON WHEN THE CABINET
DOOR IS OPENED AND TURNED OFF WHEN THE DOOR IS CLOSED.
LIGHTNING SUPPRESSION
THE CABINET SHALL BE EQUIPPED WITH AN EDCO MODEL SHP-300-10 SURGE
ARRESTER, OR CITY APPROVED EQUIVALENT.
POWER PANEL
THE POWER PANEL SHALL HOUSE THE FOLLOWING EQUIPMENT:
1. ONE (1) 40 AMP MAIN BREAKER TO SUPPLY POWER TO THE MAIN PANEL,
CONTROLLER, MMU, AND CABINET POWER SUPPLY.
2. ONE (1) 15 AMP AUXILIARY BREAKER TO SUPPLY POWER TO THE FAN, LIGHT,
AND GFCI OUTLET.
3. ONE (1) 50 AMP, 125 VAC RADIO INTERFERENCE LINE FILTER.
4. ONE (1) NORMALLY-OPEN, 60 AMP, CRYDOM MODEL #HA8471 SOLID STATE
RELAY, OR CITY APPROVED EQUIVALENT.
CONVENIENCE OUTLET
TWO TYPES OF OUTLETS SHALL BE SUPPLIED, AS PER THE FOLLOWING:
1. THE FIRST IS A DUPLEX OUTLET FOR SHORT-TERM EQUIPMENT USE AND SHALL
BE A 120 VOLT AC, 15AMP NEMA 5-15 GFCI DUPLEX OUTLET AND SHALL BE
MOUNTED IN THE LOWER RIGHT CORNER OF THE CABINET FACING THE INSIDE
OF THE CABINET DOOR AND WITHIN 6" OF THE FRONT EDGE OF THE OPENING
OF THE DOOR.
2. THE SECOND IS FOR LONG-TERM EQUIPMENT USE AND SHALL BE A 120 VOLT AC,
15 AMP NEMA POWER STRIP(S) OR PANEL(S) CONVENIENTLY LOCATED AND
SUFFICIENT TO PROVIDE POWER TO ALL EXISTING ANCILLARY EQUIPMENT.
POWER SHALL BE SUPPLIED FROM UN-SWITCHED FILTERED POWER.
INSIDE AUXILIARY CONTROL PANEL SWITCHES
THE INSIDE DOOR PANEL SHALL CONTAIN THREE (3) SWITCHES: AUTO/FLASH,
AUTO/OFF/ON STOP-TIME, AND POWER ON/OFF. AUXILIARY DOOR PANEL
SWITCHES SHALL BE HARD WIRED; PRINTED CIRCUIT BOARDS SHALL NOT BE
USED.
1. AUTO/FLASH SWITCH (2-POSITION) - IN THE AUTO POSITION, THE INTERSECTION
SHALL OPERATE NORMALLY. IN THE FLASH POSITION, POWER SHALL BE
MAINTAINED TO THE CONTROLLER AND THE INTERSECTION SHALL BE PLACED IN
FLASH. THE CONTROLLER SHALL NOT BE STOP-TIMED WHEN IN FLASH. A GUARD
SHALL BE INSTALLED TO PREVENT THE SWITCH FROM BEING SHUT OFF
ACCIDENTALLY.
2. AUTO/OFF/ON STOP-TIME SWITCH (3-POSITIION) - IN THE AUTO POSITION, THE
CONTROLLER SHALL BE STOP-TIMED WHEN THE POLICE DOOR AUTO/FLASH
SWITCH IS IN THE FLASH POSITION OR MMU FLASH. IN THE OFF POSITION, THE
SWITCH SHALL RELEASE ALL STOP-TIME FROM CONTROLLER. IN THE ON
POSITION, THE SWITCH SHALL MAINTAIN A CONTINUOUS STOP-TIME TO THE
CONTROLLER.
3. CONTROLLER POWER ON/OFF SWITCH (2-POSITION) - THIS SWITCH SHALL CONTROL
THE CONTROLLER'S AC POWER. A GUARD SHALL BE INSTALLED TO PREVENT
THE SWITCH FROM BEING SHUT OFF ACCIDENTALLY.
POLICE PANEL SWITCHES
THE POLICE PANEL SHALL CONTAIN TWO (2) SWITCHES: SIGNALS ON/OFF AND
AUTO/FLASH. ALL POLICE PANEL SWITCHES SHALL BE HARD WIRED; PRINTED CIRCUIT
BOARDS SHALL NOT BE USED.
1. SIGNALS ON/OFF SWITCH (2-POSITION) - IN THE ON POSITION, THE FIELD DISPLAYS
SHALL SHOW EITHER NORMAL OPERATION OR FLASH. IN THE OFF POSITION,
POWER SHALL BE REMOVED FROM SIGNAL HEADS IN THE INTERSECTION. THE
CONTROLLER SHALL CONTINUE TO OPERATE. IN THE OFF POSITION, THE MMU
SHALL NOT CONFLICT OR REQUIRE RESET.
