Attachment -Technical Exhibit-1_2_3_4.pdf

PDF 914 KB Posted Jul 19, 2023

Attached to: Inspection & Repair Overhead Crane
Solicitation number: W91QVN23R0143
Issued by: Department of the Army Materiel Command Army Contracting Command

About this file

Written by GovTribe AI · Dec 21, 2023

This technical file contains inspection checklists and load testing procedures for overhead cranes. It lists over 100 overhead lifting devices at Camp Humphreys and Camp Ames, providing details on their location, size, manufacturer, and serial number. The checklists specify inspections and maintenance to be performed on hoists, hooks, wire ropes, electrical components, structural parts, and load brakes. Load testing requirements are also outlined, covering static and dynamic tests of hoists, wire ropes, brakes, and trolley and bridge motions. The document establishes protocols for inspecting and testing overhead cranes to ensure safety and proper operation.

The associated federal contract opportunity is a solicitation seeking proposals for inspection and repair of overhead cranes. The solicitation number is W91QVN23R0143 and was issued by the Department of the Army Materiel Command Army Contracting Command. The opportunity type is listed as a solicitation, indicating the government is accepting bids for the products or services described therein.

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W91QVN23R0143-0001.pdf	PDF	Aug 24, 2023
A0001_Attachment -Technical Exhibit-1234_Updated.pdf	PDF	Aug 24, 2023
W91QVN23R0143.pdf	PDF	Jul 19, 2023

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7.3 Technical Exhibit (TE).

Technical Exhibit 1 - Area Maps.

Technical Exhibit 2 – Overhead Lifting Devices List

LIST OF OVERHEAD LIFTING DEVICES AT CAMP HUMPHREYS/AMES (Item)

No. Size(Ton) Bldg Description Manufacturer Serial No. Site Location Type Remark

X001AA / X002AA Manual Operated, 1/2 ton thru 2 ton

1 1/2 ton 7334 Wire Block Winch Crane Thren Inc 5014-76742 Cp Humphreys

SEWAGE LIFT

STATION Wire

2 1.0 ton 665 Chain Block Hoist Crane Kukdong Hoist 154H10S045-

Cp Humphreys

SEWAGE LIFT

STATION Chain

3 1.0 ton 856 Chain Block Hoist Crane Kukdong Hoist 143H10S023-

Cp Humphreys

SEWAGE LIFT

STATION Chain

4 1.0 ton 5328 Chain Block Hoist Crane Daesan Hoist 5328-

DS131022

Cp Humphreys

SEWAGE LIFT

STATION Chain

5 1.0 ton 5329 Chain Block Hoist Crane Daesan Hoist 5329-

DS131022

Cp Humphreys

SEWAGE LIFT

STATION Chain

6 1.0 ton 7145 Chain Block Hoist Crane Kukdong Hoist 154H10S045-

Cp Humphreys

SEWAGE LIFT

STATION Chain

7 1.2 ton 882(D) Chain Block Hoist Crane SWF Krantechnik 89074-56422 Cp Humphreys AC MAINT HGR Chain

8 2.0 ton 882(C) Chain Block Hoist Crane Yale & Towne 89074-56424 Cp Humphreys AC MAINT HGR Chain

9 2.0 ton 1212 Chain Block Overhead Hoist Crane Chester Hoist AG8075 Cp

Humphreys PWR PLT BLDG Chain

X001AB /X002AB Air Operated, 2.01 ton thru 5 ton

1 5.0 ton 210 Air Overhead Hoist Crane CM Lodestar XL-6041XE Cp Ames Ammo Surveillance Facility Chain

2 5.0 ton 210 Air Overhead Hoist Crane CM Lodestar XL-6042XE Cp Ames Ammo Surveillance Facility Chain

X001AC / X002AC Electric Operated, 1/2 ton thru 2 ton

1 1.0 ton 569 Electric Overhead Hoist Crane Kukdong Hoist 159A10N266 Cp Humphreys

