B.1 Enclosure A. Draft Puchase Order.pdf
PDF 7 MB Posted
- Attached to
- M-Drive Power System
- Solicitation number
- 473749
- Issued by
-
Department of Energy Office of Science
About this file
This is a Firm Fixed Price Purchase Order (PO) issued by Brookhaven National Laboratory (BNL), a Department of Energy facility managed by Brookhaven Science Associates (BSA), LLC. PO Number BNL-0000473749 is dated December 11, 2025, and requires the fabrication and assembly of 20 units of the LT-EL-BL-PD-PDU-0101 M-Drive Power System, Revision A. The contractor must provide all personnel, labor, equipment, materials, and supplies to fabricate, assemble, and test the units, including machining, silk screen printing, functional testing, and quality verification. The PO references a Statement of Work dated December 11, 2025, and eight technical drawings (LT-EL-BL-PD-PDU-101_Rev-A through LT-EL-BL-PD-PDU-101-90_Rev-A, all dated December 8, 2025). Payment terms and total PO amount are not specified in the draft document. Deliveries must be made to Building 98, Rochester Street, Upton, NY 11973, Monday through Friday, 8:00 a.m. to 4:00 p.m. EST. The contractor must acknowledge the order within 10 days of receipt.
Quality Assurance requirements under BNL-QA-101 apply, including supplier quality system certification to ISO 9001 standards, conformance to applicable specifications and drawings, and submission of Certificates of Conformance with each shipment. The supplier is responsible for notifying BNL of any design, method, or process changes that could affect form, fit, function, reliability, safety, or interchangeability; assigning and maintaining records of serial numbers for each unit; maintaining nondestructive test reports; and retaining objective evidence and manufacturing records for a minimum of three years. Shipping must be via UPS Ground with freight charges collect. Unacceptable packing materials include vermiculite unless certified asbestos-free. Invoices must be submitted electronically in PDF format to APinvoices@bnl.gov. The technical representative is Dyon Buitenkamp (dbuitenka@bnl.gov), and the contractual representative is Jayce M Blood (631/344-2627). ESH&Q Risk Level is classified as A2 (Major).
View the file
Other files
| File | Type | Posted |
|---|---|---|
| B.1 RFQ.pdf | ||
| B.1 Enclosure E. Form W9.pdf | ||
| B.1 Enclosure F. Form W-8.pdf | ||
| B.1 Enclosure B. AMS-Form-050.pdf | ||
| B.1 Enclosure C. Quotation Price Sheet.docx | DOCX document | |
| B.1 Enclosure D. Vendor ACH Authorization Form.pdf |
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Text version
1- 1 LT-EL-BL-PD-PDU-0101_REV-A EA20.000
Schedule Total
QA Paragraph(S): 3.1.4, 4.16, 4.39, 4.21, 4.30, 4.19
ESH&Q Risk Level: A2 - Major
Item Total
This is a Firm Fixed Price Purchase Order (PO). The said sum shall constitute full compensation for all services/items furnished hereunder. The Total PO Amount listed shall not be exceeded without a signed modification/change order.
ACCEPTANCE: Please acknowledge the order as written within (10) days from receipt of this order to BSA's Contractual Representative below.
INSPECTION, ACCEPTANCE AND PAYMENT: In addition to the terms and conditions set forth in the clauses ""Inspection and Acceptance,"" and ""No Waiver"" in the BSA's General Terms and Conditions, the following provisions shall also apply to this order:
A) Within thirty (30) days (or as otherwise stated in the order) of the receipt of the goods by the Buyer, the Buyer shall conduct such tests as it deems advisable to determine whether the goods fully comply with the drawings and/or specifications.
B) Acceptance shall occur when the goods successfully pass final inspection by the Buyer.
C) Payment will be made by the Buyer to the Seller upon acceptance of the goods and receipt by the Buyer of a properly-executed invoice. After acceptance, cash (payment) terms, as shown on the order, will apply.
D) If the goods are rejected for failure to conform to the technical requirements of the order, or for damage in transit or otherwise, the provisions of paragraph c) of this clause will apply to the new delivery of replacement goods.
E) The date of the checks issued in payment shall be considered to be the date payment is made.
Any and all product recall alerts, product bulletins, or safety alerts should be communicated by email directly to ProductRecallAlert@BNL.gov. Provide the Purchase Order Number(s) and names of purchasers with notification to assist BNL in locating and identifying the subject material.
Reference is made to the Brookhaven National Laboratory Supplier Quality Assurance requirements, BNL-QA-101, which is incorporated herein and made a part of the purchase order. In addition to all the General Provisions, the Supplier agrees all material delivered against this purchase order will conform to the Quality Assurance paragraphs indicated in the line description(s).
Seller shall ship via UPS Ground with freight charges collect and in the account of Brookhaven
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 1
Payment Terms Freight Terms Ship Via
Contractual Representative Phone Currency
JAYCE M BLOOD 631/344-2627 USD
Brookhaven National Laboratory Brookhaven National Laboratory Upton, NY 11973-5000
DRAFT
Tax Exempt? Y Tax Exempt NYS216880 Replenishment Option: Standard
Line-Sch Item/Description Mfg ID Quantity UOM PO Price Extended Amt Due Date
Bill To: Brookhaven National Lab Fiscal Division Building 400-D PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
DRAFT
National Laboratory, Account No. [provided upon award].
DO NOT INSURE THE SHIPMENT OR DECLARE VALUE!
- or -
Incoterm applicable to this purchase order: [if applicable]
Deliveries will be accepted Monday through Friday from 8 am to 4 pm.
Goods must be shipped in standard containers and clearly labeled. For further shipping instructions, please go to the following link: https://www.bnl.gov/shipping/
If a shipment is heavier than 3,000 lbs, longer than 8 feet in any direction, or has a high center of gravity, it will require rigging upon receipt and the shipper shall provide a minimum of 3 days' advance notice of delivery to BNL's Receiving department via email to WarehouseOperations@bnl.gov.
The shipper must obtain acknowledgement from BNL that delivery notification was received. Failure to contact BNL will result in delays during delivery and any resulting demurrage will be at the shipper's expense.
Electronic invoice submittal is preferred by BSA. Invoices shall be submitted in PDF format, via e-mail, to apinvoices@bnl.gov. In addition, the supplier shall indicate the final invoice by clearly marking such invoices as "Final".
The provisions of Brookhaven Science Associates, LLC General Terms and Conditions for Non-Commercial Items, Rev. 23.0 (May 2025) are incorporated herein and made a part hereof.
Technical Representative:
Dyon Buitenkamp is BSA's technical representative hereunder. He is responsible for administering the technical requirements herein.
Contractual Representative:
Jayce Blood (631) 344-2627 is BSA's contractual representative hereunder. Any change or modification to the terms and conditions hereunder require the written approval of the Procurement and Property Management Division Manager, or designee.