2. AUTO/FLASH SWITCH (2-POSITION) - IN THE AUTO POSITION, THE INTERSECTION
SHALL OPERATE NORMALLY BASED ON ALL OTHER SWITCHES. IN THE FLASH
POSITION, POWER SHALL NOT BE REMOVED FROM THE CONTROLLER AND
STOP-TIME SHALL BE APPLIED BASED ON THE STOP-TIME SWITCH.
CABINET WIRING
CABLES
ALL CONTROLLER AND MMU CABLES SHALL HAVE SUFFICIENT LENGTH TO ACCESS
ANY SHELF POSITION. ALL CABLES SHALL BE ENCASED IN A PROTECTIVE SLEEVE
ALONG THEIR ENTIRE FREE LENGTH AND SHALL NOT OBSTRUCT THE VISIBILITY OF
ANY CABINET EQUIPMENT OR INTERFERE WITH THE INTENDED USE OF THE
COMPUTER TRAY.
ALL CABINET WIRING SHALL BE COLOR CODED AS FOLLOWS:
PURPLE = FLASH COLOR PROGRAMMING
BROWN = GREEN SIGNAL WIRING
YELLOW = YELLOW SIGNAL WIRING
RED = RED SIGNAL WIRING
BLUE = CONTROLLER WIRING
GRAY = DC GROUND RETURN, LOGIC GROUND
BLACK = AC POSITIVE
WHITE = AC NEGATIVE
GREEN = CHASSIS
MAIN-PANEL AND WIRE TERMINATION
ALL WIRES TERMINATED BEHIND THE MAIN PANEL AND OTHER PANELS SHALL BE
SOLDERED. NO PRESSURE OR SOLDER-LESS CONNECTORS SHALL BE USED. PRINTED
CIRCUIT BOARDS SHALL NOT BE USED ON MAIN PANELS. THE MAIN PANEL SHALL
HAVE A MINIMUM CLEARANCE OF 4 INCHES FROM THE CABINET FLOOR.
FLASHING OPERATION
CABINET SHALL BE WIRED FOR NEMA FLASH. ALL CABINETS SHALL BE WIRED TO
FLASH RED FOR ALL PHASES. FLASHING DISPLAY SHALL ALTERNATE BETWEEN
PHASES 1, 4, 5 AND 8, AND PHASES 2, 3, 6 AND 7.
DETECTOR RACK AND INTERFACE
A MINIMUM OF ONE (1) TS-2 VEHICLE LOOP DETECTOR RACK AND ONE (1) HARD WIRED
DETECTOR INTERFACE PANEL AND NECESSARY CABLING SHALL BE PROVIDED IN
EACH CABINET. DETECTOR RACK SHALL BE LABELED FOR EACH DETECTOR CHANNEL
USED AND SHALL CORRESPOND WITH CABINET DOOR DIAGRAM. EACH INDIVIDUAL
RACK SHALL SUPPORT UP TO SIXTEEN (16) CHANNELS OF LOOP DETECTION, ONE (1)
BIU AND TWO (2) EVP 2-CHANNEL CARDS. LABELING SHALL BE A MINIMUM OF AN 11pt.
FONT.
MAIN PANEL CONFIGURATION
THE MAIN PANEL SHALL BE FULLY WIRED IN THE FOLLOWING CONFIGURATION:
1. SIXTEEN (16) HORIZONTAL LOAD SOCKETS.
2. SIX (6) FLASH TRANSFER RELAY SOCKETS.
3. ONE (1) FLASHER SOCKET.
4. WIRING FOR TYPE 2 CONTROLLERS.
5. WIRING FOR ONE TYPE 16 MMU.
FIELD TERMINAL LOCATIONS
FIELD TERMINALS SHALL BE LOCATED AT THE BOTTOM OF THE MAIN PANEL AND
ANGLED FORWARD FOR EASY VIEWING AND WIRING. THE ORDER SHALL BE FROM
LEFT TO RIGHT BEGINNING WITH PHASE ONE AND FOLLOWING THE ORDER OF THE
LOAD SWITCHES. FIELD TERMINALS SHALL BE OF THE BARRIER TYPE.
CABINET EQUIPMENT
LOOP DETECTORS, LOAD SWITCHES, FLASHERS, RELAYS
CABINET SHALL BE EQUIPPED WITH THE PROPER NUMBER OF LOOP DETECTORS,
LOAD SWITCHES, FLASHERS, AND RELAYS TO PERFORM THE INTENDED OPERATION.
CONTROLLER UNIT
CABINET SHALL BE EQUIPPED WITH ONE (1) ECONOLITE COBALT TS2-TYPE 2
CONTROLLER COMPLETE WITH THE LATEST ECONOLITE RECOMMENDED SOFTWARE
AND OPERATING SYSTEM, AND SHALL BE SYSTEM READY FOR COMMUNICATION ON
THE ARIES AND CENTRACS TRAFFIC SIGNAL MANAGEMENT/MONITORING SOFTWARE.