SEWAGE LIFT

STATION Chain

2 1.0 ton 719 Electric Overhead Hoist Crane Saturn (Conedrive)

21670840- 100-1

Cp Humphreys

SEWAGE LIFT

STATION Wire

3 1.0 ton 1024 Electric Overhead Hoist Crane Kukdong Hoist 116A10N246 Cp Humphreys

SEWAGE LIFT

STATION Chain

4 1.0 ton 1082 Electric Overhead Hoist Crane Iljin Hoist H2817 Cp Humphreys

SEWAGE LIFT

STATION Wire

5 1.0 ton 1087 Electric Overhead Hoist Crane Kukdong Hoist 116A10N245 Cp Humphreys

SEWAGE LIFT

STATION Chain

6 1.0 ton 1295 Electric Overhead Hoist Crane Iljin Hoist H4224 Cp Humphreys

SEWAGE LIFT

STATION Chain

7 1.0 ton 1437 Electric Overhead Hoist Crane Kukdong Hoist 166A10N154 Cp Humphreys

SEWAGE LIFT

STATION Chain

8 1.0 ton 2005 Electric Overhead Hoist Crane Kukdong Hoist 134A10N272 Cp Humphreys

SEWAGE LIFT

STATION Chain

9 1.0 ton 2097(B) Electric Overhead Hoist Crane Kukdong Hoist 159A10N268 Cp Humphreys

SEWAGE LIFT

STATION Chain

10 1.0 ton 5110 Electric Overhead Hoist Crane Iljin Hoist H3093 Cp Humphreys

SEWAGE LIFT

STATION Wire

11 1.0 ton 5210 Electric Overhead Hoist Crane Kukdong Hoist 157A10N198 Cp Humphreys

SEWAGE LIFT

STATION Chain

12 1.0 ton 6010 Electric Overhead Hoist Crane Kukdong Hoist 159A10N267 Cp Humphreys

SEWAGE LIFT

STATION Chain

13 1.0 ton 6205 Electric Overhead Hoist Crane LK Hoist 18020805 Cp Humphreys

SEWAGE LIFT

STATION Chain

14 1.0 ton 6425 Electric Overhead Hoist Crane Daesan Hoist DS1310014 Cp Humphreys

SEWAGE LIFT

STATION Chain

15 1.0 ton 6629 Electric Overhead Hoist Crane Harrington Hoist 050202 Cp Humphreys

SEWAGE LIFT

STATION Wire

16 1.0 ton 6841 Electric Overhead Hoist Crane Harrington Hoist 050205 Cp Humphreys

SEWAGE LIFT

STATION Wire

17 1.0 ton 6934 Electric Overhead Hoist Crane Harrington Hoist 059686 Cp Humphreys

SEWAGE LIFT

STATION Wire

18 1.0 ton 7045 Electric Overhead Hoist Crane Iljin Hoist H4505 Cp Humphreys

SEWAGE LIFT

STATION Wire

19 1.0 ton 12405 Electric Overhead Hoist Crane Kukdong Hoist 161A10N166 Cp Humphreys

SEWAGE LIFT

STATION Chain

20 1.0 ton 12410(A) Electric Overhead Hoist Crane Accolift Hoist 1411011 Cp Humphreys Headquarters(USFK) Chain

21 1.0 ton 12410(B) Electric Overhead Hoist Crane Accolift Hoist 1412019 Cp Humphreys Headquarters(USFK) Chain

22 1.0 ton 12410(C) Electric Overhead Hoist Crane Accolift Hoist 1411008 Cp Humphreys Headquarters(USFK) Chain

23 1.0 ton 12410(D) Electric Overhead Hoist Crane Accolift Hoist 1412018 Cp Humphreys Headquarters(USFK) Chain

24 1.0 ton 12410(E) Electric Overhead Hoist Crane Accolift Hoist 1407005 Cp Humphreys Headquarters(USFK) Chain

25 1.0 ton 6147 Electric Overhead Hoist Crane Harrington Hoist 066636 Cp Humphreys