Attachment(s):
1. Statement of Work, dated December 11, 2025
2. Drawing, LT-EL-BL-PD-PDU-101_Rev-A, dated December 8, 2025
3. Drawing, LT-EL-BL-PD-PDU-101-04_Rev-A, dated December 8, 2025
4. Drawing, LT-EL-BL-PD-PDU-101-05_Rev-A, dated December 8, 2025
5. Drawing, LT-EL-BL-PD-PDU-101-07_Rev-A, dated December 8, 2025
6. Drawing, LT-EL-BL-PD-PDU-101-08_Rev-A, dated December 8, 2025
7. Drawing, LT-EL-BL-PD-PDU-101-09_Rev-A, dated December 8, 2025
8. Drawing, LT-EL-BL-PD-PDU-101-90_Rev-A, dated December 8, 2025
Total PO Amount
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 2
Payment Terms Freight Terms Ship Via
Contractual Representative Phone Currency
JAYCE M BLOOD 631/344-2627 USD
Brookhaven National Laboratory Brookhaven National Laboratory Upton, NY 11973-5000
DRAFT
Tax Exempt? Y Tax Exempt NYS216880 Replenishment Option: Standard
Line-Sch Item/Description Mfg ID Quantity UOM PO Price Extended Amt Due Date
Bill To: Brookhaven National Lab Fiscal Division Building 400-D PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
SPECIAL INSTRUCTIONS:
-This Purchase Order does not bind or purport to bind the U.S. Government or the DOE.
-Prices are firm unless otherwise indicated.
-The total Purchase Order dollar amount listed herein shall not be exceeded without a signed change order known as a modification to the Purchase Order. This modification must be issued by a Brookhaven National Lab Procurement Individual.
-Purchase Order Number must appear on all correspondence, invoices, shipping papers and packages.
-Invoices sent anywhere other than to the Fiscal Division, Bldg. 400-D, or to the email APinvoices@bnl.gov, are not deemed to be officially received for payment term purposes.
-Address all correspondence concerning this Purchase Order to the above named person.
DELIVERY LOCATION AND HOURS:
Deliveries to Brookhaven National Laboratory (BNL) are accepted between the hours of 8:00 am–12:00 pm or 1:00-4:00 pm EST, Monday through Friday. Unless otherwise noted on the Purchase Order, all deliveries to Brookhaven National Laboratory (BNL) shall be made to building 98 or to the satellite stockrooms in buildings 452, 510, 729, 740 or 918.
ADVANCE NOTIFICATION OF DELIVERY:
If a shipment is heavier than 3,000 lbs., longer than 8 feet in any direction, or has a high center of gravity, it will require rigging upon receipt and the shipper shall provide a minimum of 3 days advance notice of delivery to BNL's Receiving department via email to WarehouseOperations@bnl.gov. The shipper must obtain acknowledgement from BNL that delivery notification was received.
Failure to contact BNL will result in delays during delivery and any resulting demurrage will beat the shipper's expense.
UNACCEPTABLE PACKING MATERIAL:
Do not use vermiculite as a packaging material inside any shipments to BNL unless required by shipping regulation.
All shipments containing vermiculite must be accompanied by document stating that the vermiculite used is certified asbestos free. This documentation must be affixed to the outside of the package.
A. Vermiculite used as a packaging material in shipments must be determined to be free of asbestos (<1% chrysolite, amosite, crocidolite, tremolite, anthophyllite, and actinolite).
B. Vermiculite is defined in this specification means the hydrous, silicate mineral classified as a Phyllosilicate that has been expanded by heating.
For further shipping instructions, please go to the following link:
https://www.bnl.gov/shipping/
Authorized by:
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 3
Payment Terms Freight Terms Ship Via
Contractual Representative Phone Currency
JAYCE M BLOOD 631/344-2627 USD
Brookhaven National Laboratory
Upton, NY 11973-5000
DRAFT
Tax Exempt? Y Tax Exempt NYS216880 Replenishment Option: Standard
Line-Sch Item/Description Mfg ID Quantity UOM PO Price Extended Amt Due Date
Bill To: Brookhaven National Lab Fiscal Division Building 400-D PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
BROOKHAVEN NATIONAL LABORATORY
SUPPLIER QUALITY ASSURANCE REQUIREMENTS
BNL-QA-101
3.0 GENERAL REQUIREMENTS Unless otherwise specified in the procurement documentation, the following General
Requirements apply:
3.1.1 A quality system certified/registered to the ISO 9001 standard: (Latest revision as of the date of issuing the procurement documentation).
3.1.2 A quality system that meets the requirements of the ISO 9001 standard: "Quality Management Systems -
Requirements" (Latest revision as of the date of issuing the procurement documentation).
3.1.3 Conformance to Supplier's/Manufacturer's quality program or system.
3.1.4 Other: Refer to procurement documentation (PO, Statement of Work [SOW], specifications, drawings) for quality requirements.
3.2 Assessment by Buyer: The Supplier's Quality system is subject to assessments by the Buyer's Representative(s) for conformance with the requirements of the PO. Supplier or Distributor shall allow BSA representatives, BSA customers, and regulatory agencies right of entry into Supplier's facitities to determine and verify product, processes, records, personnel, material, procedures, and systems.
3.3 Change Approval: No change(s) shall be made to any Buyer requirements (e.g. part number, model number, etc.)
without the prior written approval of Buyer.
3.4 Responsibility for Subcontractors: It is the responsibility of the Supplier to impose applicable requirements from this document upon their subcontractors. Additionally, the Buyer reserves the right to disapprove, in writing, any subcontractor.
3.5 Responsibility for Conformance: The Supplier is responsible to provide items that conform to the requirements of the PO regardless of any assessments, surveillances, inspections and/or tests by the Buyer or its representatives at either the Supplier's or the Buyer's facility. The Buyer reserves the right to request failure analysis and corrective action for non-conforming articles or items submitted or supplied to the Buyer. The Supplier is responsible for notifying the Buyer of any recalls or alerts associated with this PO.
3.6 Protection of Material and Equipment: The Supplier shall employ procedures that assure adequate protection of material and equipment during shipment and while in storage. Such protection shall include special environmental packaging, as necessary. All items shipped (originally packaged or repackaged) to BNL or other locations cited in the PO or contract, shall comply with the requirements for preservation, packaging and marking as stated in the latest revision of ASTM Standard D 3951 Standard Practice for Commercial Packaging.
3.7 Measuring and Test Equipment (M&TE) Calibration: The Supplier shall calibrate any M&TE used in the fulfillment of the PO requirements against certified standards that are traceable to the National Institute of Standards and Technology (NIST), or some other recognized national or international standard, or physical constant. The Supplier shall notify the Buyer of any condition found during the calibration, servicing or repair of measuring and test equipment that can affect the end item requirements.
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 4
Payment Terms Freight Terms Ship Via
Upton, NY 11973-5000
DRAFT
PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
3.8 Suspect Counterfeit Parts: The supplier shall verify the procurement source and associated certifying paperwork. Appropriate incoming inspection test methods shall be used to detect potential counterfeit parts and materials. The supplier shall flow this requirement down to all sub-tier suppliers to prevent the inadvertent use of counterfeit parts and materials. Distributors shall not modify, rework or repair material shipped on this order. For more information refer to the following Department of Energy website:
https://www.energy.gov/ehss/corporate-reporting-analysis/databases/suspectcounterfeit-and-defective-items.
3.9 Electrostatic Discharge Control: Items that are susceptible/ sensitive to electrostatic discharge (ESDS) shall be handled and packaged to protect them from damage. Items and/or packages shall be labeled to indicate the susceptibility to electrostatic discharge.