CONTROLLER SHALL BE EQUIPPED WIHT A 25 PIN FSK TELEMETRY MODULE, DATA
KEY, AND ETHERNET PORT. CONTROLLER SHALL ALSO ALLOW LOGGING OF THREE (3)
ALARM INPUTS AS REQUIRED IN THE SPECIFICATIONS FOR BATTERY BACK-UP
SYSTEM.
MALFUNCTION MANAGEMENT UNIT (MMU)
CABINET SHALL BE EQUIPPED WITH NEMA TS2 TYPE 16 MMU WITH THE LATEST
RELEASED SOFTWARE. MMU JUMPER CARDS SHALL BE PROGRAMMED TO SPECIFIC
INTERSECTION'S REQUIREMENTS. MMU SHALL ALSO MONITOR THE LED BLANK-OUT
SIGNS FOR SIGN OPERATION.
BUS INTERFACE UNIT (BIU)
BIU'S SHALL MEET ALL TS2-1992, SECTION 8 REQUIREMENTS. IN ADDITION, ALL BIU'S
SHALL PROVIDE THREE (3) SEPARATE FRONT PANEL INDICATORS: POWER, VALID
DATA, AND TRANSMIT.
CABINET POWER SUPPLY
THE CABINET POWER SUPPLY SHALL MEET THE NEMA TS2 SPECIFICATION. ALL
POWER SUPPLIES SHALL PROVIDE A SEPARATE FRONT PANEL INDICATOR LED FOR
EACH OF THE FOUR (4) POWER OUTPUTS. FRONT PANEL BANANA JACK TEST POINTS
FOR 24 VDC AND LOGIC GROUND SHALL ALSO BE PROVIDED.
INTERCONNECT TERMINATION
CABINET SHALL BE SUPPLIED WITH INTERCONNECT TERMINATION BLOCKS, SIEMONS
MODEL NO. S66M1-50 AND SUB-BASE ASSEMBLY.
FLASHER UNIT
ALL FLASHER UNITS SHALL MEET NEMA TS-2, SECTION 6 REQUIREMENTS AND SHALL
BE EDI MODEL 810, OR CITY APPROVED EQUIVALENT.
TELEMETRY INTERFACE PANEL
CABINET SHALL BE WIRED WITH A 25 PIN TELEMETRY INTERFACE PANEL AND
TELEMETRY CONNECTING CABLE THAT CAN COMMUNICATE WITH THE ARIES TRAFFIC
SIGNAL MANAGEMENT/MONITORING MASTER SOFTWARE. THE CABINET SHALL BE
WIRED FOR TELEMETRY TRANSIENT SUPPRESSION, EDCO MODEL NO. PC642C-00-AD,
OR CITY APPROVED EQUIVALENT.
INTERSECTION DIAGRAM
AN INTERSECTION DIAGRAM PREPARED IN AUTOCAD SHALL BE PROVIDED ON AN
8.5" x 11" SHEET OF PAPER AND ENCLOSED IN A PROTECTIVE PLASTIC COVER. THE
DIAGRAM AND PROTECTIVE COVER SHALL BE LOCATED ON THE INSIDE OF THE
CABINET DOOR ABOVE THE AUXILIARY PANEL. THE DIAGRAM SHALL DEPICT THE
GENERAL INTERSECTION LAYOUT, PHASES, OVERLAPS, DETECTOR ASSIGNMENTS,
AND NORTH ARROW. THE DIAGRAM SHALL BE PRE-APPROVED BY THE CITY ENGINEER.
CABINET WIRING DIAGRAM
CABINET WIRING DIAGRAMS SHALL BE ARRANGED ON THREE (3) SEPARATE SHEETS IN
A SIMPLISTIC WAY TO FACILITATE THE READING OF IT. THE FIRST SHEET SHALL
REPRESENT EVERYTHING ON THE LEFT SIDE OF THE CABINET, THE SECOND SHEET
EVERYTHING IN THE MIDDLE OF THE CABINET INCLUDING THE MAIN PANEL, AND THE
THIRD SHEET EVERYTHING ON THE RIGHT SIDE OF THE CABINET. ALL FIELD WIRE
TERMINATIONS SHALL BE CLEARLY LABELED. THE FINAL CABINET WIRING DIAGRAM
AND CABINET LAYOUT SHALL BE APPROVED BY THE CITY ENGINEER PRIOR TO
CONSTRUCTION OF CABINET ASSEMBLY.
TWISTED PAIR ETHERNET SWITCH
ONE (1) ACTELIS (ML-688 OR ML-6916) ETHERNET SWITCH AS INDICATED ON THE
PLANS AND POWER SUPPLY SHALL BE PROVIDED FOR EACH INTERSECTION.
ARIES GRAPHICS.
ONE (1) ARIES INTERSECTION GRAPHIC AND ONE (1) ZONE GRAPHIC SHALL BE
PROVIDED FOR EACH INTERSECTION.
CENTRACS GRAPHICS, INTERGRATION AND LICENSE.
ONE (1) CENTRACS INTERSECTION GRAPHIC, INTERGRATION AND CENTRACS LICENSE
SHALL BE PROVIDED PER INTERSECTION.
SIGNAL HEADS (SECTION 86-1.02 R)
ADD THE FOLLOWING:
ALL OPTICAL VEHICLE SIGNAL INDICATION UNITS SHALL UTILIZE THE LIGHT EMITTING
DIODE (LED) TYPE SIGNAL MODULES. THE LED SIGNAL MODULE UNITS PROVIDED
SHALL BE MANUFACTURED BY "DIALIGHT CORPORATION". ALL CERTIFICATIONS AND
WARRANTIES REQUIRED UNDER THE ITE SPECIFICATION FOR LED SIGNAL UNITS
SHALL BE PROVIDED.
ALL SIGNAL HEADS SHALL BE SUPPLIED BY THE SAME MANUFACTURER, AND SHALL
BE MADE OF METAL WITH 12-IN DIAMETER DIALIGHT LED MODULES. VISORS SHALL BE
FULL CIRCLE TYPE.
IN ADDITION TO SECTION 86-1.02 R(2), "SIGNAL MOUNTING ASSEMBLIES," OF THE
CALTRANS STANDARD SPECIFICATIONS, THE FOLLOWING SPECIAL PROVISIONS
SHALL APPLY WHENEVER A TERMINAL COMPARTMENT IS REQUIRED:
THE TERMINAL BLOCK SHALL BE MOUNTED VERTICALLY AND TO THE SIDE OF THE
CABLE INLET GUIDE. SUFFICIENT LATERAL SPACING SHALL BE PROVIDED TO ALLOW
PULLING AND CONNECTING OF INCOMING CONDUCTORS WITHOUT REMOVAL OF THE
TERMINAL BLOCK MOUNTING SCREWS. A MINIMUM OF ONE-INCH (1") CLEARANCE
SHALL BE PROVIDED BETWEEN THE TERMINAL BLOCK AND ALL INSIDE WALLS OF THE
TERMINAL COMPARTMENT. THE TERMINAL COMPARTMENT SHALL BE PROVIDED WITH
A CAPTIVE HINGED ACCESS DOOR. WITH THE DOOR OPEN, THERE SHALL BE A
MINIMUM OF TEN-BY-FOUR-INCH (10" x 4") ACCESS TO THE TERMINAL COMPARTMENT
FOR THE CONNECTION AND INSPECTION OF THE TERMINAL BLOCK. THE DOOR SHALL
BE EQUIPPED WITH A NEOPRENE GASKET, PERMANENTLY SECURED, TO PREVENT
WATER FROM ENTERING THE TERMINAL COMPARTMENT, AND CAPTIVE SCREWS FOR
SECURING DOOR. THE MOUNTING BOLT SPACING AND CABLE GUIDE LOCATION SHALL
BE AS DIMENSIONED ON DRAWING ES-4D OF THE CALTRANS STANDARD PLANS.
METAL SIGNAL FACES SHALL BE PROVIDED WITH METAL BACKPLATES.
PEDESTRIAN SIGNAL HEADS (SECTION 86-1.02 S)
ALL OPTICAL PEDESTRIAN SIGNAL UNITS SHALL BE COUNTDOWN AND OF THE LIGHT
EMITTING DIODE (LED) TYPE. THE LED MODULE UNITS PROVIDED SHALL BE DIALIGHT
CORPORATION. ALL CERTIFICATIONS AND WARRANTIES REQUIRED UNDER THE
CALTRANS SPECIFICATION FOR LED SIGNAL UNITS SHALL BE PROVIDED.
PEDESTRIAN SIGNALS SHALL BE TYPE A WITH EGG CRATE TYPE SCREENS AND SHALL
HAVE A COUNTDOWN TIMER FUNCTION. THE PEDESTRIAN HEAD HOUSING AND DOOR
SHALL BE GREEN AND MADE OF METAL WITH NO PLASTIC PARTS, AND SHALL BE 16
INCHES BY 18 INCHES.
PEDESTRIAN SIGNAL GROUND WIRES SHALL NOT HAVE SPLICES BETWEEN THE
POLES AND THE CONTROLLER CABINET. ALL PEDESTRIAN SIGNAL GROUND WIRES
SHALL BE JOINED AND GROUNDED WITHIN THE CONTROLLER CABINET.
INDUCTIVE LOOP CONDUCTORS (SECTION 86-1.02 F (1) (C) (iii))
LOOP DETECTOR CONDUCTORS SHALL BE TYPE "2".
DETECTOR LEAD IN CABLES (SECTION 86-1.02 F (1) (d) (iii))
LOOP DETECTOR LEAD-IN CABLES SHALL BE TYPE "B".
DETECTOR (SECTION 87-1.03 V)
CIRCULAR DETECTOR LOOPS SHALL BE TYPE "E" PER CALTRANS STANDARD PLAN, 6
FEET IN DIAMETER. THE SIDES OF THE SLOT SHALL BE VERTICAL AND THE MINIMUM
RADIUS OF THE SLOT ENTERING AND LEAVING THE CIRCULAR PART OF THE LOOP
SHALL BE 2 INCHES. SLOT WIDTH SHALL BE A MAXIMUM OF 3/4 INCH.