SEWAGE LIFT

STATION Wire

26 1.0 ton 5115 Electric Overhead Hoist Crane Harrington Hoist 066634 Cp Humphreys

SEWAGE LIFT

STATION Wire

27 1.0 ton 12605 Electric Overhead Hoist Crane Harrington Hoist 066632 Cp Humphreys

SEWAGE LIFT

STATION Wire

28 2.0 ton 857(B) Electric Overhead Hoist Crane Yale & Towne AW218579 Cp Humphreys AC MAINT HGR Wire

29 2.0 ton 1018 Electric Overhead Hoist Crane Show-Box 33855 Cp Humphreys AC MAINT HGR Wire

30 2.0 ton 1811 Electric Overhead Hoist Crane Yele Hoist AW358580 Cp

31 2.0 ton 1811 Electric Overhead Hoist Crane Yele Hoist AW358581 Cp Humphreys AC MAINT HGR Wire

32 2.0 ton 1860(B) Electric Overhead Hoist Crane Robbins & Mayers 153352SM1 Cp

Humphreys Deputy DPW Wire

33 2.0 ton 5550 Electric Overhead Hoist Crane Yele Hoist G3WA5143NH Cp Humphreys Housing Shop Wire

34 2.0 ton 5550 Electric Overhead Hoist Crane Yele Hoist G3WA5138NH Cp Humphreys Housing Shop Wire

35 2.0 ton 5908 Electric Overhead Hoist Crane SWF Krantechnik 11328316 Cp Humphreys Golf Maint' Shop Wire

36 2.0 ton 12301 Electric Overhead Hoist Crane SWF Krantechnik HMX03155 Cp Humphreys WTR SUP/TRT BLD Wire

X001AD / X002AD Electric Operated, 2.01 ton thru 5 ton

1 3.0 ton 801 Electric Overhead Hoist Crane Hyundai Hoist 711087 Cp Humphreys AC MAINT HGR Wire

2 3.0 ton 857(A) Electric Overhead Hoist Crane Yale & Towne AY224662 Cp Humphreys AC MAINT HGR Wire

3 3.0 ton 858 Electric Overhead Hoist Crane Hyundai Hoist 711088 Cp Humphreys AC MAINT HGR Wire

4 3.0 ton 1019 Electric Overhead Hoist Crane Bando Hoist 3LC21124 Cp Humphreys AC MAINT HGR Wire

5 3.0 ton 1603(E) Electric Overhead Hoist Crane Span Master 153349SM1 Cp Humphreys VEH MAINT SHOP Wire

6 3.0 ton 12410(F) Electric Overhead Hoist Crane Accolift Hoist 1210009 Cp Humphreys Headquarters(USFK) Chain

7 3.0 ton 12410(G) Electric Overhead Hoist Crane Accolift Hoist 1410050 Cp Humphreys Headquarters(USFK) Chain

8 3.0 ton 12410(H) Electric Overhead Hoist Crane Accolift Hoist 1404015 Cp Humphreys Headquarters(USFK) Chain

9 3.0 ton 12410(J) Electric Overhead Hoist Crane Accolift Hoist 1408012 Cp Humphreys Headquarters(USFK) Chain

10 3.0 ton 12410(K) Electric Overhead Hoist Crane Accolift Hoist 1406042 Cp Humphreys Headquarters(USFK) Chain

11 3.0 ton 12410(M) Electric Overhead Hoist Crane Accolift Hoist 1406041 Cp Humphreys Headquarters(USFK) Chain

12 4.0 ton 809 Electric Overhead Hoist Crane Kukdong Hoist 153351SM1 Cp Humphreys AC MAINT HGR Wire

13 5.0 ton 860 Electric Overhead Hoist Crane Bando Hoist 5H9702 Cp Humphreys Deputy DPW Wire

14 5.0 ton 882(B) Electric Overhead Hoist Crane SWF Krantechnik CHH-5642 Cp Humphreys AC MAINT HGR Wire