3.10 Electrical, Fire Protection, or Scaffolding Equipment, Material, and Systems: All electrical, fire protection or scaffolding equipment, material, and systems delivered to BNL shall be certified, listed, or labeled by a Nationally Recognized Testing Laboratory (NRTL). The CE mark is NOT a recognized NRTL certification mark. (For a listing of OSHA-recognized NRTLs, refer to http://www.osha.gov/) For electrical, fire protection, or scaffolding equipment, material, and systems which no NRTL accepts, certifies, lists, labels, or otherwise determined to be safe, the Supplier shall determine the equipment to be safe for its intended use. The determination must be made on the basis of test data. The determination and test data documents shall be made available to BSA prior to or upon delivery for review and acceptance by the applicable BSA Authority Having Jurisdiction (AHJ). In accordance with 29 CFR 1910.147(c)(2)(iii) whenever new machines or equipment are provided with energy isolating devices, those devices shall be designed to accept a lockout device.
3.11 Hoisting and Rigging Equipment: All hoisting and rigging equipment used at BNL shall meet the requirements of the latest applicable OSHA Regulations and ASME B30 Series standards for design, construction, markings, and proof load testing.
3.12 Deleted
3.13 Powered Machine Shop Equipment: All Powered Machine Shop equipment (e.g., Lathe) delivered to BNL shall meet the requirements of the latest applicable OSHA 1910 Regulations (e.g., Part Subpart O). Equipment purchased must include an integrated NFPA 79 compliant emergency stop and anti-restart device.
3.14 Vehicle-Mounted Elevating and Rotating Aerial Devices All vehicle-mounted and rotating aerial devices equipment used at BNL shall meet the requirements of ANSI A92.2.
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 5
Payment Terms Freight Terms Ship Via
Upton, NY 11973-5000
DRAFT
PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
3.15 Self-propelled Elevating Work Platform Equipment All self-propelled elevating work platform equipment (e.g., scissor lift) used at BNL shall meet the requirements of ANSI A92.6.
3.16 Manually Propelled Elevating Aerial Platform Equipment All manually propelled elevating aerial platform equipment used at BNL shall meet the requirements of ANSI 92.3.
3.17 Boom Supported Elevating Work Platform Equipment All boom supported elevating work platform equipment used at BNL shall meet the requirements of ANSI
3.18 Powered Industrial Trucks and Attachments: Powered industrial trucks (e.g. forklifts, hi-lows) shall meet the requirements of the ANSI/ITSDF B56 series for design, construction, markings, and test loading. Industrial truck attachments shall be approved by the truck manufacturer and supplied with an attachment data plate indicating the new truck capacities.
3.19 Used Industrial Equipment: For used industrial equipment (e.g. scissor lifts, fork lifts, etc.), A
Certificate of conformance as defined in clause 4.16, must be provided as objective evidence and must additionally state that all maintenance and manufacturing alerts have been screened and all required repairs and improvements have been completed. The supplier shall provide records of the last year of maintenance.
3.20 Global Harmonized System Compliance: The supplier of chemicals shall deliver the chemical in full compliance with the Department of Labor, Occupational Safety & Health Administration (OSHA)'s Globally Harmonized System (GHS) Hazard Communication Standard (29CFR1910.1200), available at:
https://www.osha.gov/dsg/hazcom/HCSFinalRegTxt.html. All hazardous chemicals delivered to BNL shall be accompanied by an GHS Safety Data Sheets (SDS) with the format and content specified in 29CFR1910.1200. For information on the GHS SDS see OSHA Brief- Hazard Communication Standard: Safety Data Sheets Publication 3514 available at: https://www.osha.gov/Publications/OSHA3514.pdf. All hazardous chemicals delivered to BNL after 12/01/2015 shall have a label with the elements specified in 29CFR1910.1200 [product identifier; pictograms;
signal words; hazard statement(s); precautionary statement(s); and manufacturer, importer, or distributor's name, address, and telephone number]. For information on the GHS label, see OSHA Brief- Hazard Communication Standard: Labels and Pictograms Publication 3636 available at: https://www.osha.gov/Publications/OSHA3636.pdf
3.21 Age/Shelf Life and Storage Control:The Supplier shall have an effective storage and age control system for items where acceptability is limited by the age or manner of storage of the item. The system must include a method of identifying the expiration date on the containers in which material is delivered to the Buyer.
Special handling conditions shall be recorded on certifications and shipping documents covering the material delivered to the Buyer. At the time of receipt, the material shall not have less than three-quarters of its shelf life remaining, without prior written approval from the Buyer for each shipment.
3.22 Product Recalls/Product Bulletins/Safety Alerts: Any and all product recall alerts, product bulletins, or safety alerts should be communicated by email directly to ProductRecallAlert@BNL.gov. Provide the Purchase Order Number(s) and names of purchasers with notification to assist BNL in locating and identifying the subject material.
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 6
Payment Terms Freight Terms Ship Via
Upton, NY 11973-5000
DRAFT
PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
4.0 SPECIAL REQUIREMENTS: The following Special Requirements are applicable to this Purchase Order:
4.16 QA Program or Manual: Certificate of Conformance (C of C): With each shipment, per the procurement documentation, the Supplier shall submit a certificate of conformance. In case of drop shipment, a copy of the certificate shall be submitted to the Buyer at the time of shipment. The certificate shall include the title of and be signed by an authorized representative of the company, and shall constitute a representation by the Supplier that:
A. Materials used are those which have been specified by the Buyer, and that the items delivered were produced from materials for which the Supplier has on file, reports of chemical or physical analysis, or any other equivalent evidence of conformance of such items to applicable specifications;
B. Processes used in the fabrication of items delivered were in compliance with applicable specifications forming a part of the purchase order/contract, or Buyer approved procedures or specifications;
C. The items as delivered comply with all applicable drawings, specifications, deviations/waivers and other requirements of the procurement documentation.; and D. When specified, cleaning and cleanliness requirements have been completely satisfied. The C of C shall reference the Supplier's applicable cleaning procedures.
4.19 Notification of Change to Design, Methods, or Processes: The Supplier shall immediately notify the Buyer of any significant changes (those that may affect form, fit, function, reliability, safety, or interchangeability) in product design, fabrication methods, material or processing from those used by the Supplier at time of Supplier's quotation or offer to the Buyer, which resulted in the purchase order.
4.21 Serial Numbers: The Supplier shall assign / mark a separate and distinct serial number to each end-item in accordance with the procurement documentation. A record of the serial number, for each part number, shall be maintained by the Supplier.
4.30 Nondestructive Test Reports: All nondestructive testing shall be conducted in compliance with the Supplier's special process procedures that satisfy the applicable provisions of the design specifications, or other procurement documentation requirements. Personnel and equipment utilized in performance of such tests shall be qualified for the type of test performed. The Supplier shall furnish with, or prior to, each shipment reports of such nondestructive examination of material or items furnished. These reports shall be identifiable to the respective item or material including the specific section, joints or views of the item furnished. These reports shall contain the signature and title of an authorized Supplier representative. When items are serialized, the serial numbers shall appear on the reports.
4.39 Records : The Supplier must retain objective evidence, including records, of the inspections and tests performed in the course of manufacturing, testing, inspecting, preserving, packaging, and preparation for shipment of procured items. These records must be made available to the Buyers representative for review upon request. These records must be maintained for a minimum of three (3) years, unless otherwise specified in the procurement documentation, after the completion of the PO/contract.
Purchase Order OPEN Dispatch via E-Mail Purchase Order Date Revision Page
BNL-0000473749 7
Payment Terms Freight Terms Ship Via
Upton, NY 11973-5000
DRAFT
PO Box 5000 Upton, NY 11973-5000 APinvoices@bnl.gov
Ship To: Brookhaven National Lab Ref PO#: 0000473749 Receiving: Bldg 98 Rochester St Upton, NY 11973
Brookhaven Science Associates (BSA), LLC is placing this Purchase Order under its Prime Contract with the U.S. Department of Energy and is pursuant to the General and/or Supplemental terms and conditions which can be viewed via the internet at: https://www.bnl.gov/ppm/terms-and-conditions.php Should contractor have any questions and/or not have access to these terms and conditions, contact the contractual representative immediately.