ALL CUTS SHALL BE SEALED WITH A SEALANT ON THE SAME DAY THE SLOTS ARE CUT
IN ACCORDANCE WITH THE HOT-MELT RUBBERIZED ASPHALT SEALANT PER SECTION
86-1.02 W (4) OF THE CALTRANS STANDARD SPECIFICATIONS. ALL LOOPS SHALL HAVE
2-1/8 INCH CLEARANCE OF SEALER ABOVE LOOP WIRES.
LOOP WIRES IN HOME RUNS, BEGINNING AT EACH LOOP, SHALL BE TIGHTLY TWISTED
TOGETHER WITH A MINIMUM OF FIVE (5) TURNS PER FOOT. HOME RUNS SHALL BE
CUT TO A SUFFICIENT WIDTH TO ACCOMMODATE THE TWISTED WIRE.
ALL LOOPS SHALL BE CONNECTED IN SERIES. SPLICES SHALL USE BUTT-SPLICE
CONNECTORS AND SHALL BE SOLDERED BY THE HOT-IRON. NO OPEN FLAME SHALL
BE USED ON SOLDERED CONNECTIONS. ALL LOOP WIRES INCLUDING LOOP
CONDUCTORS SHALL BE INSTALLED ON THE SAME DAY THE SLOTS ARE CUT.
WIRES FOR EACH LOOP SHALL BE MARKED WITH BANDS OF COLORED TAPE TO
DESIGNATE LOOP NUMBER, STARTING AT THE NUMBER 1 LANE AND PROCEEDING
TO THE NUMBER 2 LANE, AND SO ON.
CITY OF TUSTIN
SPECIAL PROVISIONS FOR TRAFFIC SIGNAL INSTALLATION (CONT.)
BID SET CIP 70256 - SHEET 9 OF 5345
E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
TRAFFIC SIGNAL IMPROVEMENT PLANS
5 Hutton Centre Dr, Suite 500 Santa Ana, CA 92707 Phone: (949) 472-3505
MBAKERINTL.COM
SEE TITLE SHEET FOR
CITY ENGINEER'S APPROVAL
N E
IG
H
B O
R H
O O
D D
S O
U T H
-P H
A S
E
S
T R
E E
T I M
P R
O V
E M
E N
T S
ACCESSIBLE PEDESTRIAN SIGNAL SECTION (86-1.02 T)
REPLACE WITH THE FOLLOWING:
GENERAL REQUIREMENTS
DESCRIPTION
THE ACCESSIBLE PEDESTRIAN SIGNAL SYSTEM SHALL BE A POLARA iNS2 NAVIGATOR 2-WIRE EZ COMMUNICATOR SYSTEM (PART No. iNS2-5AN1-Y) OR APPROVED EQUAL. IT
MUST BE COMPATIBLE WITH TRAFFIC SIGNALS' NEW WIRING REQUIRING NO SPLICES OR
INTERMEDIATE CONNECTIONS ON/IN POLES.
MATERIALS
THE ACCESSIBLE PEDESTRIAN PUSH BUTTON STATION SHALL BE ADA COMPLIANT, HAVE
A PUSH BUTTON 2 INCHES IN DIAMETER, AND USE INFRARED TECHNOLOGY FOR
PROGRAMMING SETTINGS WITH A HANDHELD WIRELESS DEVICE. IT SHALL CONTAIN ALL
ELECTRONIC CONTROL EQUIPMENT, MOUNTING HARDWARE, AUDIBLE-TACTILE PUSH
BUTTON AND OPTION FOR A 5 IN. X 7 ¾ IN. OR 9 IN. X 12 IN., INFORMATIONAL PEDESTRIAN
SIGN MOUNT (WITH CHOICE OF SIGN MARKINGS/DISPLAY) WITH BRACKET ASSEMBLY
SIGN FACE (MUTCD # R10-3). THE AUDIBLE-TACTILE PUSH BUTTON STATION SHALL BE
DESIGNED TO PROVIDE A BUTTON WITH A RAISED DIRECTIONAL VIBRATING TACTILE
ARROW AND AUDIBLE SOUNDS. THE UNIT SHALL HAVE A WEATHERPROOF SPEAKER, AND
THE APPROPRIATE INFORMATIONAL SIGN FOR EACH LOCATION. THE EXTERNAL HOUSING
SHALL NOT HAVE ANY POLYCARBONATE OR PLASTIC PARTS.
THE SYSTEM SHALL CONSIST OF A CENTRAL CONTROL UNIT (CCU), THE ACCESSIBLE
PEDESTRIAN PUSH BUTTON STATION (PBS) WITH POLE MOUNTING ASSEMBLY.