15 5.0 ton 1020(A) Electric Overhead Hoist Crane Yale & Towne AD052780 Cp

16 5.0 ton 1020(B) Electric Overhead Hoist Crane Yale & Towne AD052781 Cp

17 5.0 ton 1603(D) Electric Overhead Hoist Crane Show-Box K2-59828 Cp Humphreys VEH MAINT SHOP Wire

18 5.0 ton 1603(A) Electric Overhead Hoist Crane Robbins & Mayers 153350SM1 Cp

Humphreys VEH MAINT SHOP Wire

19 5.0 ton 1603(C) Electric Overhead Hoist Crane Robbins & Mayers 153350SM2 Cp

Humphreys VEH MAINT SHOP Wire

20 5.0 ton 1603(B) Electric Overhead Hoist Crane Robbins & Mayers 153350SM3 Cp

Humphreys VEH MAINT SHOP Wire

21 5.0 ton 1860(A) Electric Overhead Hoist Crane Robbins & Mayers 153347SM1 Cp

Humphreys Deputy DPW Wire

22 5.0 ton 2011(A) Electric Overhead Hoist Crane R&M Hoist 167157CU2 Cp Humphreys ORG STR BLDG Wire

23 5.0 ton 2011(B) Electric Overhead Hoist Crane R&M Hoist 167157CU1 Cp Humphreys ORG STR BLDG Wire

24 5 ton 10 Electric Overhead Hoist Crane Wright Hoist 13699 Yongin VEH MAINT SHOP wire

X001AE / X002AE Electric Operated, 5.01 ton thru 10 ton

1 7.5 ton 1052 Electric Overhead Hoist Crane Sungdo Hoist SH169 Cp Humphreys REPAIR BAYS DOL Wire

2 8.3 ton 711 Electric Overhead Hoist Crane Konecranes Q0301372 Cp Humphreys VEH MAINT SHOP Wire

3 10.0 ton 713(A) Electric Overhead Hoist Crane Konecranes Q0301397 Cp Humphreys VEH MAINT SHOP Wire

4 10.0 ton 713(B) Electric Overhead Hoist Crane Konecranes Q0301396 Cp Humphreys VEH MAINT SHOP Wire

5 10.0 ton 868 Electric Overhead Hoist Crane Show-Box L376575 Cp Humphreys VEH MAINT SHOP Wire

6 10.0 ton 882(A) Electric Overhead Hoist Crane SWF Krantechnik CHH-5641 Cp Humphreys AC MAINT HGR Wire

7 10.0 ton 1811 Electric Overhead Hoist Crane Yele Hoist AW358578 Cp Humphreys AC MAINT HGR Wire

8 10.0 ton 1811 Electric Overhead Hoist Crane Yele Hoist AW358579 Cp Humphreys AC MAINT HGR Wire

9 10.0 ton 7010 Electric Overhead Hoist Crane SWF Krantechnik HQX00025 Cp Humphreys VEH MAINT SHOP Wire

10 10.0 ton 7032 Electric Overhead Hoist Crane SWF Krantechnik HQX00027 Cp Humphreys VEH MAINT SHOP Wire

11 10.0 ton 7628 Electric Overhead Hoist Crane SWF Krantechnik 11258103 Cp Humphreys VEH MAINT SHOP Wire

12 10.0 ton 12700 Electric Overhead Hoist Crane SWF Krantechnik HQX00026 Cp Humphreys VEH MAINT SHOP Wire

X001AF / X002AF Electric Operated, 10.01ton thru 20ton

1 20.0 ton 712(B) Electric Overhead Hoist Crane Konecranes Q0301374 Cp Humphreys REPAIR BAYS DOL Wire

2 20.0 ton 7000 Electric Overhead Hoist Crane SWF Krantechnik HQX00028 Cp Humphreys VEH MAINT SHOP Wire

X001AG / X002AG Electric Operated, 20.01ton thru 30ton

1 30.0 ton 2110(A) Electric Overhead Hoist Crane SWF Krantechnik HLX08287 Cp Humphreys VEH MAINT SHOP Wire