Date: 12/11/25
Brookhaven Science Associates, LLC Building 741 P.O. Box 5000 Upton, NY 11973-5000 Phone 631.344.5092 Email: dbuitenka@bnl.gov managed by Brookhaven Science Associates for the U.S. Department of Energy
Statement of Work Title: LT-EL-BL-PD-PDU-0101 M-Drive Power System
Overview: Fabrication and Assembly of LT-EL-BL-PD-PDU-0101 M-Drive Power System Rev A
Scope of Work: The Contractor shall provide all personnel, labor, equipment and supplies to fabricate, assemble and test 20pcs LT-EL-BL-PD-PDU-0101 M-Drive Power System Rev A in accordance with the specifications included herein.
• BNL NSLS-II – supplies the documentation for assembly of 20 units (the documentation is in the zip files attached)
• The vendor will provide all personnel, labor, equipment, materials and supplies to fabricate, assemble and test these units. This includes the following:
o Machining and silk screen printing of surfaces as required.
o Functional testing and quality verification.
o Procurement of all required materials and equipment per specifications.
Applicable Documents:
Document Description .zip file LT-EL-BL-PD-PDU-0101 M-Drive Power System Rev A
Project Task(s):
Task No.
Description Due Date
1 Assemble and submit completed unit assembly
Signature: _______Dyon Buitenkamp_______
McMaster-Carr Nut, #8-32 x 1/4" Wide x 3/32" High, 18-8 Stainless Steel90730A009 (or equivalent)460
McMaster-Carr Nut, #6-32, Hex, 1/4" W x 3/32" H, 18-8 Stainless Steel91834A103 (or equivalent)459
McMaster-Carr Nut, Keps, #6-32 Hex, 5/16" W x 9/64" H, Zinc-Plated Steel90675A007 (or equivalent)158
McMaster-Carr Nut, Keps, #M3 x 0.5mm, Hex, 5.5mm W x 3.3mm H, Black Oxide 18-8 Stainless Steel90923A231 (or equivalent)257
McMaster-Carr Washer, #8, Lock, 0.174" ID x 0.293" OD x 0.040" thk, 18-8 Stainless Steel92146A009 (or equivalent)456
McMaster-Carr Washer, #8, Flat, 0.209" ID x 0.620" OD x 0.017"-0.023" thk, 18-8 Stainless Steel92503A190 (or equivalent)1055
McMaster-Carr Washer, #8, Flat, 0.172" ID x 0.375" OD x 0.025"-0.040" thk, 18-8 Stainless Steel92141A009 (or equivalent)454
McMaster-Carr Washer, #6, Flat, 0.156" ID x 0.312" OD x 0.025"-0.040" thk, 18-8 Stainless Steel 92141A008 (or equivalent)453
McMaster-Carr Washer, #6, Lock, 0.148" ID x 0.25" OD x 0.031" thk, 18-8 Stainless Steel 92146A540 (or equivalent)452
McMaster-Carr Washer, #M3, Flat, 3.2mm ID x 6.0mm OD x 0.4-0.6mm thk, 18-8 Stainless Steel98689A112 (or equivalent)251
McMaster-Carr Screw, #8-32 x 1.375" lg, Pan Head Phillips, Black Oxide, 18-8 Stainless Steel92224A165 (or equivalent)448
McMaster-Carr Screw, #8-32 x 3/8" lg, Pan Head, Phillips, 18-8 Stainless Steel 91772A192 (or equivalent)1047
McMaster-Carr Screw, #6-32 x 3/4" lg, Flat Head Undercut 82 Deg, Phillips, 18-8 Stainless Steel91771A151 (or equivalent)446
McMaster-Carr Screw, #6-32 x 1/2" lg, Pan Head, Phillips, 18-8 Stainless Steel91772A148 (or equivalent)445
McMaster-Carr Screw, #M3 x 0.5 x 10mm lg, Pan Head, Phillips,18-8 Stainless Steel, Black-Oxide95836A209 (or equivalent)244
Wago Communication Module2789-9052141
Wago Power Supply, 24 VDC output voltage, 20 A output current2787-2147140
Phoenix Contact Holder, Caparoc Fix1812286239
Phoenix Contact Module, Caparoc, Feed In with Modbus/TPC Interface1687559138
Phoenix Contact Potential Distributor 0V, Caparoc1110987436
Phoenix Contact Circuit Breaker, Caparoc, E4, 12-24DC/1-10A1115658335
Phoenix Contact Circuit Breaker, Caparoc, E1, 12-24DC/1-10A1115649133
Phoenix Contact Busbar, Caparoc, CR81115672132
Phoenix Contact Busbar, Caparoc, CR, Ext 4110991231
Phoenix Contact End Cover3030514129
Phoenix Contact Terminal Block, Protective Conductor, PT 2, 5-Quattro-PE3209594428
PHOENIX CONTACT TERMINAL BLOCK, END CLAMP0800886726
Phoenix Contact Ethernet Switch, Unmanned1085255125
Amphenol Connector, BNC Bulkhead RecptacleRT07103SNH031224
L-Com Connector, Cat6 RJ45 Coupler Shielded, Panel MountECF504-SC61323
Shurter Power Entry Module With Line Filter3-109-572121
Dialight LED Panel Mount, 1/2" Flat Green 120V 5mA656-1205-304F120
Dialight LED Panel Mount, 1/2" Flat Green 24V 20mA656-1204-304F119
McMaster-Carr Din Rail, 35mm ht x 7.5 mm dp8961K15 (or equivalent) cut-to-16.00118
Delta Fan, Tubeaxial 24VDC Square-80mm, 2 Wire LeadsAFB0824H114
QUALTEK FAN FILTER ASSEMBLY, PLASTIC, 80mm, 30PPI09325-F-30113
Hammond Chassis, Mounting Bracketp/o_RMCS190713BK1_mounting-bracket212
Hammond Chassis, Screw, Phillips, 10-24 x 5/8" Longp/o_RMCS190713BK1_screw-10-24811
Hammond Chassis, Screw, Phiilips Flat Head, 6-32 x .375 Longp/o_RMCS190713BK1_screw-6-321610
Hammond Chassis, Cover, Top/Bottomp/o_RMCS190713BK1_top-bottom-cover29
Hammond Chassis, Mounting Channel Assemblyp/o_RMCS190713BK1_mounting-channel48
WIRE DUCTLT-EL-BL-PD-PDU-0101-0926
PANEL, COMPONENT MOUNTINGLT-EL-BL-PD-PDU-0101-0815
SIDE PANEL, LEFT AND RIGHTLT-EL-BL-PD-PDU-0101-0723
PANEL, REARLT-EL-BL-PD-PDU-0101-0512
PANEL, FRONTLT-EL-BL-PD-PDU-0101-0411
PARTS LIST
NOTESVENDOR/MFGMATERIALDESCRIPTIONPART NUMBERQTYITEM
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
DSSI, M-DRIVE POWER SYSTEM
LT-EL-BL-PD-PDU-0101 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 2
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
ccardone
D
WBS#
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES
DIMENSIONS IN BRACKETS [xx.xx] (WHERE PRESENT)
ARE MILLIMETERS AND ARE FOR REFERENCE ONLY
INTERPRET DRAWING AS PER ASME Y14.5-1994 OR Y32.2-1975
DIMENSIONAL TOLERANCES
X. ` 0.060
.X ` 0.030
.XX ` 0.015
.XXX ` 0.005
ANGULAR TOLERANCE
` .5~
FINISH
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
PROJECT:
ESH&Q
RISK LEVEL
ES&H APPROVAL
NEXT ASSY:
QA APPROVAL
ASSEMBLY DRAWING
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee 12/08/2025
N. Magliulo
12/08/2025
A-2
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER
A INITIAL RELEASE 12/3/2025 ccardone SO DB
A B C D
LT-EL-BL-PD-PDU-0101 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
2 2
D
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Hammond Chassis, Panel, Frontp/o_RMCS190713BK1_front-rear-panel11
PARTS LIST
NOTESVENDOR/MFGMATERIALDESCRIPTIONPART NUMBERQTYITEM
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
PANEL, FRONT
LT-EL-BL-PD-PDU-0101-04 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 1
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
ccardone
D
WBS#
.XX ` 0.015
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
ES&H APPROVAL
NEXT ASSY:
QA APPROVAL
MODIFICATION DRAWING,
DSSI, M-DRIVE POWER SYSTEM
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee 12/08/2025
N. Magliulo
AC POWER +24VDC
REV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER
A INITIAL RELEASE 12/3/2025 ccardone SO DB
13.65 1.11
0.452X
12.79
5.942X
2.8152X
2.8152X
0.289X
0.289X
2.268 EQ SP @ 0.282 =
2.268 EQ SP @ 0.282 =
n0.1564X THRU n0.17781X THRU
(6.98)
(16.72)
(0.50)
1.622X
0.156 TEXT HEIGHT
SEE NOTE 6
0.39 TEXT HEIGHT
SEE NOTE 6
NOTES: (UNLESS OTHERWISE SPECIFIED)
