B.08 - Solicitation - W912HN22B4003 - Specifications-Volume 2.pdf
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- W912HN22B4003
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This document summarizes a draft solicitation for repair and replacement of HVAC systems in two buildings at Fort Benning, Georgia. The U.S. Army Corps of Engineers Savannah District is soliciting fixed-price bids for Project Number 101083 to repair and replace the HVAC systems in Buildings 3405 and 3425, including new equipment, ductwork, piping, air handlers and controls. Bids are due by September 12, 2022 for work with an estimated value between $10-25 million and an 840-day period of performance. The North American Industry Classification code is 238220 for plumbing, heating and air conditioning contractors. The solicitation will utilize full and open competition with a HUBZone price evaluation preference. Interested parties should monitor the System for Award Management for amendments and responses posted by the contracting officer and contract specialist points of contact.
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Fort Benning, Georgia
Solicitation Number
W912HN-22-B-4003
Repair HVAC Trainee Barrack 3405 & 3425 Volume 2 of 2: Specifications Divisions 02 - 28 and Appendices
PN 101083
August 2022
U.S. ARMY ENGINEER DISTRICT, SAVANNAH
CORPS OF ENGINEERS
100 WEST OGLETHORPE AVENUE
SAVANNAH, GEORGIA 31401-3640
US Army Corps Of Engineers Savannah District
THIS PAGE INTENTIONALLY LEFT BLANK
Building 3405 & 3425 HVAC Repair W192HN-22-B-4003
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 FACILITY DATA REQUIREMENTS
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION AND DECONSTRUCTION
DI VI SI ON 05 - METALS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DI VI SI ON 08 - OPENI NGS
08 31 00 ACCESS DOORS AND PANELS
DI VI SI ON 09 - FI NI SHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 51 00 ACOUSTICAL CEILINGS
09 90 00 PAINTS AND COATINGS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 05 15 COMMON PIPING FOR HVAC
PROJECT TABLE OF CONTENTS Page 1
23 05 48.19 BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 30 00 HVAC AIR DISTRIBUTION
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.01 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS:
Building Control Systems Platform
25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS: Fire Protection and Life Safety
DI VI SI ON 26 - ELECTRI CAL
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 29 23 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM,
ADDRESSABLE
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION 02 41 00
DEMOLITION AND DECONSTRUCTION
05/ 10, CHG 2: 02/ 19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI Guideline K (2009) Guideline for Containers for Recovered Non-Flammable Fluorocarbon Refrigerants
AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)
ASSP A10.6 (2006) Safety & Health Program Requirements for Demolition Operations - American National Standard for Construction and Demolition Operations
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety -- Safety and Health Requirements Manual
U.S. DEFENSE LOGISTICS AGENCY (DLA)
DLA 4145.25 (Jun 2000; Reaffirmed Oct 2010) Storage and Handling of Liquefied and Gaseous Compressed Gases and Their Full and Empty Cylinders http://www.aviation.dla.mil/UserWeb/aviationengineering/HazInfo/
U.S. DEPARTMENT OF DEFENSE (DOD)
DOD 4000.25-1-M (2006) MILSTRIP - Military Standard Requisitioning and Issue Procedures
MIL-STD-129 (2014; Rev R; Change 1 2018; Change 2 2019) Military Marking for Shipment and Storage
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 61 National Emission Standards for Hazardous Air Pollutants
40 CFR 82 Protection of Stratospheric Ozone
49 CFR 173.301 Shipment of Compressed Gases in Cylinders and Spherical Pressure Vessels
SECTION 02 41 00 Page 1
1.2 PROJECT DESCRIPTION
1.2.1 Definitions
1.2.1.1 Demolition
Demolition is the process of wrecking or taking out any load-supporting structural member of a facility together with any related handling and disposal operations.
1.2.1.2 Deconstruction
Deconstruction is the process of taking apart a facility with the primary goal of preserving the value of all useful building materials.
1.2.1.3 Demolition Plan
Demolition Plan is the planned steps and processes for managing demolition activities and identifying the required sequencing activities and disposal mechanisms.
1.2.1.4 Deconstruction Plan
Deconstruction Plan is the planned steps and processes for dismantling all or portions of a structure or assembly, to include managing sequencing activities, storage, re-installation activities, salvage and disposal mechanisms.
1.2.2 Demolition/Deconstruction Plan
Prepare a Demolition Plan and submit proposed salvage, demolition, and removal procedures for approval before work is started. Include in the plan procedures for careful removal and disposition of materials specified to be salvaged, coordination with other work in progress, a disconnection schedule of utility services, a detailed description of methods and equipment to be used for each operation and of the sequence of operations.
Coordinate with Waste Management Plan in accordance with Section 01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL. Include statements affirming Contractor inspection of the existing roof deck and its suitability to perform as a safe working platform or if inspection reveals a safety hazard to workers, state provisions for securing the safety of the workers throughout the performance of the work. Provide procedures for safe conduct of the work in accordance with EM 385-1-1 . Plan shall be approved by Contracting Officer prior to work beginning.
1.2.3 General Requirements
Do not begin demolition or deconstruction until authorization is received from the Contracting Officer. Remove rubbish and debris from the project site; do not allow accumulations inside or outside the buildings. The work includes demolition, deconstruction, salvage of identified items and materials, and removal of resulting rubbish and debris. Remove rubbish and debris from Government property daily, unless otherwise directed.
Store materials that cannot be removed daily in areas specified by the Contracting Officer. In the interest of occupational safety and health, perform the work in accordance with EM 385-1-1 , Section 23, Demolition, and other applicable Sections.
SECTION 02 41 00 Page 2
1.3 ITEMS TO REMAIN IN PLACE
Take necessary precautions to avoid damage to existing items to remain in place, to be reused, or to remain the property of the Government. Repair or replace damaged items as approved by the Contracting Officer.
Coordinate the work of this section with all other work indicated.
Construct and maintain shoring, bracing, and supports as required. Ensure that structural elements are not overloaded. Increase structural supports or add new supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract. Do not overload structural elements. Provide new supports and reinforcement for existing construction weakened by demolition, deconstruction, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work.
1.3.1 Existing Construction Limits and Protection
Do not disturb existing construction beyond the extent indicated or necessary for installation of new construction. Provide temporary shoring and bracing for support of building components to prevent settlement or other movement. Provide protective measures to control accumulation and migration of dust and dirt in all work areas. Remove dust, dirt, and debris from work areas daily.
1.3.2 Weather Protection
For portions of the building to remain, protect building interior and materials and equipment from the weather at all times. Where removal of existing roofing and louvers in exterior wall is necessary to accomplish work, have materials and workmen ready to provide adequate and temporary covering of exposed areas.
1.3.3 Utility Service
Maintain existing utilities indicated to stay in service and protect against damage during demolition and deconstruction operations. Prior to start of work, utilities serving each area of alteration or removal will be shut off by the Government and disconnected and sealed by the Contractor.
1.3.4 Facilities
Protect electrical and mechanical services and utilities. Where removal of existing utilities and pavement is specified or indicated, provide approved barricades, temporary covering of exposed areas, and temporary services or connections for electrical and mechanical utilities. Floors, roofs, walls, columns, pilasters, and other structural components that are designed and constructed to stand without lateral support or shoring, and are determined to be in stable condition, must remain standing without additional bracing, shoring, or lateral support until demolished or deconstructed, unless directed otherwise by the Contracting Officer.
Ensure that no elements determined to be unstable are left unsupported and place and secure bracing, shoring, or lateral supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract.
1.4 BURNING
The use of burning at the project site for the disposal of refuse and
SECTION 02 41 00 Page 3 debris will not be permitted.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Demolition Plan; G , RO
Existing Conditions
SD-07 Certificates
Notification; G , RO
SD-11 Closeout Submittals
Receipts
1.6 QUALITY ASSURANCE
Submit timely notification of demolition and renovation projects to Federal, State, regional, and local authorities in accordance with 40 CFR 61 , Subpart M. Notify the Regional Office of the United States Environmental Protection Agency (USEPA) and the Contracting Officer in writing 10 working days prior to the commencement of work in accordance with 40 CFR 61 , Subpart M. Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the "Contract Clauses," conform to the safety requirements contained in ASSP A10.6 . Comply with the Environmental Protection Agency requirements specified. Use of explosives will not be permitted.
1.6.1 Dust and Debris Control
Prevent the spread of dust and debris and avoid the creation of a nuisance or hazard in the surrounding area. Do not use water if it results in hazardous or objectionable conditions such as, but not limited to, ice, flooding, or pollution. Vacuum and dust the work area daily.
1.7 PROTECTION
1.7.1 Protection of Personnel
Before, during and after the demolition and deconstruction work continuously evaluate the condition of the structure being demolished and deconstructed and take immediate action to protect all personnel working in and around the project site. No area, section, or component of floors, roofs, walls, columns, pilasters, or other structural element will be allowed to be left standing without sufficient bracing, shoring, or lateral support to prevent collapse or failure while workmen remove debris or perform other work in the immediate area.
SECTION 02 41 00 Page 4
1.8 RELOCATIONS
Perform the removal and reinstallation of relocated items as indicated with workmen skilled in the trades involved. Repair or replace items to be relocated which are damaged by the Contractor with new undamaged items as approved by the Contracting Officer.
1.9 EXISTING CONDITIONS
Before beginning any demolition or deconstruction work, survey the site and examine the drawings and specifications to determine the extent of the work. Record existing conditions in the presence of the Contracting Officer showing the condition of structures and other facilities adjacent to areas of alteration or removal. Photographs sized 4 inch will be acceptable as a record of existing conditions. Include in the record finish floor elevations, possible conflicting electrical conduits, plumbing lines, alarms systems, the location and extent of existing cracks and other damage and description of surface conditions that exist prior to starting work. It is the Contractor's responsibility to verify and document all required outages which will be required during the course of work, and to note these outages on the record document. Submit survey results.
PART 2 PRODUCTS - NOT USED
PART 3 EXECUTION
3.1 EXISTING FACILITIES TO BE REMOVED
Inspect and evaluate existing structures onsite for reuse. Existing construction scheduled to be removed for reuse shall be disassembled.
Dismantled and removed materials are to be separated, set aside, and prepared as specified, and stored or delivered to a collection point for reuse, remanufacture, recycling, or other disposal, as specified.
Materials shall be designated for reuse onsite whenever possible.
3.1.1 Utilities and Related Equipment
3.1.1.1 General Requirements
Do not interrupt existing utilities serving occupied or used facilities, except when authorized in writing by the Contracting Officer. Do not interrupt existing utilities serving facilities occupied and used by the Government except when approved in writing and then only after temporary utility services have been approved and provided. Do not begin demolition or deconstruction work until all utility disconnections have been made.
Shut off and cap utilities for future use, as indicated.
3.1.2 Roofing
Remove single-ply roofing to effect the connections with new flashing or roofing and mechanical supports. Cut existing membrane and insulation along straight lines. Sequence work to minimize building exposure between demolition or deconstruction and new roof materials installation.
3.1.2.1 Temporary Roofing
Install temporary roofing and flashing as necessary to maintain a watertight condition throughout the course of the work. Remove temporary
SECTION 02 41 00 Page 5 work prior to installation of permanent roof system materials unless approved otherwise by the Contracting Officer.
3.1.3 Concrete
Saw concrete along straight lines.
3.1.4 Miscellaneous Metal
Salvage shop-fabricated items such as access doors and frames, steel gratings, and similar items as whole units. Salvage light-gage and cold-formed metal framing, such as steel studs, metal gutters, roofing and siding, and similar items. Recycle scrap metal as part of demolition and deconstruction operations. Provide separate containers to collect scrap metal and transport to a scrap metal collection or recycling facility, in accordance with the Waste Management Plan. Demolish and salvage any angle steel used for framing around openings that shall be modified in field.
3.1.5 Carpentry
Salvage for recycle lumber, millwork items, and finished boards, and sort by type and size.
3.1.6 Acoustic Ceiling Tile
Remove, neatly stack, and recycle acoustic ceiling tiles to be demolished.
Salvage, neatly stack and protect ceiling tile to be reused. Recycling may be available with manufacturer. Otherwise, priority shall be given to a local recycling organization. Recycling is not required if the tiles contain or may have been exposed to asbestos material.
3.1.7 Patching
Where removals leave holes and damaged surfaces exposed in the finished work, patch and repair these holes and damaged surfaces to match adjacent finished surfaces, using on-site materials when available. Where new work is to be applied to existing surfaces, perform removals and patching in a manner to produce surfaces suitable for receiving new work. Finished surfaces of patched area shall be flush with the adjacent existing surface and shall match the existing adjacent surface as closely as possible as to texture and finish. Patching shall be as specified and indicated, and shall include:
a. Concrete and Masonry: Completely fill holes and depressions left as a result of removals in existing masonry walls to remain, with an approved masonry patching material, applied in accordance with the manufacturer's printed instructions.
3.1.8 Air Conditioning Equipment
Remove air conditioning, refrigeration, and other equipment containing refrigerants without releasing chlorofluorocarbon refrigerants to the atmosphere in accordance with the Clean Air Act Amendment of 1990. Recover all refrigerants prior to removing air conditioning, refrigeration, and other equipment containing refrigerants and dispose of in accordance with the paragraph entitled "Disposal of Ozone Depleting Substance (ODS)."
SECTION 02 41 00 Page 6
3.1.9 Cylinders and Canisters
Remove all fire suppression system cylinders and canisters and dispose of in accordance with the paragraph entitled "Disposal of Ozone Depleting Substance (ODS)."
3.1.10 Mechanical Equipment and Fixtures
Disconnect mechanical hardware at the nearest connection to existing services to remain, unless otherwise noted. Disconnect mechanical equipment and fixtures at fittings. Remove service valves attached to the unit. Salvage each item of equipment and fixtures as a whole unit;
listed, indexed, tagged, and stored. Salvage each unit with its normal operating auxiliary equipment. Transport salvaged equipment and fixtures, including motors and machines, to a designated storage area as directed by the Contracting Officer. Do not remove equipment until approved. Do not offer low-efficiency equipment for reuse.
3.1.10.1 Preparation for Storage
Remove water, dirt, dust, and foreign matter from units; tanks, piping and fixtures shall be drained; interiors, if previously used to store flammable, explosive, or other dangerous liquids, shall be steam cleaned.
Seal openings with caps, plates, or plugs. Secure motors attached by flexible connections to the unit. Change lubricating systems with the proper oil or grease.
3.1.10.2 Piping
Disconnect piping at unions, flanges and valves, and fittings as required to reduce the pipe into straight lengths for practical storage. Store salvaged piping according to size and type. If the piping that remains can become pressurized due to upstream valve failure, end caps, blind flanges, or other types of plugs or fittings with a pressure gage and bleed valve shall be attached to the open end of the pipe to ensure positive leak control. Carefully dismantle piping that previously contained gas, gasoline, oil, or other dangerous fluids, with precautions taken to prevent injury to persons and property. Store piping outdoors until all fumes and residues are removed. Box prefabricated supports, hangers, plates, valves, and specialty items according to size and type.
Wrap sprinkler heads individually in plastic bags before boxing. Classify piping not designated for salvage, or not reusable, as scrap metal.
3.1.10.3 Ducts
Classify removed duct work as scrap metal.
3.1.10.4 Fixtures, Motors and Machines
Remove and salvage fixtures, motors and machines associated with plumbing, heating, air conditioning, refrigeration, and other mechanical system installations. Salvage, box and store auxiliary units and accessories with the main motor and machines. Tag salvaged items for identification, storage, and protection from damage. Classify broken, damaged, or otherwise unserviceable units and not caused to be broken, damaged, or otherwise unserviceable as debris to be disposed of by the Contractor.
SECTION 02 41 00 Page 7
3.1.11 Electrical Equipment and Fixtures
Salvage motors, motor controllers, and operating and control equipment that are attached to the driven equipment. Salvage wiring systems and components. Box loose items and tag for identification. Disconnect primary, secondary, control, communication, and signal circuits at the point of attachment to their distribution system.
3.1.11.1 Fixtures
Remove and salvage electrical fixtures. Salvage unprotected glassware from the fixture and salvage separately. Salvage incandescent, mercury-vapor, and fluorescent lamps and fluorescent ballasts manufactured prior to 1978, boxed and tagged for identification, and protected from breakage.
3.1.11.2 Electrical Devices
Remove and salvage switches, switchgear, transformers, conductors including wire and nonmetallic sheathed and flexible armored cable, regulators, meters, instruments, plates, circuit breakers, panelboards, outlet boxes, and similar items. Box and tag these items for identification according to type and size.
3.1.11.3 Wiring Ducts or Troughs
Remove and salvage wiring ducts or troughs. Dismantle plug-in ducts and wiring troughs into unit lengths. Remove plug-in or disconnecting devices from the busway and store separately.
3.1.11.4 Conduit and Miscellaneous Items
Salvage conduit except where embedded in concrete or masonry. Consider corroded, bent, or damaged conduit as scrap metal. Sort straight and undamaged lengths of conduit according to size and type. Classify supports, knobs, tubes, cleats, and straps as debris to be removed and disposed.
3.2 DISPOSITION OF MATERIAL
3.2.1 Title to Materials
Except for salvaged items specified in related Sections, and for materials or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition and deconstruction, and materials and equipment to be removed, is vested in the Contractor upon approval by the Contracting Officer of the Contractor's demolition, deconstruction, and removal procedures, and authorization by the Contracting Officer to begin demolition and deconstruction. The Government will not be responsible for the condition or loss of, or damage to, such property after contract award. Showing for sale or selling materials and equipment on site is prohibited.
3.2.2 Reuse of Materials and Equipment
Remove and store materials and equipment indicated to be reused or relocated to prevent damage, and reinstall as the work progresses.
SECTION 02 41 00 Page 8
Coordinate the re-use of materials and equipment with the re-use requirements in accordance with Section 01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL. Capture re-use of materials in the diversion calculations for the project.
3.2.3 Salvaged Materials and Equipment
Remove materials and equipment that are indicated to be removed by the Contractor, and deliver to a storage site.
a. Salvage items and material to the maximum extent possible.
b. Store all materials salvaged for the Contractor as approved by the Contracting Officer and remove from Government property before completion of the contract. Coordinate the salvaged materials with tracking requirements in accordance with Section 01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL. Capture salvaged materials in the diversion calculations for the project.
c. Remove salvaged items to remain the property of the Government in a manner to prevent damage, and packed or crated to protect the items from damage while in storage or during shipment. Items damaged during removal or storage must be repaired or replaced to match existing items. Properly identify the contents of containers.
3.2.4 Disposal of Ozone Depleting Substance (ODS)
Class I and Class II ODS are defined in Section, 602(a) and (b), of The Clean Air Act. Prevent discharge of Class I and Class II ODS to the atmosphere. Place recovered ODS in cylinders meeting AHRI Guideline K suitable for the type ODS (filled to no more than 80 percent capacity) and provide appropriate labeling. Recovered ODS shall be removed from Government property and disposed of in accordance with 40 CFR 82 .
Products, equipment and appliances containing ODS in a sealed, self-contained system (e.g. residential refrigerators and window air conditioners) shall be disposed of in accordance with 40 CFR 82 . Submit Receipts or bills of lading, as specified. Submit a shipping receipt or bill of lading for all containers of ozone depleting substance (ODS) shipped to the Defense Depot, Richmond, Virginia.
3.2.4.1 Special Instructions
No more than one type of ODS is permitted in each container. A warning/hazardous label shall be applied to the containers in accordance with Department of Transportation regulations. All cylinders including but not limited to fire extinguishers, spheres, or canisters containing an ODS shall have a tag with the following information:
a. Activity name and unit identification code
b. Activity point of contact and phone number
c. Type of ODS and pounds of ODS contained
d. Date of shipment
e. National stock number (for information, call (804) 279-4525).
SECTION 02 41 00 Page 9
3.2.4.2 Fire Suppression Containers
Deactivate fire suppression system cylinders and canisters with electrical charges or initiators prior to shipment. Also, safety caps must be used to cover exposed actuation mechanisms and discharge ports on these special cylinders.
3.2.5 Transportation Guidance
Ship all ODS containers in accordance with MIL-STD-129 , DLA 4145.25 (also referenced one of the following: Army Regulation 700-68, Naval Supply Instruction 4440.128C, Marine Corps Order 10330.2C, and Air Force Regulation 67-12), 49 CFR 173.301 , and DOD 4000.25-1-M .
3.3 CLEANUP
Remove debris and rubbish from basement and similar excavations. Remove and transport the debris in a manner that prevents spillage on streets or adjacent areas. Apply local regulations regarding hauling and disposal.
3.4 DISPOSAL OF REMOVED MATERIALS
3.4.1 Regulation of Removed Materials
Dispose of debris, rubbish, scrap, and other nonsalvageable materials resulting from removal operations with all applicable federal, state and local regulations as contractually specified in the Waste Management Plan.
Storage of removed materials on the project site is prohibited.
3.4.2 Burning on Government Property
Burning of materials removed from demolished and deconstructed structures will not be permitted on Government property.
3.4.3 Removal from Government Property
Transport waste materials removed from demolished and deconstructed structures, except waste soil, from Government property for legal disposal. Dispose of waste soil as directed.
3.5 REUSE OF SALVAGED ITEMS
Recondition salvaged materials and equipment designated for reuse before installation. Replace items damaged during removal and salvage operations or restore them as necessary to usable condition.
-- End of Section --
SECTION 02 41 00 Page 10
SECTION 05 50 13
MISCELLANEOUS METAL FABRICATIONS
05/ 17, CHG 1: 08/ 18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.6.2 (2020) Square Head Set Screws and Slotted Headless Set Screws (Inch Series)
ASME B18.6.3 (2013; R 2017) Machine Screws, Tapping Screws, and Machine Drive Screws (Inch Series)
ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)
ASME B18.21.2M (1999; R 2014) Lock Washers (Metric Series)
ASME B18.22M (1981; R 2017) Metric Plain Washers
AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)
ASSP A10.3 (2020) Safety Requirements for Powder-Actuated Fastening Systems American National Standard for Construction and Demolition Operations
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
SECTION 05 50 13 Page 1
ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A500/A500M (2021a) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C1513 (2018) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections
ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2016) Primer, Alkyd, Anti-Corrosive for Metal
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 3 (2018) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
SECTION 05 50 13 Page 2
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety -- Safety and Health Requirements Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Miscellaneous Steel Shapes, Installation Drawings; G , RO
1.3 QUALIFICATION OF WELDERS
Qualify welders in accordance with AWS D1.1/D1.1M . Use procedures, materials, and equipment of the type required for the work.
1.4 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
1.5 MISCELLANEOUS REQUIREMENTS
1.5.1 Fabrication Drawings
Submit fabrication drawings showing layout(s), connections to existing structural system, and anchoring details as specified in AISC 303 .
1.5.2 Installation Drawings
Submit templates, erection, and installation drawings indicating thickness, type, grade, class of metal, and dimensions. Show construction details, reinforcement, anchorage, and installation in relation to the building construction.
PART 2 PRODUCTS
2.1 MATERIALS
Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals). Coordinate color and finish with the material to which fastenings are applied.
2.1.1 Structural Carbon Steel (Angles and Plates)
Provide in accordance with ASTM A36/A36M.
2.1.2 Structural Tubing
Provide in accordance with ASTM A500/A500M , Grade C.
SECTION 05 50 13 Page 3
2.1.3 Steel Pipe
Provide in accordance with ASTM A53/A53M, Type E or S, Grade B.
2.1.4 Fittings for Steel Pipe
Provide standard malleable iron fittings in accordance with ASTM A47/A47M.
2.1.5 Anchor Bolts
2.1.5.1 Expansion Anchors,Adhesive Anchors
Provide 1/2 in. diameter expansion anchors, adhesive anchors. Minimum concrete ormasonry embedment of 3 in. Design values listed are as tested in accordance with ASTM E488/E488M .
2.1.5.2 Lag Screws and Bolts
Provide in accordance with ASME B18.2.1 , type and grade best suited for the purpose.
2.1.5.3 Toggle Bolts
Provide in accordance with ASME B18.2.1 .
2.1.5.4 Bolts, Nuts, Studs and Rivets
Provide in accordance with ASME B18.2.2 or ASTM A307.
2.1.5.5 Powder Actuated Fasteners
Follow safety provisions in accordance with ASSP A10.3 .
2.1.5.6 Screws
Provide in accordance with ASME B18.2.1 , ASME B18.6.2 , ASME B18.6.3 and
ASTM C1513.
2.1.5.7 Washers
Provide plain washers in accordance with ASME B18.22M, ASME B18.21.1 .
Provide beveled washers for American Standard beams and channels, square or rectangular, tapered in thickness, and smooth. Provide lock washers in accordance with ASME B18.21.2M , ASME B18.21.1 .
2.2 FABRICATION FINISHES
2.2.1 Galvanizing
Hot-dip galvanize items specified to be zinc-coated, after fabrication where practicable. Provide galvanizing in accordance with ASTM A123/A123M , ASTM A153/A153M , ASTM A653/A653M or ASTM A924/A924M , Z275 G90.
2.2.2 Galvanize
Anchor bolts, grating fasteners, washers, and parts or devices necessary for proper installation, unless indicated otherwise.
SECTION 05 50 13 Page 4
2.2.3 Repair of Zinc-Coated Surfaces
Repair damaged surfaces with galvanizing repair method and paint in accordance with ASTM A780/A780M or by application of stick or thick paste material specifically designed for repair of galvanizing, as approved by Contracting Officer. Clean areas to be repaired and remove slag from welds. Heat, with a torch, surfaces to which stick or paste material will be applied. Heat to a temperature sufficient to melt the metals in the stick or paste. Spread molten material uniformly over surfaces to be coated and wipe off excess material.
2.2.4 Shop Cleaning and Painting
2.2.4.1 Surface Preparation
Blast clean surfaces in accordance with SSPC SP 6/NACE No.3 . Surfaces that will be exposed in spaces above ceiling or in attic spaces, crawl spaces, furred spaces, and chases may be cleaned in accordance with SSPC SP 3 in lieu of being blast cleaned. Wash cleaned surfaces which become contaminated with rust, dirt, oil, grease, or other contaminants with solvents until thoroughly clean.
2.2.4.2 Pretreatment, Priming and Painting
Apply pre-treatment, primer, and paint in accordance with manufacturer's printed instructions.
2.2.5 Nonferrous Metal Surfaces
Protect by plating, anodic, or organic coatings.
2.3 MISCELLANEOUS PLATES AND SHAPES
Provide items that do not form a part of the structural steel framework, such as lintels, , joist web reinforcement, and miscellaneous mountings and frames. Provide lintels fabricated from structural steel shapes over openings in masonry walls and partitions.
Provide Miscellaneous Steel Shapes in accordance with ASTM A36/A36M and ASTM A500/A500M , for embedment as indicated.
PART 3 EXECUTION
3.1 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated in accordance with manufacturer's instructions. Verify all field dimensions prior to fabrication. Include materials and parts necessary to complete each assembly, whether indicated or not. Miss-alignment and miss-sizing of holes for fasteners is cause for rejection. Conceal fastenings where practicable. Joints exposed to weather must be watertight.
3.2 WORKMANSHIP
Provide miscellaneous metalwork that is true and accurate in shape, size, and profile. Make angles and lines continuous and straight. Make curves consistent, smooth and unfaceted. Provide continuous welding along the entire area of contact except where tack welding is permitted. Do not tack weld exposed connections. Unless otherwise indicated and approved, SECTION 05 50 13 Page 5 provide a smooth finish on exposed surfaces. Provide countersuck rivets where exposed. Provide coped and mitered corner joints aligned flush and without gaps.
3.3 ANCHORAGE, FASTENINGS, AND CONNECTIONS
Provide anchorage as necessary, whether indicated or not, for fastening miscellaneous metal items securely in place. Include slotted inserts, expansion shields, powder-driven fasteners, toggle bolts (when approved for concrete), through bolts for masonry, machine and carriage bolts for steel, through bolts, lag bolts, and screws for wood. Do not use wood plugs. Provide non-ferrous attachments for non-ferrous metal. Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals), that generally match in color and finish the surfaces to which they are applied. Conceal fastenings where practicable. Provide all fasteners flush with the surfaces they fasten, unless indicated otherwise.
3.4 BUILT-IN WORK
Where necessary and not otherwise indicated, form built-in metal work for anchorage with concrete or masonry. Provide built-in metal work in ample time for securing in place as the work progresses.
3.5 WELDING
Perform welding, welding inspection, and corrective welding in accordance with AWS D1.1/D1.1M . Use continuous welds on all exposed connections.
Grind visible welds smooth in the finished installation. Provide in accordance with the safety requirements of EM 385-1-1 .
3.6 DISSIMILAR METALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action. Clean surfaces with metal shavings from installation at the end of each work day.
3.7 PREPARATION
3.7.1 Material Coatings and Surfaces
Remove rust preventive coating just prior to field erection, using a remover approved by the metal manufacturer. Surfaces, when assembled, must be free of rust, grease, dirt and other foreign matter.
3.7.2 Environmental Conditions
Do not clean or paint surfaces when damp or exposed to foggy or rainy weather, when metallic surface temperature is less than minus 5 degrees F above the dew point of the surrounding air, or when surface temperature is below 45 degrees F or over 95 degrees F, unless approved by the Contracting Officer. Metal surfaces to be painted must be dry for a minimum of 48 hours prior to the application of primer or paint.
SECTION 05 50 13 Page 6
SECTION 06 10 00
ROUGH CARPENTRY
08/ 16, CHG 2: 11/ 18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN LUMBER STANDARDS COMMITTEE (ALSC)
ALSC PS 20 (2015) American Softwood Lumber Standard
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts
ASME B18.6.1 (2016) Wood Screws (Inch Series)
AMERICAN WOOD COUNCIL (AWC)
AWC NDS (2015) National Design Specification (NDS) for Wood Construction
AWC WFCM (2012) Wood Frame Construction Manual for One- and Two-Family Dwellings
AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)
AWPA M2 (2019) Standard for the Inspection of Preservative Treated Wood Products for Industrial Use
AWPA M6 (2013) Brands Used on Preservative Treated Materials
APA - THE ENGINEERED WOOD ASSOCIATION (APA)
APA E445 (2002) Performance Standards and Qualification Policy for Structural-Use Panels (APA PRP-108)
APA F405 (19) Product Guide: Performance Rated
SECTION 06 10 00 Page 1
Panels
APA L870 (2010) Voluntary Product Standard, PS 1-09, Structural Plywood
APA S350 (2014) PS 2-10, Performance Standard for Wood-Based Structural-Use Panels
ASTM INTERNATIONAL (ASTM)
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM F547 (2017) Standard Terminology of Nails for Use with Wood and Wood-Base Materials
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
FM GLOBAL (FM)
FM 4435 (2013) Roof Perimeter Flashing
GREEN SEAL (GS)
GS-36 (2013) Adhesives for Commercial Use
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-03 Product Data
Fire-retardant Treatment
Adhesives
SD-06 Test Reports
Preservative-treated Lumber and Plywood
SECTION 06 10 00 Page 2
SD-07 Certificates
Preservative Treatment
Indoor Air Quality for Aerosol Adhesives; S
Indoor Air Quality for Non-aerosol Adhesives; S
1.3 DELIVERY AND STORAGE
Deliver materials to the site in an undamaged condition. Store, protect, handle, and install elements in accordance with manufacturer's instructions and as specified. Store materials off the ground to provide proper ventilation, with drainage to avoid standing water, and protection against ground moisture and dampness. Store materials with a moisture barrier at both the ground level and as a cover forming a well ventilated enclosure. Adhere to requirements for stacking, lifting, bracing, cutting, notching, and special fastening requirements. Do not use materials that have visible moisture or biological growth. Remove defective and damaged materials and provide new materials. Store separated reusable wood waste convenient to cutting station and area of work.
1.4 GRADING AND MARKING
1.4.1 Lumber
Mark each piece of framing and board lumber or each bundle of small pieces of lumber with the grade mark of a recognized association or independent inspection agency. Such association or agency must be certified by the Board of Review, American Lumber Standards Committee, to grade the species used. Surfaces that are to be exposed to view must not bear grademarks, stamps, or any type of identifying mark. Hammer marking will be permitted on timbers when all surfaces will be exposed to view.
1.4.2 Plywood
Mark each sheet with the mark of a recognized association or independent inspection agency that maintains continuing control over the quality of the plywood. The mark must identify the plywood by species group or span rating, exposure durability classification, grade, and compliance with APA L870 . Surfaces that are to be exposed to view must not bear grademarks or other types of identifying marks.
1.4.3 Preservative-Treated Lumber and Plywood
The Contractor is responsible for the quality of treated wood products.
Each treated piece must be inspected in accordance with AWPA M2 and permanently marked or branded, by the producer, in accordance with AWPA M6.
The Contractor must provide Contracting Officer's Representative (COR) with the inspection report of an approved independent inspection agency that offered products comply with applicable AWPA Standards. The appropriate Quality Mark on each piece will be accepted, in lieu of inspection reports, as evidence of compliance with applicable AWPA treatment standards.
1.4.4 Fire-Retardant Treated Lumber
Mark each piece in accordance with AWPA M6, except pieces that are to be
SECTION 06 10 00 Page 3 natural or transparent finished. In addition, exterior fire-retardant lumber must be distinguished by a permanent penetrating blue stain.
Labels of a nationally recognized independent testing agency will be accepted as evidence of conformance to the fire-retardant requirements of
AWPA M6.
1.5 SIZES AND SURFACING
ALSC PS 20 for dressed sizes of yard and structural lumber. Lumber must be surfaced four sides. Size references, unless otherwise specified, are nominal sizes, and actual sizes must be within manufacturing tolerances allowed by the standard under which the product is produced. Other measurements are IP or SI standard.
1.6 MOISTURE CONTENT
Air-dry or kiln-dry lumber. Kiln-dry treated lumber after treatment.
Maximum moisture content of wood products must be as follows at the time of delivery to the job site:
a. Framing lumber and board, 19 percent maximum
b. Materials other than lumber; moisture content must be in accordance with standard under which the product is produced
1.7 PRESERVATIVE TREATMENT
a. 0.25 pcf intended for above ground use.
b. 0.40 pcf intended for ground contact and fresh water use. All wood must be air or kiln dried after treatment. Specific treatments must be verified by the report of an approved independent inspection agency, or the AWPA Quality Mark on each piece. Brush coat areas that are cut or drilled after treatment with either the same preservative used in the treatment or with a 2 percent copper naphthenate solution.
The following items must be preservative treated:
(1) Wood sills, soles, plates, furring, and sleepers that are less than 24 inches from the ground, furring and nailers that are set into or in contact with concrete or masonry.
(5) Nailers, edge strips, crickets, curbs, and cants for roof decks.
1.8 FIRE-RETARDANT TREATMENT
Fire-retardant treated wood must be pressure treated Treatment and performance inspection must be by an independent and qualified testing agency that establishes performance ratings. Each piece or bundle of treated material must bear identification of the testing agency to indicate performance in accordance with such rating.
Fire-retardant-treated wood products must be free of halogens, sulfates, ammonium phosphate, and formaldehyde. Items to be treated include the following:
a. Blocking in rated partition assemblies.
SECTION 06 10 00 Page 4
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Virgin Lumber
Lumber fabricated from old growth timber is not permitted. Avoid companies who buy, sell, or use old growth timber in their operations, when possible.
2.2 PLYWOOD PANELS
APA L870 , APA S350 , APA E445 , and APA F405 respectively.
2.2.1 Other Uses
2.2.1.1 Plywood
Plywood for blocking. C-D Grade, Exposure 1.
2.3 OTHER MATERIALS
2.3.1 Miscellaneous Wood Members
2.3.1.1 Sill Plates
Sill plates must be standard or number 2 grade.
2.3.1.2 Blocking
Blocking must be standard or number 2 grade.
2.3.2 Adhesives
Comply with applicable regulations regarding toxic and hazardous materials and as specified. Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36. Provide certification or validation of indoor air quality for non-aerosol adhesives applied on the interior of the building (inside of the weatherproofing system). Provide certification or validation of indoor air quality for aerosol adhesives used on the interior of the building (inside of the weatherproofing system).
2.4 ROUGH HARDWARE
Unless otherwise indicated or specified, rough hardware must be of the type and size necessary for the project requirements. Sizes, types, and spacing of fastenings of manufactured building materials must be as recommended by the product manufacturer unless otherwise indicated or specified. Rough hardware exposed to the weather or embedded in or in contact with preservative treated wood, exterior masonry, or concrete walls or slabs must be hot-dip zinc-coated in accordance with
ASTM A153/A153M .
SECTION 06 10 00 Page 5
2.4.1 Bolts, Nuts, Studs, and Rivets
ASME B18.2.1 , ASME B18.5.2.1M , ASME B18.5.2.2M and ASME B18.2.2 .
2.4.2 Lag Screws and Lag Bolts
ASME B18.2.1 .
2.4.3 Wood Screws
ASME B18.6.1 .
2.4.4 Nails
ASTM F547, size and type best suited for purpose. For sheathing and subflooring, length of nails must be sufficient to extend 1 inch into supports. In general, 8-penny or larger nails must be used for nailing through 1 inch thick lumber and for toe nailing 2 inch thick lumber;
16-penny or larger nails must be used for nailing through 2 inch thick lumber. Nails used with treated lumber and sheathing must be hot-dipped galvanized in accordance with ASTM A153/A153M . Nailing must be in accordance with the recommended nailing schedule contained in AWC WFCM.
Where detailed nailing requirements are not specified, nail size and spacing must be sufficient to develop an adequate strength for the connection. The connection's strength must be verified against the nail capacity tables in AWC NDS. Reasonable judgment backed by experience must ensure that the designed connection will not cause the wood to split. If a load situation exceeds a reasonable limit for nails, a specialized connector must be used.
PART 3 EXECUTION
3.1 INSTALLATION
Do not install building construction materials that show visual evidence of biological growth.
Conform to AWC WFCM unless otherwise indicated or specified. Select lumber sizes to minimize waste. Fit rough carpentry, set accurately to the required lines and levels, and secure in place in a rigid manner. Do not splice framing members between bearing points. Frame members for the passage of pipes, conduits, and ducts. Reinforce all members damaged by such cutting or boring by means of specially formed and approved sheet metal or bar steel shapes, or remove and provide new, as approved.
Provide as necessary for the proper completion of the work all framing members not indicated or specified.
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