2 30.0 ton 2110(B) Electric Overhead Hoist Crane SWF Krantechnik HLX08288 Cp Humphreys VEH MAINT SHOP Wire

3 30.0 ton 2130(A) Electric Overhead Hoist Crane SWF Krantechnik HMX02152 Cp Humphreys VEH MAINT SHOP Wire

4 30.0 ton 2130(B) Electric Overhead Hoist Crane SWF Krantechnik HMX02153 Cp Humphreys VEH MAINT SHOP Wire

5 30.0 ton 2150(A) Electric Overhead Hoist Crane SWF Krantechnik HMX02150 Cp Humphreys VEH MAINT SHOP Wire

6 30.0 ton 2150(B) Electric Overhead Hoist Crane SWF Krantechnik HMX02151 Cp Humphreys VEH MAINT SHOP Wire

X001AH / X002AH Electric Operated, Over 30.01 ton

1 35.0 ton 7020 Electric Overhead Hoist Crane SWF Krantechnik HQX00032 Cp Humphreys VEH MAINT SHOP Wire

2 35.0 ton 7110 Electric Overhead Hoist Crane SWF Krantechnik HOX01730 Cp Humphreys VEH MAINT SHOP Wire

3 35.0 ton 7120 Electric Overhead Hoist Crane SWF Krantechnik HOX01728 Cp Humphreys VEH MAINT SHOP Wire

4 35.0 ton 7130 Electric Overhead Hoist Crane SWF Krantechnik HOX01729 Cp Humphreys VEH MAINT SHOP Wire

5 35.0 ton 7210 Electric Overhead Hoist Crane SWF Krantechnik HOX02195 Cp Humphreys VEH MAINT SHOP Wire

6 35.0 ton 7230 Electric Overhead Hoist Crane SWF Krantechnik HOX02194 Cp Humphreys VEH MAINT SHOP Wire

7 35.0 ton 7240 Electric Overhead Hoist Crane SWF Krantechnik HOX02193 Cp Humphreys VEH MAINT SHOP Wire

8 35.0 ton 7325 Electric Overhead Hoist Crane SWF Krantechnik HNX07151 Cp Humphreys VEH MAINT SHOP Wire

9 35.0 ton 7410 Electric Overhead Hoist Crane SWF Krantechnik HNX03180 Cp Humphreys VEH MAINT SHOP Wire

10 35.0 ton 7430 Electric Overhead Hoist Crane SWF Krantechnik HNX07152 Cp Humphreys VEH MAINT SHOP Wire

11 35.0 ton 7440 Electric Overhead Hoist Crane SWF Krantechnik HNX07153 Cp Humphreys VEH MAINT SHOP Wire

12 35.0 ton 7506 Electric Overhead Hoist Crane SWF Krantechnik HOX04878 Cp Humphreys VEH MAINT SHOP Wire

13 35.0 ton 7520 Electric Overhead Hoist Crane SWF Krantechnik HOX04879 Cp

14 35.0 ton 7556 Electric Overhead Hoist Crane SWF Krantechnik HOX04342 Cp

15 35.0 ton 8300 Electric Overhead Hoist Crane SWF Krantechnik HLX-06569 Cp Humphreys VEH MAINT SHOP Wire

16 35.0 ton 8310 Electric Overhead Hoist Crane SWF Krantechnik HLX-06570 Cp Humphreys VEH MAINT SHOP Wire

17 35.0 ton 12055 Electric Overhead Hoist Crane SWF Krantechnik HKX05028 Cp Humphreys VEH MAINT SHOP Wire

18 35.0 ton 12710 Electric Overhead Hoist Crane SWF Krantechnik HQX00033 Cp

Total 109

Technical Exhibit 3

INSPECTION (OVERHEAD CRANE) CHECK LIST

CONTRACT NO.:

TYPE / LOAD RATING : (Electric, Manual, Air) Hoist and Overhead Crane / Ton

LOCATION/BUILDING NO. : Camp Humphreys / Camp Ames / Camp Yongin / BLDG #

SERIAL NO. : / Test Load(weight) : Ton

INSPECTION OR MAINTENANCE TO BE PERFORMED Result Initials Pass Fail

Remove and inspect drum, sheaves, magnetic disc plate and linings. Clean as required. Adjust brake operating clearance.

Check wire rope for kinks, abrasion, stretch, corrosion or broken wire strands and reduction outside diameter

Check all wiring for evidence of damage and check security of all electrical connections.

Check operation of all limit switch.

Check oil level in motor geared trolley gear case. Add oil as required.

Clean hoist and trolley gear case breathers in solvent.

Inspect Lubricate exposed teeth on geared trolley wheels.

Inspect bumpers and bumper stops and bolts, pins, and nuts for trolley.

Lubricate trolley wheel bearings.

Inspect all mounting hardware for looseness and tighten.

Lubricate sheave bearings in upper block, equalizer and bottom block.

Apply a small amount of oil to the shaft bearings of the plugging upper limit switch.

Inspect hook using a magnetic particle, penetrate or other method capable of detecting cracks. (Used magnetic particle)

Inspect throat opening, hook depth at load bearing point, twist, hook damage, hook latch, and bearing. Wire Rope Diameter: Twist Hook Degree :

Hook Depth / Opening Point: Bearing Point:

Inspect contacts of control contacts. All contacts are silver alloy and are not harmed by discoloration and slight pitting. Do not file these contacts. Replace them only when silver has worn thin or they are severely pitted.

Check all functional operating mechanisms: Maladjustment that interferes with proper operation unusual sounds.

Check all warning and instruction labels and load marking.

* LIST REASONS FOR ANY ITEMS OF SERVICE WERE NOT DONE AND/OR ANY REPAIRS REQUIRED :

INSPECTOR NAME AND SIGNATURE :

VERIFIED BY : SIGNATURE :

PRINTED NAME AND RANK :

TEL NO. :

COR/ACOR SIGNATURE : DATE :

Technical Exhibit 4

LOAD TEST (OVERHEAD CRANE) CHECK LIST

CONTRACT NO. :

TYPE / LOAD RATING : (Electric, Manual, Air) Hoist and Overhead Crane / Ton

LOCATION/BUILDING NO. : Camp Humphreys / Camp Ames / Camp Yongin / BLDG #

SERIAL NO. : / Test Load(weight) : Ton

LOAD TESTING TO BE PERFORMED Check Initials PERFORMED WHEN THE DEVICE IS NEW, EXTENSIVELY REPAIRED, ALTERED, OR HAVE BEEN IDLE FOR

ONE YEAR OR MORE

METHOD USED DYNAMOMETER (Load Cell)

FABRICATED WEIGHT

OTHER

REQUIREMENT AND SPECIFICATION Result Initials Pass Fail

Load hoist static test, main hoist.

Load hoist static test, auxiliary hoist.

Load hoist dynamic test.

For variable-rated crane, perform the applicable variable-rated crane tests in addition to any other required tests.

Load hoist dynamic test, main hoist.

Load hoist dynamic test, auxiliary hoist.

Wire rope test.

For variable-rated crane, perform the applicable variable-rated crane tests in addition to any other required tests. During either the static or dynamic test, where possible, test the entire working length of the wire rope.

Hoist load brake test (hydraulic or mechanical brake).

Load hoist loss of power (panic test).

Trolley motion test.

Bridge motion test.

Primary and secondary holding brakes.

Hoist dynamic load brake(eddy current) Checking lowering speed against specifications to ensure correct brake operation. Note: Eddy current brakes will not stop motion

* LIST REASONS FOR ANY ITEMS OF SERVICE WERE NOT DONE AND/OR ANY REPAIRS REQUIRED :

INSPECTOR NAME AND SIGNATURE :

VERIFIED BY : SIGNATURE :

PRINTED NAME AND RANK :

TEL NO. :

COR/ACOR SIGNATURE : DATE :

7.3 Technical Exhibit (TE).

File details come from the government source that posted it. Updated Jul 19, 2023.