SYSTEM REQUIREMENTS
ACCESSIBLE PEDESTRIAN SIGNAL SYSTEM SPECIFICATIONS
THE SYSTEM SHALL MEET THE FOLLOWING REQUIREMENTS:
1. FUNCTIONALITY REQUIREMENTS OF CA MUTCD 2014 EDITION SECTION 4E.09
THROUGH 4E.13 REGARDING ACCESSIBLE PEDESTRIAN SIGNALS AND DETECTORS
2. NEMA TS2 SECTION 2.1 TEMPERATURE & HUMIDITY REQUIREMENTS
3. NEMA TS2 SECTION 2.1 TRANSIENT VOLTAGE PROTECTION REQUIREMENTS
4. NEMA TS2 SECTION 2.1 MECHANICAL SHOCK AND VIBRATION REQUIREMENTS
5. IEC 61000-4-4, IEC 61000-4-5 TRANSIENT SUPPRESSION REQUIREMENTS
6. FCC TITLE 47, PART 15, CLASS A ELECTRONIC NOISE REQUIREMENTS
7. NEMA TS 4 (APPLICABLE PORTIONS OF SECTION 8) ELECTRICAL RELIABILITY
REQUIREMENTS
PEDESTRIAN PUSH BUTTON STATION (PBS) ENCLOSURE
THE PBS SHALL MEET THE NEMA 250 - TYPE 4X ENCLOSURE REQUIREMENTS
CENTRAL CONTROL UNIT (CCU) ENCLOSURE
THE CENTRAL CONTROL UNIT SHALL MEET NEMA 250 - TYPE 1 ENCLOSURE
REQUIREMENTS
PRODUCT SPECIFICATIONS
AUDIO AND SYSTEM SPECIFICATIONS
VIBRATING TACTILE ARROW
THE SYSTEM SHALL VIBRATE A TACTILE ARROW BUTTON DURING THE WALK
INTERVAL FOLLOWING A BUTTON PUSH AND/OR EVERY TIME THE WALK INTERVAL
COMES UP.
AUDIBLE LOCATING TONE
AUDIBLE LOCATING TONE SHALL BE INTENSITY RESPONSIVE TO AMBIENT SOUND
(UP TO 5DBA ABOVE AMBIENT SOUND, EXCEPT WHEN AUDIBLE BEACONING IS
PROVIDED IN RESPONSE TO AN EXTENDED PUSHBUTTON PRESS) AND BE AUDIBLE
6 TO 12 FEET FROM PUSHBUTTON. DURATION OF LOCATOR TONES SHALL HAVE A
DURATION OF 0.1 SECONDS OR LESS AND SHALL REPEAT AT 1-SECOND INTERVALS.
LOCATOR TONES SHALL OPERATE DURING FLASHING DON'T WALK AND DON'T
WALK INTERVAL AND DEACTIVATE WHEN TRAFFIC CONTROL SIGNAL IS OPERATING
IN A FLASHING MODE. THERE SHALL BE AT LEAST 4 FIELD SELECTABLE LOCATER
TONES TO CHOOSE FROM.
EXTENDED PUSHBUTTON PRESS
ABILITY TO PROVIDE ADDITIONAL FEATURES SUCH AS INCREASED CROSSING TIME,
AUDIBLE BEACONING, AND SPEECH INFORMATIONAL MESSAGES AS A RESULT OF
AN EXTENDED PUSHBUTTON PRESS FOR A SELECTABLE MINIMUM PERIOD OF TIME.
AUDIBLE WALK SOUNDS
THE SYSTEM SHALL HAVE AT LEAST 14 SELECTABLE AUDIBLE WALK SOUND
OPTIONS INCLUDING A CUCKOO, RAPID TICK, CHIRP, DIRECTION OF TRAVEL
MESSAGE, OR CUSTOM VOICE MESSAGE THAT SHALL OPERATE DURING THE WALK
INTERVAL FOR A USER-SELECTABLE AMOUNT OF TIME IF THE PUSHBUTTON IS
PRESSED. THERE SHALL BE A USER SELECTABLE OPTION TO ACTIVATE AUDIBLE
WALK SOUNDS WITHOUT PUSHBUTTON ACTUATION.
CUSTOM VOICE MESSAGES
CUSTOM VOICE MESSAGES SHALL EITHER BE PURCHASED FROM THE VENDOR, OR
PRODUCED BY THE CITY, IN STANDARD .WAV FORMAT AND TRANSFERRED INTO
THE PBS VIA USB.
WALK CLEARANCE SOUNDS
THE SYSTEM SHALL HAVE AT LEAST 7 PEDESTRIAN CLEARANCE SOUND CHOICES.
WAIT MESSAGE
THE SYSTEM SHALL PROVIDE A “WAIT” MESSAGE THAT PLAYS WHEN THE
PUSHBUTTON IS ACTIVATED AND THE WALK INTERVAL IS NOT TIMING. THERE
SHALL BE A SELECTABLE OPTION TO PROVIDE THE “WAIT” MESSAGE WHEN THE
PUSHBUTTON IS ACTUATED OR FOR A SELECTABLE AMOUNT OF TIME UNTIL THE
WALK INTERVAL IS TIMING.
LANGUAGE
THE SYSTEM SHALL BE CAPABLE OF MULTIPLE LANGUAGES.
VOLUME
LOCATING TONE, AUDIBLE WALK, AND WALK CLEARANCE SOUNDS SHALL HAVE
INDEPENDENT MINIMUM AND MAXIMUM VOLUME SETTINGS AND SHALL HAVE THE
ABILITY TO ADJUST AUTOMATICALLY TO AMBIENT SOUND LEVELS UP TO A
MAXIMUM OF 100 DBA.
AUDIO
THE SYSTEM SHALL UTILIZE DIGITAL AUDIO BIT DEPTH OF AT LEAST 12 BITS AT A
16K HZ SAMPLE RATE. TOTAL HARMONIC DISTORTION SHALL BE LESS THAN 3%.
MUTE
SYSTEM SHALL BE ABLE TO MUTE SOUNDS ON ALL CROSSWALKS EXCEPT ACTIVE
CROSSWALK.
AMBIENT SENSOR
THE SYSTEM SHALL HAVE AN AMBIENT SENSING MICROPHONE LOCATED IN THE
PEDESTRIAN PBS IN A NON-VISIBLE, PROTECTED HOUSING.
UPDATES
FIRMWARE AND VOICE MESSAGES SHALL BE UPGRADABLE VIA USB PORT,
THROUGH A HANDHELD WIRELESS DEVICE AT THE PBS, AND A LAPTOP AT THE
TRAFFIC SIGNAL CABINET VIA USB PORT. NO HARDWARE CHANGE-OUT SHALL BE
REQUIRED FOR AN UPDATE.
CONFIGURABILITY
ALL SETTINGS I.E. CONFIGURATION, VOLUME, PBS ID'S, CUSTOM VOICE MESSAGES
SHALL BE SETTABLE VIA USB, A HANDHELD WIRELESS DEVICE, A LAPTOP
COMPUTER, OR REMOTELY VIA ETHERNET CONNECTION WITH PASSWORD
SECURITY.
PEDESTRIAN PUSH BUTTON STATION (PBS)
THE PBS SHALL MEET THE FOLLOWING SPECIFICATIONS:
WIRING
THE PBS SHALL REQUIRE ONLY TWO WIRES FROM THE TRAFFIC SIGNAL CABINET
FOR EACH PHASE/CROSSWALK.
SPEAKER
8 OHMS, 12 WATT MAXIMUM, WEATHER-PROOF
PUSH BUTTON
ADA COMPLIANT, 2 INCHES IN DIAMETER, WITH RAISED ARROW ON THE BUTTON
PLUNGER. THE ARROW ON THE PBS SHALL BE CONFIGURABLE TO ONE OF FOUR
DIRECTIONS.
BUTTON SHALL BE RATED FOR 100+ MILLION OPERATIONS WITH LESS THAN 2 LB
FORCE.
VIBRATOR POWER
ARROW BUTTON SHALL PULSE AT 20 HZ WITH .003 INCH DISPLACEMENT AGAINST
AN APPLIED 2 LB FORCE.
MATERIAL CONSTRUCTION
FRAME: CAST ALUMINUM, POWDER COATED
MESSAGE SIGN: ALUMINUM, POWDER COATED INK MARKING
PUSH BUTTON: ALUMINUM, POWDER COATED
PBS FASTENERS: STAINLESS STEEL
CENTRAL CONTROL UNIT (CCU)
THE CCU PROVIDES POWER AND DATA TO THE PBS'S.
THE CCU SHALL MEET THE FOLLOWING SPECIFICATIONS:
1. SHALL BE INSTALLED IN THE TRAFFIC SIGNAL CABINET AND POWERED BY THE AC
SUPPLY MAINS (115 VAC)
2. SHALL CONTROL UP TO 16 PBS'S IN A MAXIMUM OF 4 CHANNELS UP TO 4 PBS'S PER
CHANNEL
3. SHALL CONTROL UP TO FOUR PEDESTRIAN CHANNELS, RECEIVING ITS TIMING
FROM WALK AND DON'T WALK SIGNALS
4. SHALL BE ABLE TO SELF-TEST ALL PBS'S AND PUT A CHANNEL INTO PEDESTRIAN
RECALL, SHOULD A PBS FAIL THE SELF-TEST
5. SHALL BE EQUIPPED WITH AN ETHERNET PORT TO CONNECT REMOTE SOFTWARE
6. SHALL HAVE CONFLICT MONITORING CAPABILITY TO MONITOR THE PBS AND
PED-HEAD LIGHTS AND POWER OFF THE CHANNEL IF THERE IS A CONFLICT.
QUALITY CONTROL AND ASSURANCE
GENERAL
THE APS MUST BE COMPATIBLE WITH THE INTERSECTION'S TRAFFIC SIGNAL
CONTROLLER ASSEMBLY.