1. ALL DIMENSIONS ARE IN INCHES.
2. MATERIAL: SEE PARTS LIST
3. FINISH: ALL SURFACES MUST BE THOROUGHLY CLEANED (REFERENCE SHERWIN WILLIAMS CC-T1).
4. REMOVE ALL BURRS AND SHARP EDGES.
5. ITEM IDENTIFICATION: RUBBER STAMP, PART NUMBER & APPLICABLE REVISION NUMBER / LETTER IN APPROX
LOCATION SHOWN USING INDELIBLE INK 1/8" HIGH CHARACTERS, FARSIDE.
6. SILKSCREEN FRONT PANEL USING ARIAL CHARACTERS WHITE INDELIBLE INK APPROXIMATELY AS SHOWN.
SEE NOTE 5 n0.5002X THRU
2.21
1.00
DETAIL A
TYP 13X
SCALE 2 : 1
DETAIL B
TYP 12X
SCALE 2 : 1
Hammond Chassis, Panel, Rearp/o_RMCS190713BK1_front-rear-panel11
PARTS LIST
NOTESVENDOR/MFGMATERIALDESCRIPTIONPART NUMBERQTYITEM
A
B
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
PANEL, REAR
LT-EL-BL-PD-PDU-0101-05 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 1
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
ccardone
D
WBS#
.XX ` 0.015
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
ES&H APPROVAL
NEXT ASSY:
QA APPROVAL
MODIFICATION DRAWING,
DSSI, M-DRIVE POWER SYSTEM
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee 12/08/2025
N. Magliulo
UPLINK ETH1 ETH2 ETH3 ETH4 ETH5 ETH6 ETH7 ETH8 ETH9 ETH10 ETH11 ETH12
PWR1
24 VDC / 10A (max)
PWR3
24 VDC / 10A (max)
PWR5
24 VDC / 10A (max)
PWR7
24 VDC / 10A (max)
PWR9
24 VDC / 10A (max)
PWR11
24 VDC / 10A (max)
PWR2
24 VDC / 10A (max)
PWR4
24 VDC / 10A (max)
PWR6
24 VDC / 10A (max)
PWR8
24 VDC / 10A (max)
PWR10
24 VDC / 10A (max)
PWR12
24 VDC / 10A (max)
100-200 VAC 5.9-2.2 A 50-60 Hz
CB 10A 250VAC
POWER OUTPUT 24VDC / 20A (max)
UPLINK ETH1 ETH2 ETH3 ETH4 ETH5 ETH6 ETH7 ETH8 ETH9 ETH10 ETH11 ETH12
PWR1
24 VDC / 10A (max)
PWR3
24 VDC / 10A (max)
PWR5
24 VDC / 10A (max)
PWR7
24 VDC / 10A (max)
PWR9
24 VDC / 10A (max)
PWR11
24 VDC / 10A (max)
PWR2
24 VDC / 10A (max)
PWR4
24 VDC / 10A (max)
PWR6
24 VDC / 10A (max)
PWR8
24 VDC / 10A (max)
PWR10
24 VDC / 10A (max)
PWR12
24 VDC / 10A (max)
100-200 VAC 5.9-2.2 A 50-60 Hz
CB 10A 250VAC
POWER OUTPUT 24VDC / 20A (max)
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER
A INTIAL RELEASE 12/3/2025 ccardone SO DB
0.72 2.598
1.64
1.10 2.8192X
3.1292X
1.0713X
1.142
0.121
0.900
0.338
0.675
(16.72)
(0.50)
(6.98)
2.8192X
4.13
5.41 0.9511X
(ETH1-ETH12)
0.591
1.181
2.3230.138
R0.1184X n0.1342X THRU
5.902X
7.792X
9.682X
11.572X
13.462X
15.362X
3.546X
5.196X n0.697
0.654
SILKSCREEN DETAIL
SEE NOTE 6
2X
4-40 UNC-2B THRU
3. FINISH: ALL SURFACES MUST BE THOROUGHLY CLEANED (REFERENCE SHERWIN WILLIAMS CC-T1).
4. REMOVE ALL BURRS AND SHARP EDGES.
5. ITEM IDENTIFICATION: RUBBER STAMP, PART NUMBER & APPLICABLE REVISION NUMBER / LETTER IN APPROX
LOCATION SHOWN USING INDELIBLE INK 1/8" HIGH CHARACTERS, FARSIDE.
6. SILKSCREEN PANEL USING ARIAL CHARACTERS WHITE INDELIBLE INK APPROXIMATELY AS SHOWN.
0.289X
0.299X
2.258 EQ SP @ 0.282 =
2.258 EQ SP @ 0.282 =
0.156 TEXT HEIGHT
0.156 TEXT HEIGHT
0.156 TEXT HEIGHT
0.156 TEXT HEIGHT
0.125 TEXT HEIGHT
SEE NOTE 5
n0.17785X
0.61
0.68
0.18
1.20
0.20
Hammond Chassis, Sidep/o_RMCS190713BK1_side11
PARTS LIST
NOTESVENDOR/MFGMATERIALDESCRIPTIONPART NUMBERQTYITEM
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
SIDE PANEL, LEFT AND RIGHT
LT-EL-BL-PD-PDU-0101-07 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 1
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
ccardone
D
WBS#
.XX ` 0.015
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
ES&H APPROVAL
NEXT ASSY:
QA APPROVAL
MODIFICATION DRAWING,
DSSI, M-DRIVE POWER SYSTEM
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee 12/08/2025
N. Magliulo
A INITIAL RELEASE 12/3/2025 ccardone SO DB
2.00 9.000
0.2802X n0.1602X THRU
(13.00)
(6.98)
(0.13)
SEE NOTE 5
3. FINISH: ALL SURFACES MUST BE THOROUGHLY CLEANED (REFERENCE SHERWIN WILLIAMS CC-T1).
4. REMOVE ALL BURRS AND SHARP EDGES.
5. ITEM IDENTIFICATION: RUBBER STAMP, PART NUMBER & APPLICABLE REVISION NUMBER / LETTER IN APPROX
LOCATION SHOWN USING INDELIBLE INK 1/8" HIGH CHARACTERS, FARSIDE.
PennEngineering® PEM Self-Clinching Studs FH,FHS,FHA - InchFHS-632-813
PennEngineering® PEM Self-Clinching Nuts S,SS,CLS,CLSS - InchCLS-832-2102
Hammond Chassis, Panel Assemblyp/o_RMP1913_panel-assy11
PARTS LIST
NOTESVENDOR/MFGMATERIALDESCRIPTIONPART NUMBERQTYITEM
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
PANEL, COMPONENT MOUNTING
LT-EL-BL-PD-PDU-0101-08 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 1
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
ccardone
D
WBS#
.XX ` 0.015
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
ES&H APPROVAL
NEXT ASSY:
QA APPROVAL
MODIFICATION DRAWING,
DSSI, M-DRIVE POWER SYSTEM
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee 12/08/2025
N. Magliulo
A INITIAL RELEASE 12/3/2025 ccardone SO DB
1.47 3.94
1.08
3.63
7.86
3. FINISH: ALL SURFACES MUST BE THOROUGHLY CLEANED (REFERENCE SHERWIN WILLIAMS CC-T1).
4. REMOVE ALL BURRS AND SHARP EDGES.
5. ITEM IDENTIFICATION: RUBBER STAMP, PART NUMBER & APPLICABLE REVISION NUMBER / LETTER IN APPROX
LOCATION SHOWN USING INDELIBLE INK 1/8" HIGH CHARACTERS, FARSIDE.
SEE NOTE 5
(16.72)
(11.00)
7.60
16.00
INSTALL FROM
FARSIDE
9.84
1.93 3.92
8.82
12.74
(0.50)
INSTALL FROM
FARSIDE
A B C D
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.
WIRE DUCT
LT-EL-BL-PD-PDU-0101-09 A
SHEET SIZE DRAWING/PART NUMBER REVISION
SHEET OF
1 1
DRAWN BY
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
C.Cardone
D
WBS#
.XX ` 0.015
` 1.0~
THIRD ANGLE
PROJECTION
BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX
12/3/2025
BROOKHAVEN NATIONAL LABORATORY
BROOKHAVEN SCIENCE ASSOCIATES
UPTON, NEW YORK 11973
E M e c h
E n g
L
T E
L B
L P
D P
D U
L
T E
L B
L P
D P
D U i d w
Exploring Life's Mysteries, Protecting its Future
SCALE:
SEE DWG VIEW
MATERIAL MASS
0.0 kg
ES&H APPROVAL
NEXT ASSY:
Q.A. APPROVAL
MODIFICATION DRAWING
DSSI, M-DRIVE POWER SYSTEM
S. Orban 12/04/2025
N/A N/A
D. Buitenkamp
12/04/2025
J. Keister 12/05/2025
R. Lee
12/08/2025
N. Magliulo
See Notes 1
REV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER
A INITIAL RELEASE 12/3/2025 C.Cardone SO DB
6.00
12.00
(1.25)
(1.74)
NOTES:
1. MATERIAL:
MAKE FROM IBOCO WIRE DUCT P/N DN-35AG
2. REMOVE ALL BURRS AND SHARP EDGES.
A
W G
PE1
POWER ENTRY MODULE
P/N: 3-109-572 W/CB
MFG: SCHURTER
FRONT PANELFRONT PANEL
S. Orban
J. Keister
N. Magliulo
OF 3A-2
L T
-E L -B
L -P
D -P
D U
-0 -9
R. Lee LT-EL-BL-PD-PDU-0101-90
PS1
COMMUNICATION
MODULE
P/N: 2787-9052
MFG: WAGO
.XXX
.XX
.X
DECIMAL TOLERANCES
NEXT ASSY:
INTERPRET DRAWING AS PER ANSI Y14.5 OR Y32.2
FINISH
BREAK SHARP CORNERS AND DGES
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES
DRAWN BY
REVISION
SHEET
DRAWING/PART NUMBER
0.030 0.015 0.010
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
QA APPROVAL
PROJECT:
DIMENSIONS IN [xx.xx] (WHERE PRESANT)
ARE MILLIMETERS AND ARE FOR REFERENCE ONLY
ESH&Q
RISK LEVEL
4 3
4 3 2 1
D
C
B
A
SCALE:
SEE DWG VIEW
6 5
REV DESCRIPTION DATE CHECKED BY ENGINEER
REVISION HISTORY
DESIGNER
THIRD ANGLE
PROJECTION
ANGULAR TOLERANCES
WBS#
o 0.5-+-+ o 0.5-+X. 0.060-+-+
-+-+ D
SHEET SIZE
ES&H APPROVAL.XXX
.XX
.X
DECIMAL TOLERANCES
NEXT ASSY:
INTERPRET DRAWING AS PER ANSI Y14.5 OR Y32.2
FINISH
BREAK SHARP CORNERS AND DGES
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES
DRAWN BY
REVISION
SHEET
DRAWING/PART NUMBER
0.030 0.015 0.010
CHECKED BY
VACUUM
APPROVAL
ENGINEER
APPROVAL
SUPERVISOR
APPROVAL
QA APPROVAL
PROJECT:
DIMENSIONS IN [xx.xx] (WHERE PRESANT)
ARE MILLIMETERS AND ARE FOR REFERENCE ONLY
ESH&Q
RISK LEVEL
4 3
4 3 2 1
D
C
B
A
SCALE:
SEE DWG VIEW
6 5
REV DESCRIPTION DATE CHECKED BY ENGINEER
REVISION HISTORY
DESIGNER
THIRD ANGLE
PROJECTION
ANGULAR TOLERANCES
WBS#
o 0.5-+X. 0.060-+
-+ D
SHEET SIZE
ES&H APPROVAL
D. Buitenkamp
12/03/2025
A INITIAL RELEASE 12/03/2025 SEJ
ETHERNET
UPLINK
WIRING DIAGRAM
DSSI, M-DRIVE POWER SYSTEM
A
This information is controlled by the U.S. Department of Commerce Export
Administration Regulations 15 CFR Part 730-774 as EAR99 Technology.
CM1
COMMUNICATION
MODULE
P/N: 2789-9052
MFG: WAGO
PE N L
X6 X5
PE N L
FAN1
P/N: AFB0824H
MFG: DELTA ECTRONICS
80mm X 80mm
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
U S
P E
G N
D
PWR1ETH1PWR2PWR3 ETH2PWR4PWR5PWR6PWR7PWR8PWR9PWR10PWR11PWR12 ETH3ETH4ETH5ETH6ETH7ETH8ETH9ETH10ETH11ETH12
X16 X8
X15 X7
X14 X6
X13 X5
X12 X4
X11 X3
X10 X2
X9 X1
NS1
Unmanaged Network Switch
P/N: 1085255
MFG: Phoenix Contact
Ground Feed-Through Terminal Blocks
QTY: 4
P/N: 3209594
MFG: Phoenix Contact
TB4 TB3 TB2 TB1
PM1
Caparoc PM MB
P/N: 1687559
MFG: Phoenix
Contact 2.1
1.1
X2
X1
CB1ZD1CB2ZD2CB3ZD3CB4ZD4
NOTES: UNLESS OTHERWISE SPECIFIED
1. PHOENIX CONTACT PART NUMBERS:
CB1-CB3: P/N: 1115658 4 CHANNEL CIRCUIT BREAKER
CB4: P/N: 1115649 1 CHANNEL CIRCUIT BREAKER
ZD1-ZD4: P/N: 1110987 4 CHANNEL CIRCUIT BREAKER
2. WIRE AND CABLES SHOWN FOR REFERANCE ONLY AND DO NOT REPUSENT THE
ACTUAL WIRE AND CABLE ROUTING.
3. SEE SHEET 3 FOR POINT TO POINT WIRING, WIRE GAUGE AND WIRE COLORS.
4. SEE SHEET 3 FOR ETHERNET CONNECTIONS.
1.4 1.4 1.4 4.1 4.1 4.11.4 1.4
3.1
2.1
1.1
1.3
1.2
1.11.11.11.11.11.11.1
1.3
1.2 1.2 1.2
1.3 1.3 3.1
2.1
1.3
1.2
3.1
2.1
A
W G
LED 2
24VDC POWER INDICATOR
P/N: 656-1204-304F
MFG: DIALIGHT
3 Position Receptacle
Qty: 12
P/N: RT07103SNH
MFG: Amphenol Size 16
SEE NOTE 1
5 WIRE TERMINATIONS :
FERRULES
ITEM # 1 PBDFNYD2-250, FERRULE DIRECT, 16 to 14 AWG Nylon Piggyback Terminals, Insulated, Double Crimp, Blue.
ITEM # 2 AW05008, FERRULE DIRECT, 22 & 20 AWG Insulated Wire Ferrules, 8mm Pin, Orange.
ITEM # 3 AW25012, FERRULE DIRECT, 14 AWG Insulated Wire Ferrules, 12mm Pin, Blue.
ITEM # 4 FDD05-110(8) - FERRULE DIRECT, 26-22 AWG, Vinyl Insulated Female Quick Disconnects - Double Crimp, Yellow.
RING TERMINALS
ITEM # 5 RNYS2-3.7, FERRULES DIRECT, 16-14 AWG Nylon Insulated Ring Terminals, #6 Stud, Butted Seam- Blue.
6 UNLESS OTHERWISE SPECIFIED: USE 18AWG STRANDED WIRE ONLY .
7 ALL WIRE PVC INSULATED 105 DEG C, 300V, STRANDED TIN COATED PER ASTM B33.
8 TWISTED PAIRS ARE PERMISABLE.
9. SLEEVE ALL EXPOSED WIRES AND SOLDER JOINTS.
Chassis
GND
Socket Contact
Qty: 3per x 12 = 36
P/N: MS16M23F
MFG: Amphenol REAR PANELREAR PANEL
A
W G
A
W G1
A
W G
14 AWG
LED 1
120VDC POWER INDICATOR
P/N: 656-1205-304F
MFG: DIALIGHT
A
W G
A
W G
A
W G
A
W G
A
W G
A
W G
W H
T
W H
T
W H
T
DSSI, M-DRIVE POWER SYSTEM
WIRE CONNECTIONS
SO DB
12/04/2025
12/04/2025
12/05/2025
L T
-E L -B
L -P
U -P
D U
-0 -9
LT-EL-BL-PD-PDU-0101-90 A
OF 32A-2
4 3
A
B
C
D
4 3 2 1
D
C
B
A
6 5
REVISION
SHEET
DRAWING/PART NUMBER
ESH&Q
RISK LEVEL
D
SHEET SIZE
4 3
A
B
C
D
4 3 2 1
D
C
B
A
6 5
REVISION
SHEET
DRAWING/PART NUMBER
ESH&Q
RISK LEVEL
D
SHEET SIZE
NS1
Unmanaged Network Switch
P/N: 1085255
MFG: Phoenix Contact
POWER ENTRY MODULE
3-109-572 W/CB
SCHURTER
PS1
2787-9052
WAGO
COMMUNICATION MODULE
ETHERNET
UPLINK
REAR PANELREAR PANEL
C M
-9
W A
G O
C O
M M
U N
IC
A
T
IO
N M
O D
U L
E
PE N L
X6 X5
PE N L
FAN1
AFB0824H
DELTA ELECTRONICS
80mm X 80mm
PE
1 2
U S
P E
G N
D
PWR1ETH1PWR2PWR3 ETH2PWR4PWR5PWR6PWR7PWR8PWR9PWR10PWR11PWR12 ETH3ETH4ETH5ETH6ETH7ETH8ETH9ETH10ETH11ETH12
TB4 TB3 TB2 TB1
PM1
1687559
Phoenix Contact
Caparoc PM MB
2.1
1.1
X2
X1
CB1ZD1CB2ZD2CB3ZD3CB4ZD4
1.4 1.4 1.4 4.1 4.1 4.11.4 1.4
3.1
2.1
1.1
1.3
1.2
1.11.11.11.11.11.11.1
1.3
1.2 1.2 1.2
1.3 1.3 3.1
2.1
1.3
1.2
3.1
2.1
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
PE
1 2
X15
X14
X13
X8X16
X7
X6
X5
X9
X10
X11
X12 X4
X3
X2
X1
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
C a b le
FRONT PANELFRONT PANEL
DSSI, M-DRIVE POWER SYSTEM
Cat6 ETHERNET CABLE CONNECTIONS
L T
-E L -B
L -P
D -P
D U
-0 -9
LT-EL-BL-PD-PDU-0101-90 A
OF 33A-2
4 3
A
B
C
D
4 3 2 1
D
C
B
A
6 5
REVISION
SHEET
DRAWING/PART NUMBER
ESH&Q
RISK LEVEL
D
SHEET SIZE
4 3
A
B
C
D
4 3 2 1
D
C
B
A
6 5
REVISION
SHEET
DRAWING/PART NUMBER
ESH&Q
RISK LEVEL
D
SHEET SIZE
DSSI, M-DRIVE POWER SYSTEM
WIRING LIST
Cable# From To CABLE Wire Suggestion
1 UPLINK CM1-X5 CAT6 Leviton 6H460-1L OR * Note 1
2 CM1-X6 PM1-X1 CAT6 Leviton 6H460-2L OR * Note 1
3 PM1-X2 NS1-X16 CAT6 Leviton 6H460-2L OR * Note 1
4 NS1-X1 ETH1 CAT6 Leviton 6H460-2L OR * Note 1
5 NS1-X2 ETH2 CAT6 Leviton 6H460-2L OR * Note 1
6 NS1-X3 ETH3 CAT6 Leviton 6H460-2L OR * Note 1
7 NS1-X4 ETH4 CAT6 Leviton 6H460-2L OR * Note 1
8 NS1-X5 ETH5 CAT6 Leviton 6H460-2L OR * Note 1
9 NS1-X6 ETH6 CAT6 Leviton 6H460-2L OR * Note 1
10 NS1-X7 ETH7 CAT6 Leviton 6H460-2L OR * Note 1
11 NS1-X8 ETH8 CAT6 Leviton 6H460-2L OR * Note 1
12 NS1-X9 ETH9 CAT6 Leviton 6H460-1L OR * Note 1
13 NS1-X10 ETH10 CAT6 Leviton 6H460-1L OR * Note 1
14 NS1-X11 ETH11 CAT6 Leviton 6H460-1L OR * Note 1
15 NS1-X12 ETH12 CAT6 Leviton 6H460-1L OR * Note 1
CAT6 CABLE CONNECTIONS
* Note 1: Wire: Belden 2413 D151000 + Modular Plug, Cinch 32-6198UL
Cable Length: As required
Wire# From Ferrules/
Terminals To
Ferrules/
Terminals Wire Gauge Wire Color Wire Length Comments Wire Suggestion
1 PE1-L PBDFNYD2-250 PS1-L AW25008 14AWG BLK A/R Alpha Wire 3079 BK005
2 PE1-N PBDFNYD2-250 PS1-N AW25008 14AWG WHT A/R Alpha Wire 3079 WH005
3 PE1-PE PBDFNYD2-250 PS1-PE AW25008 14AWG GRN A/R Alpha Wire 3079 GR005
4 PE1-PE PBDFNYD2-250 Chasis Gnd RNYS2-3.7 14AWG GRN A/R Alpha Wire 3079 GR005
5 PE1-L AW05008 LED1-1 (+) FDD05-110(8) 22AWG BLK 33" Alpha Wire 3051 BK005
6 PE1-N AW05008 LED1-2 (-) FDD05-110(8) 22AWG WHT 33" Alpha Wire 3051 WH005
7 PS1-POS AW25012 PM1-1.1 AW25018 14AWG RED A/R Alpha Wire 3079 RD005
8 PS1-NEG AW25012 PM1-2.1 AW25018 14AWG BLK A/R Alpha Wire 3079 BK005
9 PS1-POS AW05012 LED2-1 (+) FDD05-110(8) 22AWG RED 25" Alpha Wire 3051 RD005
10 PS1-NEG AW05012 LED2-2 (-) FDD05-110(8) 22AWG BLK 25" Alpha Wire 3051 BK005
11 CB1-1.1 AW10008 PWR1-1 MP16M23F 18AWG RED A/R CH 1 Alpha Wire 3055 RD005
12 ZD1-1.1 AW10008 PWR1-2 MP16M23F 18AWG BLK A/R CH 1 Alpha Wire 3055 BK005
13 TB1-1 AW10008 PWR1-PE MP16M23F 18AWG GRN A/R CH 1 Alpha Wire 3055 GR005
14 CB1-2.1 AW10008 PWR2-1 MP16M23F 18AWG RED A/R CH 2 Alpha Wire 3055 RD005
15 ZD1-1.2 AW10008 PWR2-2 MP16M23F 18AWG BLK A/R CH 2 Alpha Wire 3055 BK005
16 TB1-2 AW10008 PWR2-PE MP16M23F 18AWG GRN A/R CH 2 Alpha Wire 3055 GR005
17 CB1-3.1 AW10008 PWR3-1 MP16M23F 18AWG RED A/R CH 3 Alpha Wire 3055 RD005
18 ZD1-1.3 AW10008 PWR3-2 MP16M23F 18AWG BLK A/R CH 3 Alpha Wire 3055 BK005
19 TB1-3 AW10008 PWR3-PE MP16M23F 18AWG GRN A/R CH 3 Alpha Wire 3055 GR005
20 CB1-4.1 AW10008 PWR4-1 MP16M23F 18AWG RED A/R CH 4 Alpha Wire 3055 RD005
21 ZD1-1.4 AW10008 PWR4-2 MP16M23F 18AWG BLK A/R CH 4 Alpha Wire 3055 BK005
22 TB1-4 AW10008 PWR4-PE MP16M23F 18AWG GRN A/R CH 4 Alpha Wire 3055 GR005
23 CB2-1.1 AW10008 PWR5-1 MP16M23F 18AWG RED A/R CH 5 Alpha Wire 3055 RD005
24 ZD2-1.1 AW10008 PWR5-2 MP16M23F 18AWG BLK A/R CH 5 Alpha Wire 3055 BK005
25 TB2-1 AW10008 PWR5-PE MP16M23F 18AWG GRN A/R CH 5 Alpha Wire 3055 GR005
26 CB2-2.1 AW10008 PWR6-1 MP16M23F 18AWG RED A/R CH 6 Alpha Wire 3055 RD005
27 ZD2-1.2 AW10008 PWR6-2 MP16M23F 18AWG BLK A/R CH 6 Alpha Wire 3055 BK005
28 TB2-2 AW10008 PWR6-PE MP16M23F 18AWG GRN A/R CH 6 Alpha Wire 3055 GR005
29 CB2-3.1 AW10008 PWR7-1 MP16M23F 18AWG RED A/R CH 7 Alpha Wire 3055 RD005
30 ZD2-1.3 AW10008 PWR7-2 MP16M23F 18AWG BLK A/R CH 7 Alpha Wire 3055 BK005
31 TB2-3 AW10008 PWR7-PE MP16M23F 18AWG GRN A/R CH 7 Alpha Wire 3055 GR005
32 CB2-4.1 AW10008 PWR8-1 MP16M23F 18AWG RED A/R CH 8 Alpha Wire 3055 RD005
33 ZD2-1.4 AW10008 PWR8-2 MP16M23F 18AWG BLK A/R CH 8 Alpha Wire 3055 BK005
34 TB2-4 AW10008 PWR8-PE MP16M23F 18AWG GRN A/R CH 8 Alpha Wire 3055 GR005
35 CB3-1.1 AW10008 PWR9-1 MP16M23F 18AWG RED A/R CH 9 Alpha Wire 3055 RD005
36 ZD3-1.1 AW10008 PWR9-2 MP16M23F 18AWG BLK A/R CH 9 Alpha Wire 3055 BK005
37 TB3-1 AW10008 PWR9-PE MP16M23F 18AWG GRN A/R CH 9 Alpha Wire 3055 GR005
38 CB3-2.1 AW10008 PWR10-1 MP16M23F 18AWG RED A/R CH 10 Alpha Wire 3055 RD005
39 ZD3-1.2 AW10008 PWR10-2 MP16M23F 18AWG BLK A/R CH 10 Alpha Wire 3055 BK005
40 TB3-2 AW10008 PWR10-PE MP16M23F 18AWG GRN A/R CH 10 Alpha Wire 3055 GR005
41 CB3-3.1 AW10008 PWR11-1 MP16M23F 18AWG RED A/R CH 11 Alpha Wire 3055 RD005
42 ZD3-1.3 AW10008 PWR11-2 MP16M23F 18AWG BLK A/R CH 11 Alpha Wire 3055 BK005
43 TB3-3 AW10008 PWR11-PE MP16M23F 18AWG GRN A/R CH 11 Alpha Wire 3055 GR005
44 CB3-4.1 AW10008 PWR12-1 MP16M23F 18AWG RED A/R CH 12 Alpha Wire 3055 RD005
45 ZD3-1.4 AW10008 PWR12-2 MP16M23F 18AWG BLK A/R CH 12 Alpha Wire 3055 BK005
46 TB3-4 AW10008 PWR12-PE MP16M23F 18AWG GRN A/R CH 12 Alpha Wire 3055 GR005
47 CB4-1.1 AW10008 NS1-US MP16M23F 18AWG RED A/R Alpha Wire 3055 RD005
48…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .