B08. Exhibit A - Technical Requirements SPRBL126R0005.pdf

PDF 1 MB Posted Apr 21, 2026

Attached to: AU CSEL Rechargeable Battery
Solicitation number: SPRBL126R0005
Issued by: Defense Logistics Agency Land and Maritime

About this file

Written by GovTribe AI · Apr 21, 2026

This document is a Technical Requirements specification for the CSEL Rechargeable Battery BB-2001A/U (NSN 6140-01-534-3856), issued April 21, 2026, establishing performance standards and deliverables for contract SPRBL1-26-R-0005.

The specification defines comprehensive technical, testing, and safety requirements for rechargeable lithium batteries supporting the Combat Survivor/Evader Locator System (AN/PRQ-7) hand-held radio. Configuration baseline requirements reference Boeing Specification 4866112-007 with Change Notices M01–M05 and establish strict configuration management procedures under EIA-649-1. The contractor must implement a proactive Devices, Materials, and Obsolescence Management System (DMSMS) program maintaining a minimum five-year interval before obsolescence issues emerge, with costs borne entirely by the contractor. Testing requirements include First Article Testing at US Army DEVCOM C5ISR laboratory (8 samples, contractor-funded), Navy lithium battery safety approval per Naval Sea Systems Command S9310-AQ-SAF-010 (15 samples: 3 unaltered, 6 unsealed with cell access, 6 with circuitry bypass; contractor-funded per Navy quote), and Boeing functional testing (contractor-arranged and funded). Batteries must be shipped within 180 days of contract award with 60-day test completion timelines. Safety Assessment Reports (SAR) are required prior to first delivery, documenting hazard identification, risk assessment codes, testing results, and operational/storage/transportation/disposal procedures, with no medium, serious, or high-level risks permitted during normal operations between –20°F and 160°F. Military packaging per DS7029/DS7033 and AG00000066 Rev R (Lithium Battery Special Packaging) applies. The contract includes nine Contract Data Requirements Lists (CDRLs) covering configuration variance requests, obsolescence alerts, DMSMS notifications, test plans (Groups B and C, First Article), SAR plan and report, test reports, and battery-to-charger interface technical data, with 30-day Government review periods and electronic submission via Microsoft Office 2016+ or DoD SAFE. Government Furnished Equipment includes PP-8498/U and J-6769A/P test equipment available until FAT completion.

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File	Type	Posted
B08. SPRBL126R0005-0001.pdf	PDF	May 21, 2026
B08. SPRBL126R0005.pdf	PDF	Apr 21, 2026
B08. Exhibit C - AG00000066R.pdf	PDF	Apr 21, 2026

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Exhibit A SPRBL1-26-R-0005 Page 1 of 50 Issue: 21 APR 2026

Version: 12 May 2023

TECHNICAL REQUIREMENTS

CSEL Rechargeable Battery BB-2001A/U

NSN: 6140-01-534-3856

Exhibit A SPRBL1-26-R-0005 Page 2 of 50 Issue: 15 APR 2026

VERSION REVISIONS

Version Added/Deleted Reason 24 Jun 2015 Added: Version Revision table for future use 09 Mar 2016 Add: Contract Security Requirements section APG G-2 Army Security Office policy.

22 Jun 2017 Revise “Obsolescence Reporting” to “Obsolescence Management /

Obsolete Components and Materials” and added requirements To address Army request to include obsolescence management in all acquisitions.

2021 Mar 19 Revised: Packaging, Wood Packing Material Delete: DLAD 52.247-9012 Requirements for Treatment of Wood Packaging Material (WPM).

Add: DLAD T/Q Requirement RP001 DLA Packaging Requirements for Procurement, which includes requirements for treatment of wood packaging material.

DLAD 52.247-9012 Requirements for Treatment of Wood Packaging Material (WPM) is obsolete.

2021 Dec 17 Revised: Obsolescence Management / Obsolete Components and Materials:

Added “DMSMS” to sub-section title.

Added two Reminder statements.

Added new section: Total Asset Visibility-Contractor (TAV-C)

2022 Dec 13 Added CDRL(s) Signature Page.

Revise KO/KS Instructions on CDRL page.

Revised footer to only cover page.

Remove requirement to sign each individual CDRL.

2023 May 02

Add Configuration Baseline additional text.

Add Obsolescence Management additional text.

Add additional notes for CDRLs.

Change Item Manager (SP) to Supply Planner (SP) for CECOM functional reorganization as of 2023 Mar 15.

Configuration Baseline text added for technically complex requirements.

Obsolescence Management text added due to CECOM additional requirements.

CDRL list as a separate document due to additional requirements which can result in up to 20 CDRLs or more.

2023 May 12 Correct typographical errors. Adjust punctuation.

Exhibit A SPRBL1-26-R-0005 Page 3 of 50

TABLE OF CONTENTS

CONFIGURATION BASELINE

Configuration Change Process Configuration Application Management

Obsolescence Management Requirements / Obsolete Components and Materials / DMSMS DMSMS Management Program Design Changes Subcontractor Management DMSMS Costs

DMSMS Reporting Part Revisions

CHEMICAL AGENT RESISTANT COATING (CARC)

Paint Colors Special Instructions

PACKAGING

Wood Packing Material Military Packaging

SPECIALIZED TESTING

TOTAL ASSET VISIBILITY-CONTRACTOR (TAV-C)

CONTRACT SECURITY REQUIREMENTS

CONTRACT DATA REQUIREMENT LIST (CDRL) DD 1423-1

CDRL List Individual CDRLs

Exhibit A SPRBL1-26-R-0005 Page 4 of 50

Military and Federal Standards MIL-STD-129 Military Marking for Shipment and Storage MIL-STD-130 Identification Marking of US Military Property MIL-STD-2073/1E DoD Standard Practice for Military Packaging

Military and Federal Specifications

Other Documents AG00000066 Rev R Special Packaging Instructions, Lithium Batteries

Commercial Documents ISPM 15 International Standards For Phytosanitary Measures No. 15 4866112-007 Boeing Specification

Combat Survivor/Evader Locator System AN/PRQ-7 Hand-Held Radio Rechargeable Battery Performance Specification, Rev L dated 12 March 2009 with Change notices M01, M02, M03, M04, & M05

Security Documents

CONFIGURATION BASELINE

The applicable Configuration Baselines (CB), for the listed Configuration Item (CI) and/or Computer Software Configuration Item (CSCI), are as listed in the table below.

NSN Nomenclature Part Numbers/Drawings 6140-01-534-3856 BB-2001A/U 4786612-007 / Boeing Spec

4866112-007 w/CN M01, M02, M03, M04, & M05

Each CI/CSCI, as developed/built and delivered, shall conform to the cited CB and all subsequent CB’s that will be made contractually binding by the Procuring Contracting Officer (PCO). The Contractor shall establish a Configuration Management Program in accordance with EIA-649-1.

No changes or departures from the CB are acceptable except for changes or departures which are submitted in accordance with EIA-649-1, CDRL A001, and are approved by the Government Configuration Manager (C Mgr.) or Configuration Management Officer (CMO) and which are made applicable to the contract by the PCO.

Exhibit A SPRBL1-26-R-0005 Page 5 of 50

Configuration Change Process.

The awardee shall establish a system for managing the configuration changes to the item part number (IPN) baseline.

Configuration.

Each CI, as developed/built and delivered, shall conform to the cited CB.

Application Management.

In performing Application Management, the Government must assess the impact of design changes to the Configuration Item. The Government is the Configuration Management authority on application management for all external applications and for all Major changes that affect the Commercial Item Part Number (CIPN) specified in paragraph 3.2.1. A Major change is defined as any change that will impact any of the following conditions of the IPN:

(a) Overall performance and Form, Fit, Function and Interface (F3I) Characteristics.

(b) Reliability, Maintainability and Survivability

(d) Safety

(e) Support, operational and training requirements

(f) Impact on Technical Manuals, Repair Parts and Special Tools Lists (RPSTLs), DMWRs, Provisioning Parts List (PPL), etc.

(g) Impact on Cost and/or Schedule.

(h) Impact on test equipment, support equipment and associated software.

(i) Software.

Application Activity.

The Government is an Application Activity (AA) for changes that affect the Awardee’s CIPN. The CSEL Project Office possesses document change authority over the changes affecting the IPN. Any changes that affect the conditions identified above shall be submitted for Government approval IAW the procedures outlined below. Configuration changes not directly affecting the configuration baseline conditions identified do not require Government approval.

Departures from CB.

Changes that affect the CIPN conditions shall be submitted for Government approval in accordance with this document and DD Form 1423 for DI-SESS-80640E.

Request For Variance (RFV).

A Request for Variance (RFV) is a specific written authorization to depart from a particular requirement(s) of an item’s approved configuration documentation for a specific number of units or a specified period of time, either as an advance request or after the fact. The RFV includes both the engineering change and the supporting documentation by which the change is described and suggested. An RFC describes changes to the CI and associated Contractor documents and data that are affected by the proposed engineering change. The RFC also

Exhibit A SPRBL1-26-R-0005 Page 6 of 50 describes a full impact analysis of the effect of the change on the logistics, interface, design, cost and schedule requirements of the IPN.

The contractor shall identify the impact of the RFV on performance, operational readiness and logistics support of the affected CIs. The Government may require consideration for any RFV. RFV should be prepared in accordance with EIA-649-1, CDRL A001, and DI-SESS-80640E.

RFVs could be generated as any of the following categories: Change Directive; Change Request; Engineering Change Package; Engineering Change Proposal; Engineering Change Request; Engineering Change Memo;

Engineering Change Notice.

RFVs shall contain the following elements as a minimum:

(a) A unique change identifier; identification of originating organization and responsible individual.

(b) Change classification,

(d) Change description and scope (including effects on performance, operation, maintenance, servicing, operation and maintenance training, repair parts, support and test equipment, cost, schedule, and any other effect on physical, functional, and logistics characteristics of the CIPN).

(e) Reason and justification for the change and consequences of not incorporating the change.

(f) Estimated cost increase or savings.

(g) Change implementation (and effectivity) and impact on delivery schedule.

(h) Criteria, if any, for retrofitting products.

Awardee -approved changes that adversely impact any of the IPN conditions listed may require re-evaluation by the Government of the IPN. Re-evaluation may include operational testing re-assessment or re-assessment of the logistics impact of the proposed change. The government has the right to review any configuration changes and determine if a new First Article Test (FAT) and/or Safety Assessment Report (SAR) is necessary; the awardee must follow the direction of the government. An approved change to the design of the IPN must be verified to ascertain that the IPN has achieved the functional attributes and requirements specified in the baselined Product Definition Information and that it is adequate for its intended purposes. The Government is not obligated to accept any IPNs that no longer meet the Government’s requirements as established by the IPN at the time of contract award.

Exhibit A SPRBL1-26-R-0005 Page 7 of 50

Obsolescence Management Requirements / Obsolete Components and Materials / DMSMS DMSMS Management Program For the weapon system or items on contract, the Contractor shall establish and execute a proactive DMSMS management program in accordance with (IAW) this Technical Requirements Document (TRD) for the period of performance of this contract. The Government’s objective in this program is to efficiently and effectively identify, report, and resolve DMSMS issues, eliminate unplanned redesigns and maintain alignment to the objective of a minimum five-year interval before any DMSMS issue is forecast to occur within the system.

The program shall include processes or procedures to identify or predict DMSMS issues over the life of this contract, assess risk and develop obsolescence mitigation strategies to determine the most cost-effective solution to DMSMS issues.

Design Changes Design changes shall be made in accordance with the Configuration Management requirements of this contract.

Subcontractor Management.

The Contractor shall ensure that its Subcontractors (see Subcontractor definition) adhere to the DMSMS/Obsolescence requirements of this TRD.

DMSMS Costs The Contractor shall be responsible for all costs associated with mitigating DMSMS Issues, including:

- Monitoring parts, material and software availability;

- Locating alternate/substitute parts and/or material and software;

- Vendor interface and communication;

- Implementing the selected solutions, including redesign;

- System compatibility assurance;

- Interface with the Army Network; and

- Non-government qualification testing.

DMSMS Reporting Refer to the applicable Contract Data Requirement Lists (CDRLs). In addition to the above, the awardee shall notify the Government of DMSMS issues that affect CB or delivery schedule. Reporting method should be in accordance with the relevant requirements of DI-MISC-80711A.

Part Revisions N/A

Exhibit A SPRBL1-26-R-0005 Page 8 of 50

CHEMICAL AGENT RESISTANT COATING (CARC)

Paint Colors

X = Applicable Location Color

Color No.

FED-STD 595

Exterior – Lusterless Green Green 383 34094

Exterior – Camouflage – Desert Colors Green 383 34094 Black 37030 Tan 686A 33446 Green 24533 Brown 383 30051 White 27875

Interior Shelter Surfaces Green 24533

(White or Green) White 27875 Other: Area enclosed by dotted line Green (Olive

Drab) 34087

Special Instructions

X = Applicable Location or Part Instruction Antenna Elements, including protective covers, i.e. fiberglass shields.

Part that conforms to a Government requirement.

Finish as required by the individual part requirement.

Parts subject to temperatures in excess of 400 degrees F (205 degrees C).

Paint with heat resistant paint.

Parts which can be flexed. Do not paint with CARC.

CARC Marking Stencil “CARC” in CARC paint in close proximity to the nameplate using a contrasting color, or use plates or embossed lettering.

Marking shall be durable enough to withstand all environmental conditions during field use.

Exhibit A SPRBL1-26-R-0005 Page 9 of 50

PACKAGING

Wood Packing Material Applicable Wood packing material includes pallets. See DLAD T/Q Requirement RP001 DLA Packaging Requirements for Procurement, which includes requirements for treatment of wood packaging material.

Military Packaging DS7029 and/or DS7033 Preservation, Packing and Marking Instructions Applicable, see table below

DS7029 - DS7033 LEGEND

Qty Quantity Prot Req Protection Required PKG-REF Packaging Reference (Military/Federal Specification or Standard) SPI Special Packaging Instruction LPK Level of Packing QUP Quantity per Unit Pack ICQ Intermediate Container Quantity Pkg Reqmt Codes Packaging Requirement Codes when PKG-REF cites MIL-STD-2073 The below codes are for special markings:

PC Project Code WG Warranty/Guarantee SL Shelf Life BC Bar Code FMS Foreign Military Sales

Exhibit A SPRBL1-26-R-0005 Page 10 of 50

DS7029 - DS7033

NSN Prot Req PKG-REF or SPI LPK QUP ICQ Special Markings

Pkg J. J J J J J J J J J Reqmt I. II. III. IV. V. VI. VII. VII.a IX X Codes (MP) (CD) (PM) (WM) (CD) (CT) (UC) (IC) (PK) (SM)

6140-01-534-3856 Military AG00000066 B 001 n/a n/a n/a n/a n/a n/a n/a n/a/ n/a n/a

Exhibit A SPRBL1-26-R-0005 Page 11 of 50

SPECIALIZED TESTING

Sampling shall be IAW Boeing specifications 4866112-007.

AN/PRQ-7 Battery Functional Testing

AN/PRQ-7 Battery Functional Testing as described by 4866112-717 shall be performed by Boeing. The contractor is responsible for making arrangements with, and funding Boeing to perform this test. The POC at Boeing is:

Gustavo (Gus) Monico CSEL Program Manager 714-329-9010 Gustavo.j.monico@boeing.com

Additionally, the contractor will need to obtain an AN/PRQ-7 (battery test variant with no GPS and VUM module) with the 4866112-040 Battery Test Software (called out in 4866112-040 para 4.8.19.2).

This radio can be obtained from Boeing, there is no additional cost for this service.

BB-2001A/U 4866112-007 paragraph 3.5.12 BATTERY PACK CHARGING:

The Government does not currently possess the information to adequately describe the battery to charger interface. A charger and adapters will be available as Government Furnished Equipment (GFE) if required for the contractor to meet this requirement. All items provided as GFE shall be returned at the conclusion of the contract in the condition provided both visually and mechanically. The cost of any item not able to be returned in this form shall be incurred by the contractor.

The battery to charger interface shall be provided to the Government as part of this contract. The Government shall have the rights to use this data in the procurement of batteries and chargers.

Batteries shall be tested at the US Army DEVCOM C5ISR laboratory.

1. Contractor responsibilities:

a. Point of Contact at C5ISR – Michael Clarkson, michael.b.clarkson.civ@army.mil

b. C5ISR Test Plan – The contractor shall request from C5ISR within 15 DAC a test plan for the C5ISR testing to be included in the FAT Plan. C5ISR requires 15 days to prepare the plan and send it to the contractor. The request shall include:

Subject: Contract ______, Request for C5ISR Test Plan Contract reference directing you to request a test plan _________Contract Estimated time samples will be shipped - _________ Forward the test plan to __________________

c. C5ISR Testing Samples

Exhibit A SPRBL1-26-R-0005 Page 12 of 50

(1) The number of samples required is 8. The samples shall be shipped NLT 180 DAC to C5ISR at the contractor’s expense.

(2) All samples shall be complete unaltered batteries.

(3) The samples shall be shipped with a DD-Form-1222.

(4) Shipping address:

DEVCOM C5ISR RTI Power Division ATTN: Michael Clarkson (504-913-9085)

Bldg 5100, Room 132 6631 Cyber Street Aberdeen Proving Ground, MD 21005-1852

d. Test Report – C5ISR will require 60 days to complete testing and prepare the report. The report will be provided to the contractor NLT 240 DAC. A copy of the report will be included in the FAT Report.

e. Retesting - The government will fund the testing of the initial set of samples. Any retesting shall require funding from the contractor.

f. Disposition of Samples – C5ISR will determine disposition of batteries to include disposal or retention for additional analysis except for any failure batteries that the contractor has requested in writing to be returned. The contractor shall arrange for the return of any samples.

2. C5ISR responsibilities:

a. Provide the Contracting Officer with a POC for the testing.

b. Provide the contractor with a C5ISR approved test plan for the required C5ISR testing. Test plan shall include approval signatures, document number, contractor name, contract number, and NSN.

c. Perform the required testing.

d. Provide the contractor with a C5ISR approved test report. Report shall include approval signatures, document number, contractor name, contract number, and NSN.

Navy testing:

Batteries must attain approval under Lithium Battery Safety Program per Naval Sea Systems Command

S9310-AQ-SAF-010.

1. The contractor shall be solely responsible for arranging with the Navy for the required testing.

Exhibit A SPRBL1-26-R-0005 Page 13 of 50

2. Contractor responsibilities:

a. Quote for bid/proposal - During the solicitation phase of the acquisition, the company shall contact by email the following POC with a request for a quote for the Navy testing. The cost for the Navy testing shall be included in the price proposal.

Mark Tisher, mark.t.tisher.civ@us.navy.mil

The following information shall be provided in the request (include “Request for Quote” in subject line):

(1) Solicitation number

(2) Battery nomenclature and NSN

(3) Duration of contract to be awarded; include option periods

The Navy will provide the quote and a POC, and specify the location for the testing. If the company is awarded the contract, the POC provided by the Navy will be the POC for all Navy testing actions related to this solicitation/contract.

b. Test Services Agreement (TSA) or Cooperative Research and Development Agreement (CRADA)

In order for the Navy to test batteries for a contractor, a TSA or CRADA, depending on the testing location, will be required.

(1) TSA

(1)a In order for the Navy to test batteries for a contractor, a TSA between the contractor and the Navy must first be in place in accordance with Title 10, United States Code, Section 2539b (Availability of Samples, Drawings, Information, Equipment, Materials, and Certain Services). The contractor shall contact the Navy NLT 15 DAC to initiate the process of establishing the agreement.

(1)b The TSA will apply to the contract and all battery types to be tested.

(1)c The agreement has an expiration date. The contractor shall request an agreement that will be in effect for the life of the contract.

(2) CRADA – The TSA requirements above also apply to a CRADA

c. Navy Test Plan – The contractor shall request from the Navy within 15 DAC a test plan for the Navy testing to be included in the FAT Plan. A navy test plan is required for each battery type to be tested.

Navy requires 15 days to prepare the plan and send it to the contractor.

Exhibit A SPRBL1-26-R-0005 Page 14 of 50

d. Safety Data Package Requirements (SDPR) – The contractor shall submit to the Navy within 15 DAC a SDPR (form included in this document) completed to the maximum extent possible for each battery type to be tested. The completed form shall be updated as additional data becomes available and an updated form will be submitted to the Navy. A fully completed form shall be submitted with the

FATP.

e. Navy Testing Samples

(1) The number of samples per battery will be 15. The samples shall be shipped NLT 180 DAC to the Navy at the contractor’s expense.

(2) The fifteen (15) samples shall be as follows:

Three (3) complete unaltered batteries Six (6) unsealed batteries allowing access to cells and circuitry Six (6) unsealed batteries with a bypass for battery management circuitry, to allow for direct over-charging and over-discharging of the cell pack

(3) The samples shall be shipped with a DD-Form-1222 and the SDPR. Each battery type is to be packaged in a separate box. Mark each box as follows:

Samples for Navy Safety Testing Battery XXX

Shipping address will be provided in the Navy test plan.

f. Test Report - The Navy will require 60 days to complete testing and prepare the report. The Navy’s report will be provided to the contractor NLT 240 DAC. A copy of the report will be included in the FAT Report.

g. Funding - The contractor shall provide to the Navy the required funding for the testing NLT 150 DAC. Testing shall not start until the required funding has been received at the Navy. Additionally, the TSA must be in place in order for the Navy to accept the funding.

h. Retesting – The quote by battery type provided by the Navy shall cover the initial testing of 15 samples. Any retesting shall require additional funding from the contractor.

i. Disposition of Samples – The Navy will dispose of the samples 30 days after the test report is issued to the contractor except for any failure batteries that the contractor has requested in writing to be returned. The contractor shall arrange for the return of any samples.

3. Navy responsibilities:

a. Provide the company with a quote, POC and location for testing.

b. Assist the contractor to establish testing agreements.

Exhibit A SPRBL1-26-R-0005 Page 15 of 50

c. Provide the contractor with a Navy approved test plan for the required Navy testing. Test plan shall include approval signatures, document number, contractor name, contract number, NSN, and battery type.

d. Include shipping instructions for the samples in the test plan.

e. Perform the required testing.

f. Provide the contractor with a Navy approved test report. Report shall include approval signatures, document number, contractor name, contract number, NSN, PIN and BA number.

Safety Data Package Requirements References:

S9310-AQ-SAF-010, 1.2.2.1 & 1.4.2

BATTERY PIN: TYPE

DESIGNATION:

MFGR PART

NUMBER:

ELECTROCHEMISTRY:

PREPARED BY: (MFGR) (CAGEC)

ADDRESS:

Assessment POC: (Name) (Title)

(Phone) (e-mail)

NSN:

Contract Number:

INSTRUCTIONS:

Complete form in accordance with the schedule established by the contract or purchase order.

Complete all blanks exclusive of the revision block. All applicable data is required.

Unless specifically asked for a minimum (MIN) or maximum (MAX) value, use nominal or average values for numeric entries.

To change status of a checkbox: Right click on the empty box; select “Properties” from the pull-down menu; Select “Checked”; the status block for “Not Checked” will automatically deselect.

This template is provided in Microsoft Word format; when completed, the form shall be saved in Read Only format, PDF or Microsoft Word.

Once completed, the form shall be provided in accordance with the delivery requirements of the contract or purchase order.

Exhibit A SPRBL1-26-R-0005 Page 16 of 50

REVISION BLOCK

REV. DESCRIPTION DATE APPROVED

PARAMETER CELL BATTERY

Electrode Type or Alignment (i.e., Bobbin, spirally wound, etc…):

N/A

MAX Open circuit voltage:

MIN Open circuit voltage:

MAX Closed circuit1 voltage:

MIN Closed circuit1 voltage:

Ampere-Hour1 rating:

Watt-Hour1 rating:

MAX Continuous

Discharge Rate (MCDR):

MAX Weight of lithium:

Cell quantity: N/A

Series/Parallel2 configuration:

N/A

Cell type(s)3 or P/N(s): N/A Hermetically sealed (Y/N): N/A Cell Shape (Cylindrical or

Prismatic):

N/A

Describe any additional cell feature designed to prevent electrolyte leakage.

NOTES:

1For closed circuit voltage, capacity, and energy ratings, use a C/10 discharge load at 70ºF (21ºC). The value “C” is the rated ampere-hour capacity.

2Series/Parallel configurations shall be designated as xS/xP; i.e., a battery with 5 cells in series and no parallel cell strings will be designated 5S/1P. A battery with 4 cells in series and 3 parallel strings will be designated 4S/3P. A single-cell battery will be designated 1S/1P.

Multi-section batteries will be designated as xS/xP+xS/xP, i.e., a two-section battery with a single cell string of 5 cells in each section will be designated as 5S/1P+5S/1P.

3If more than one cell type will be used for this battery, provide rationale below and describe any additional safety features required as a result if any (add more lines if necessary):

Exhibit A SPRBL1-26-R-0005 Page 17 of 50

DD Form 1423-1, DI-NDTI-81307

CELL RATIONALE ADDITIONAL SAFETY FEATURES

BATTERY DIMENSIONS (inches) VOLUME GEOMETRY1 WEIGHT Height Width Depth DIA In cubic inches Cylindrical Rectangular lbs.

Other (Specify): grams

COMPONENT DESCRIPTION (Part number, materials, dimensions, weight, certifications, flammability rating, temperature range, as applicable)

Connector:

Terminals:

Enclosure:

IF Used: POTTING FILLER Material

(include MSDS if applicable):

Flammability rating (cured):

Temperature range (cured):

Controls (see S9310, 1.4.1.3):

CHARACTERISTIC DESCRIPTION

Storage Temperature

Range:

Operating Temperature Range:

Barometric Pressure Range (if applicable):

Features employed to prevent water intrusion during testing:

Shelf Life:

Functional Life (Hours): MCDR: 10% MCDR: 1% MCDR:

Intermittent operation (C/30 discharge rate, 8 hours on, 16 hours off):

Operation in extreme2 cold:

Operation in extreme2 hot:

Exhibit A SPRBL1-26-R-0005 Page 18 of 50

Use outside3 of pressure range (if applicable):

1Include an oblique, cabinet projection pictorial drawing as defined by ASME Y14.4, to include details showing all battery enclosure seams and effects of any draft angles used.

2Extreme conditions are those outside of the listed ranges.

SAFETY FEATURES BATTERY CELL

Short circuit (Internal):

Short circuit (Accidental; see S9310, 1.4.2.5):

Over-current protection: FUSE:

Slow-Blow Medium Blow Fast Blow

Positive Temperature Coefficient

(PTC)

Other (Specify):

Part Number:

Trip/Open Rating:

Where located1 in battery circuit? N/A Over-temperature (thermal) protection:

Type: P/N:

Trip/Open Rating:

Where located1 in battery circuit? N/A

Vent Mechanisms

Charge Protection (If applicable, specify how charge protection will be accomplished):

Cell/Battery Yield Pressure (See S9310, para. 1.2.2.1.12)

What design features are employed (if any) to assure that the battery will not be adversely affected by changes in barometric pressure?

What design features are employed to prevent fragmentation of the battery enclosure during testing in accordance with 4.6.3?

Interchangeability – What design features are employed (if any) to assure that the battery will not be interchangeable with commercial batteries used in consumer products?

1Include an electrical diagram of the battery using graphic symbols as defined by IEEE Std. 315 (ANSI Y32.2).

Exhibit A SPRBL1-26-R-0005 Page 19 of 50

PRODUCT SAFETY IN PRODUCT REALIZATION & MANUFACTURING:

Lessons Learned DESIGN PROCESS Contaminants in basic cell components

Electrolyte mixing process

Minimum amount of carbon

Balance in active materials

Electrode alignment

Avoiding use of tapes or sealing methods on electrode core wind

Providing strong weld adhesion of positive cell tab

Cell closure processes

Weld burrs on top-shells

Assurance for heat-shrink materials

Sealing process for battery enclosures (Watertight Integrity)

NOTES

1Process controls may include requirements applied to purchase orders for purchased materials or components.

SPECIAL CONTROLS OR PRECAUTIONS. Describe any controls or precautions that may be necessary or are recommended, if any, in the listed areas.

Fire Fighting1

Transportation1

Storage1

Use1

Disposal1

Exhibit A SPRBL1-26-R-0005 Page 20 of 50

Exposure to toxic substances1 in the event of leakage, venting, rupture explosions, or fires.

NOTES

1Include a Material Safety Data Sheet (MSDS) or Product Safety Data Sheet (PSDS), as applicable. If any of the information required above is provided in the MSDS or PSDS, cite the page and section or paragraph reference on the sheet rather than repeating the information here.

PREPARER’S SIGNATURE BLOCK:

Name: Title: Date:

Phone: E-mail:

ATTACHMENTS. Please list any attachments to this file - including pictorial drawings, electrical diagrams & MSDS/PSDS - and where applicable, include the file name in the description of the attachment.

NO. DESCRIPTION

Exhibit A SPRBL1-26-R-0005 Page 21 of 50

TOTAL ASSET VISIBILITY-CONTRACTOR (TAV-C)

DLAD 52.245-9001 Evaluation of Use of Government Furnished Property Government property to the extent, if any, itemized below is offered for use without charge in performance under the item(s) with which it is identified. The offeror shall identify in its offer which, if any, of the items under this solicitation is offered by it on the basis of the Government making available without charge any of the listed Government property, and the period of use, in months, said property is to be made available to the offeror in performance of an awarded contract.

DLAD 52.245-9001

For Evaluation Purposes Item No. Identification of Government Property Present Location

Acquisition Cost Rate

Period of Use

PP-8498/U (NSN 6130-01-495-2839) Depot $4,399.00 ea Until FAT completion

J-6769A/P (NSN 5940-01-544-3476) Depot $94.95 ea Until FAT completion

The Government property to be furnished in accordance with this clause shall be delivered by the Government within [30] days after the effective date of the award/contract at a point specified in accordance with FAR 52.247-55 “F.O.B. Point For Delivery Of Government-Furnished Property."

CONTRACT SECURITY REQUIREMENTS

Exhibit A SPRBL1-26-R-0005 Page 22 of 50

CONTRACT DATA REQUIREMENT LIST (CDRL) DD 1423-1

CDRL List

CDRL

Data Line No. DID Identification Title A001 DI-SESS- 80640E Request for Variance (RFV) A002 DI-MGMT- 81941 Obsolescence Alert Notice A003 DI-MISC- 80711A Scientific and Technical Reports – DMSMS Alert Notification B001 DI-NDTI- 80566A Test Plan – Group B Test Plan B002 DI-NDTI- 80566A Test Plan – Group C Test Plan B003 DI-NDTI- 81307A First Article Qualification Test Plan B004 DI-SAFT- 80102B SAR Plan C001 DI-NDTI- 80809B Test/Inspection Report - Group B Test Report C002 DI-NDTI- 80809B Test/Inspection Report - Group C Test Report C003 DI-NDTI- 80809B Test/Inspection Report – First Article Test Report

C004 DI-SAFT- 80102B SAR

D001 DI-SESS- 80776A Technical Requirements -Battery to charger interface

Exhibit A SPRBL1-26-R-0005 Page 23 of 50

Individual CDRLs

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item) Original Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA. 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP X TM OTHER

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A001 Request for Variance Configuration Management NSP

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-SESS-80640E Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

LT ASREQ NLT 7 DAYS b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

ASREQ

Reg

Repro

16. REMARKS: Data Item Description DI-SESS-80640E: follow instructions in this contract for departures from the configuration baseline. See further Requirements below.

Once the contractor identifies a necessary change to the configuration baseline, notify the government immediately/NLT 7 days.

Government requires 30 days to review and comment on the submission of change.

Data shall be submitted and exchanged electronically in Microsoft Office 2016 or later suite of applications (MS Word, Excel, Power Point, PDF). Attachments exceeding email system limits shall be delivered via DoD SAFE https://safe.apps.mil. Alternate formats may be allowed subject to Government review and approval.

See additional requirements on continuation below:

FCDD-ISR-HFF

ACO

PCO

QAR

AMEL-LCP-IE

15. TOTAL 5

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

Laura Cristo

Electronics Engineer

Scott Mahoney

Chief, Power & Environmental Systems Readiness Branch

Continuation:

Additional Requirements:

1. Reference Documents. The applicable issue of the documents cited herein, including their approval https://safe.apps.mil/

Exhibit A SPRBL1-26-R-0005 Page 24 of 50 dates and dates of any applicable amendments, notices, and revisions, shall be as specified in the contract.

2. Format. The RFV shall follow the format of DD Form 1694, Request for Variance (RFV)

3. Content. The RFV shall contain all the information required by DD Form 1694

4. An electronic version of DD Form 1694, Request for Variance (RFV), is available online at https://www.esd.whs.mil/dd/ https://www.esd.whs.mil/dd/

Exhibit A SPRBL1-26-R-0005 Page 25 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP X TM OTHER

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A002 Obsolescence Alert Notice Configuration Management

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-MGMT-81941 Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

LT ASREQ NLT 7 DAYS b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

16. REMARKS:

Data Item Description DI-MGMT-81941: Follow instructions in the Requirements Section as relevant to the obsolescence issue.

Once the contractor identifies an obsolescence issue, notify the government immediately/NLT 7 days. Note: Only obsolescence issues that would affect the configuration baseline need be reported.

Government requires 30 days to review and comment on the notice.

PCO

15. TOTAL 4

Laura Cristo

Exhibit A SPRBL1-26-R-0005 Page 26 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP X TM OTHER

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A003 Scientific and Technical Reports DMSMS Alert Notification NSP

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-MISC-80711A Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

LT ASREQ NLT 7 DAYS b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

16. REMARKS: Data Item Description DI-MISC-80711A: Once the contractor identifies a DMSMS change that affects CB or delivery schedule, notify the government immediately/NLT 7 days.

Government requires 30 days to review and comment on the submission of change.

PCO

AMEL-LCP-IE

15. TOTAL 5

Laura Cristo

Exhibit A SPRBL1-26-R-0005 Page 27 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

Form Approved

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP TM OTHER NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

B001 Test Plan Group B Test Plan

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-NDTI-80566A Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

DD ONE/R 30 DAC b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

A SEE ITEM 16

Government requires 30 days for review/comments/approval of all submissions.

Submit final within 30 days of receipt of Government comments, via DD-250.

Item 13. Revisions – After the test plan has been initially approved, a revised test shall be submitted for review and approval (with DD250) when procedure or design changes affect the PLTP.

Each submission shall be delivered in PDF format on email attachment and shall include the contractor’s approval signatures. Attachments exceeding email system limits shall be delivered via DoD SAFE https://safe.apps.mil. The plan shall include the following:

SEE CONTINUATION PAGE

FCDD-ISR-HFF

ACO

Laura Cristo

DD Form 1423-1, 1 Jun 90 PAGE 1 OF 2

Exhibit A SPRBL1-26-R-0005 Page 28 of 50

Continuation:

1. The delineation and allocation of tests to be performed for each production lot and the order of such tests

(this may be prescribed in applicable technical data).

2. Step-by-step test procedures for each test and the data sheets to be employed to document the results of testing.

3. Identification of required test facilities, equipment and personnel.

4. A table which cross references the paragraph number of the specification to the associated paragraph numbers of the Production Lot Test Plan.

Exhibit A SPRBL1-26-R-0005 Page 29 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP TM OTHER NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

B002 Test Plan Group C Test Plan

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-NDTI-80566A Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

DD ONE/R 180 DAC b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

Government requires 30 days for review/comments/approval of all submissions.

Submit final within 30 days of receipt of Government comments, via DD-250.

Item 13. Revisions – After the test plan has been initially approved, a revised test shall be submitted for review and approval (with DD250) when procedure or design changes affect the PLTP.

SEE CONTINUATION PAGE

FCDD-ISR-HFF

ACO

Laura Cristo

DD Form 1423-1, 1 Jun 90 PAGE 1 OF 2

Exhibit A SPRBL1-26-R-0005 Page 30 of 50

Continuation:

5. The delineation and allocation of tests to be performed for each production lot and the order of such tests

6. Step-by-step test procedures for each test and the data sheets to be employed to document the results of

7. Identification of required test facilities, equipment and personnel.

8. A table which cross references the paragraph number of the specification to the associated paragraph

Exhibit A SPRBL1-26-R-0005 Page 31 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP TM OTHER NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery

TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

B003 First Article Qualification Test Plan First Article Qualification Test Plan

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-NDTI-81307A Technical Requirements FCDD-ISR-HFF INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

DD ONE/R 30 DAC b. COPIES

SECT. B

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft Final

Government requires 30 days for review/comments/approval of all submissions.

Submit final within 30 days of receipt of Government comments, via DD-250.

Item 13. Revisions – After the test plan has been initially approved, a revised test shall be submitted for review and approval (with DD250) when procedure or design changes affect the PLTP.

SEE CONTINUATION PAGE

FCDD-ISR-HFF

ACO

Laura Cristo

DD Form 1423-1, 1 Jun 90 PAGE 1 OF 2

Exhibit A SPRBL1-26-R-0005 Page 32 of 50

Continuation:

1. The delineation and allocation of tests to be performed for each production lot and the order of such tests

2. Step-by-step test procedures for each test and the data sheets to be employed to document the results of

3. Identification of required test facilities, equipment and personnel.

4. A table which cross references the paragraph number of the specification to the associated paragraph

Exhibit A SPRBL1-26-R-0005 Page 33 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

9000 A TDP TM OTHER

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

BB-2001A/U Rechargeable Battery TBA TBD

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

B004 Safety Assessment Report (SAR) Plan SAR Plan

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE

18. ESTIMATED

TOTAL PRICE

DI-SAFT-80102C SEE BLOCK 16 CECOM Safety Office INSERT

7. DD 250 REQ 9.DIST STATEMENT

REQUIRED 10. FREQUENCY 12. DATE OF FIRST

SUBMISSION 14. DISTRIBUTION IN

DD OTIME

45 DAYS

AFTER

ORDER

b. COPIES

SECT.

8. APP CODE N/A 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION a. ADDRESSEE

Draft Final

A LEAVE BLANK

Data Item Description DI-SAFT-80102C: Delete instructions entirely and follow instructions below.

Submit SAR plan via DD-250. Government requires 30 days to review and approve/disapprove.

The plan shall be delivered as an email attachment.

Attachments exceeding email system limits shall be delivered via DoD SAFE https://safe.apps.mil. It will have the contractor’s approval signatures and shall be delivered in Adobe PDF format.

The SAR Plan will include the following:

SEE CONTINUATION SHEETS

FCDD-ISR-HFF

ACO

PCO

CECOM SAFETY

15. TOTAL 0 5 0

Laura Cristo

DD Form 1423-1, 1 Jun 90 PAGE 1 OF 2

Exhibit A SPRBL1-26-R-0005 Page 34 of 50

Safety Assessment Report (SAR) Test Plan. The contractor shall prepare a SAR Test Plan IAW the CDRL for DI-NDTI-80566A below. The SAR Test Plan shall include the following information:

(1) Cover page that includes contract number, contractor’s name, address, cage code, place of manufacture and assembly, date of submittal, signature blocks and signatures of author and approval authority and document version.

(2) Introduction and objectives.

(3) List of tests performed in tabular format, including references, length of time to perform tests, test milestone schedules.

(4) Identification of required test facilities and locations.

(5) Identification of equipment, (including serial numbers, calibration dates).

(6) Title of the test to be conducted, (the tests listed in Table 3 must be included as a minimum).

(7) Purpose of each test.

(8) Test and validation procedures for each test.

(9) Test parameters.

(10) Test requirements and test pass/fail criteria.

(11) Data sheets.

(12) The test plan shall also reference the approved FAT procedures used to perform the tests identified IAW ParagraphParagraph4.2.2 of MIL-PRF-49080D and shall also include a brief summary of the FAT procedures mentioned above.

Exhibit A SPRBL1-26-R-0005 Page 35 of 50

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated Apr 21, 2026.