FUNCTIONAL TESTING
PERFORM 2 FIELD TESTS ON THE APS: (1) WHEN TRAFFIC IS NOISY DURING PEAK
TRAFFIC HOURS AND (2) WHEN TRAFFIC IS QUIET DURING OFF-PEAK HOURS. NOTIFY
THE ENGINEER 15 DAYS BEFORE TESTING THE APS.
WARRANTY
THE APS MUST HAVE A 5-YEAR MANUFACTURER'S WARRANTY AGAINST ANY DEFECTS
OR FAILURES. THE 5-YEAR WARRANTY PERIOD STARTS AT APS' TURN ON DATE.
DELIVER A REPLACEMENT WITHIN 10 DAYS AFTER YOU RECEIVE NOTIFICATION OF A
FAILED APS. THE CITY DOES NOT PAY FOR THE REPLACEMENT. DELIVER THE
REPLACEMENT TO CITY OF TUSTIN'S CITY HALL.
CONSTRUCTION
ARRANGE TO HAVE A MANUFACTURER'S REPRESENTATIVE AT THE JOB SITE WHEN
THE APS IS INSTALLED.
THE APS MUST NOT INTERFERE WITH THE TRAFFIC SIGNAL CONTROLLER ASSEMBLY,
THE SIGNAL INSTALLATION ON SIGNAL STANDARDS, THE PEDESTRIAN SIGNAL HEADS,
OR THE TERMINAL COMPARTMENT BLOCKS. THE APS ELCTRONIC CONTROL
EQUIPMENT MUST RESIDE INSIDE THE APS ASSEMBLY AND THE STANDARD
PEDESTRIAN SIGNAL HEAD.
THE CONTRACTOR IS RESPONSIBLE FOR THE COMPATIBILITY OF THE COMPONENTS
AND FOR MAKING THE NECESSARY CALIBRATION ADJUSTMENTS TO DELIVER THE
PERFORMANCE SPECIFIED. FURNISH THE EQUIPMENT AND HARDWARE, AND THEN
SET UP, CALIBRATE, AND VERIFY THE PERFORMANCE OF THE APS.
POINT ARROWS ON THE PUSHBUTTON SIGNS IN THE SAME DIRECTION AS THE
CORRESPONDING CROSSWALK. ATTACH THE SIGN TO THE APS ASSEMBLY.
LUMINAIRES (SECTION 86-1.02 K)
REPLACE WITH THE FOLLOWING:
LUMINAIRES SHALL BE PHILIPS LUMEC ROADFOCUS LED COBRAHEAD SERIES (PART
No. RFL-90W80LED4K-G2-R3M-UNV-DMG-RCD7-GY3) OR APPROVED EQUAL.
THE LUMINAIRE SHALL PROVIDE TRUE NINETY-DEGREE (90°) CUTOFF WITH NO LIGHT
EMITTED ABOVE THE HORIZONTAL.
THE LUMINAIRE OPTICAL ASSEMBLY SHALL BE SEALED, WATER-TIGHT, AND FILTERED
TO PREVENT CONTAMINATION FROM INFILTRATION OF GASEOUS AND PARTICULATE
MATTER. THE LED's SHALL BE FACTORY PRESET TO PRODUCE A FULL CUTOFF IES
TYPE III LIGHT DISTRIBUTION.
INTERNALLY ILLUMINATED STREET NAME SIGNS (SECTION 86-6.09)
ADD THE FOLLOWING:
ALL IISNS AND HARDWARE SHALL BE NEW. THE MATERIALS AND WORKMANSHIP
SHALL BE OF THE BEST QUALITY FOR THE PURPOSE.
ALL IISNS SHALL BE "NATIONAL SIGNAL INCORPORATED EDGE LIT (LED) IISNS", OR
APPROVED EQUAL.
THE CONTRACTOR SHALL FURNISH AND INSTALL EDGE LIT (LED) INTERNALLY
ILLUMINATED STREET NAME SIGNS MANUFACTURED BY NATIONAL SIGNAL
INCORPORATED. MODEL: EX06XA-D1GRNO1 OR EX08XA-D1GRN01 WITH MOUNTING
HARDWARE.
THE VISIBLE MESSAGE SHALL BE DISPLAYED FROM BOTH SIDES OF THE SIGNS AND
BE REFLECTORIZED. SIGNS SHALL HAVE WHITE LEGENDS, SYMBOLS, ARROWS, AND
3/4 " BORDER ON GREEN BACKGROUND. THE LEGEND SHALL BE AS SHOWN ON THE
PLANS.
THE STYLE AND SPACING OF LETTERS, FIGURES, AND ARROWS SHALL CONFORM TO
THE CURRENT STANDARDS ESTABLISHED BY THE STATE OF CALIFORNIA,
DEPARTMENT OF TRANSPORTATION. SIDE MARGINS AND SPACING MAY BE
COMPRESSED WHEN NECESSARY TO STAY WITHIN SIGN LENGTH.
THE FULL SIZE IISNS LAYOUT SHALL BE SUBMITTED TO THE CITY ENGINEER FOR
APPROVAL PRIOR TO FABRICATION.
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .