Attachment C_ Specifications 120 US Ton All-Terrain Crane.pdf

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Attached to
120 US Ton All-Terrain Crane Federal contract opportunity
Solicitation number
PR355095
Issued by
Department of Energy

About this file

This document is a detailed specification for a 120 US Ton All-Terrain Crane for the Department of Energy, located at Oak Ridge, TN. The specifications cover comprehensive requirements for a Mercedes Benz-powered crane with a maximum capacity of 120 US tons, a main boom length of 39.3 to 194.9 feet, and a maximum tip height of 274.6 feet. Key technical details include a Mercedes Benz diesel engine, hydropneumatic suspension, 8x4x8 axle configuration, advanced steering and braking systems, and multiple cab and control options.

The crane includes advanced features such as a telescopic boom with 5 integrated sheaves, two hoists, multiple hook block options (ranging from 17,600 to 176,400 lbs), and various extensions like a variable swing-away jib. The seller must provide a two-year or 3,000-hour warranty and maintain a support and maintenance office within a 4-hour driving distance of the specified location. The specification allows for "or equivalent" alternatives for most components, providing flexibility for potential bidders while maintaining strict performance standards.

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Other files for this federal contract opportunity

Other files attached to 120 US Ton All-Terrain Crane, newest first.
File Type Posted
Attachment A_Terms-Conditions-Commerical-Item-August-29-2023 (2).pdf PDF
Attachment B_UT-Battelle Prime Supplemental Flowdown Document.pdf PDF
Attachment D_Reps-and-Certs-Abbreviated - 02.10.2025.pdf PDF
RFP PR355095.pdf PDF

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Text version

The following specifications are for a required 120 US Ton All-Terrain Crane, which covers the crane system and support.

• Max Crane Capacity – 120 US Ton

• Max Counterweight 54,000 LBS

• Main Boom Length 39.3 FT – 194.9 FT

• Boom Extension 4.9 FT / 32.8 FT – 88.6 FT

• Max Width 8.4 FT / 23.8 FT

• Max Length 43.10 FT

• Max Height 12.11 FT

• Max Tip Height 274.6 FT

• Max 4 Hour Onsite Service/Technical Support Time

Basic Machine

Equipment carrier:

Engine – Mercedes Benz OM471 Diesel; Output 340 kW/1600 1/min (432HP), torque 2300Nm/1300/min; The engine complies with EU Stage V/Tier 4F; Exhaust system complete stainless steel with SCR catalyzer or equivalent.

Fuel tank – 108 Gallons (no RME / biodiesel); 11 gallons AdBlue tank or equivalent.

Transmission – Mercedes Benz G230-12; Automated gearbox; 12 forward speeds and 2 reverse;

2-stage transfer case with switchable longitudinal lock or equivalent.

Axles 8 x 4 x 8 – All 4 axles steered, axles 1 and 4 are driven and equipped with selectable transverse lock or equivalent.

Suspension – Hydropneumatic suspension with axle load compensation; Hydraulically lockable;

Manual or Automatic leveling alternatively or equivalent.

Steering – Dual circuit hydro servocom steering with emergency steering pump; Active rear axle steering (axles 3 and 4) with 6 different steering programs or equivalent.

Brakes – Pneumatic dual circuit service brake with antilock system, acting on all wheels; Disc brakes; Additional exhaust brake and constant throttle valve; Spring-loaded parking brake; Incl.

ABS or equivalent.

Tires – Tires size 385/95 R25; Steel rims 9,50-25/1,7”. or equivalent.

Cab 2550 – Type 8.4ft; Adjustable driver seat, armrests and pneumatic suspension; Steering wheel height and tilt adjustable; Power door windows; Tinted glass, Radio, Seat heating;

Heating engine-dependent; Air condition or equivalent.

Drive lights – Including low beam, upper beam, daytime running lights, fog lights and cornering lights or equivalent.

Central lubrication – Automatic central lubrication system for lubricating points at the carrier or equivalent.

Outriggers – H-4 Point design; Vertical and horizontal movement fully hydraulic; Manual or automatic levelling alternatively on both sides of carrier; 4 outriggers bases. 4 outrigger pads

0.92 square feet with transport position at vertical cylinder or equivalent.

Outrigger basis monitoring – Individual monitoring of horizontal stroke; Deviation warning in cab or equivalent.

Outrigger load indicator – The outrigger load is indicated in the operator cab and the outrigger control box or equivalent.

Electronic immobilizer system – Prevents uncontrolled carrier mobilization; Incl. 5 ignition keys or equivalent.

Pneumatic tire filling plug – For self-inflating of the wheels or equivalent.

Equipment superstructure:

Engine 129-5 – Mercedes Benz OM934 Diesel; Output 129 kW/1800/min (175HP), torque 750Nm/1200-1600 1/min; The engine complies with EU Stage V/Tier 4F; Exhaust system complete stainless steel with SCR catalyzer or equivalent.

Fuel tank – 53 gallons Diesel (no REM/Biodiesel); 6.6 gallons AdBlue Tank or equivalent.

Telescopic boom HA60 – 39.4 – 194.9 ft; Single cylinder telescoping system, automatic telescoping; Attachments for all equipment and extensions; 5 sheaves integrated in boom head for max. capacity of 142,200 lbs. or equivalent.

Boom luffing – Single luffing cylinder with automatic lowering brake valve or equivalent.

Rotary drive – Single slewing gear unit with spring-loaded multi-disc brake or equivalent.

H1- Hoist with spring-loaded multi-disc brake; Resolver (hoist rotation indicator); Incl. hoist monitoring or equivalent.

Counterweight 42,500 lbs. – 5 pieces 1-5 (Special 4 pieces 1-3+7; Automatic rigging system or equivalent.

Control System – Enabling 4 simultaneous working movements; Electric pilot controls via 2 two-axis joysticks or equivalent.

Operation aids – IC-1, with integrated load moment indicator acc. EN 1300; Color display;

Displaying of current operating conditions, load charts, fault indicators; Signal lights indicating LMI-load; Crane data logger or equivalent.

IC-1 Remote telematic system or equivalent.

Working range limiter – Displaying and programmability of work range limits by IC-1 or equivalent.

Cab 875 – Type 2.9ft; Tilt variable 16 degrees, Fold-out front window; Extendable side, front pedestal; Handrails; Tinted safety glass; Pull-down sun visor; Radio; Seat heating; Heating engine-dependent; Air condition or equivalent.

Additional Equipment

Carrier:

Axles 8 x 6 x 8 – All 4 axles steered, axles 1, 3 and 4 are driven and equipped with selectable transverse lock or equivalent.

Wear-free auxiliary brake – Wear free auxiliary eddy-current brake at 4th axle or equivalent.

Superstructure:

Heavy lift attachment – 2 additional sheaves; Dis-/connectable; for total of 7 sheaves at boom head; Max capacity 176,400 lbs. or equivalent.

2. hoist (H2) – Spring loaded multi-disc brake; Resolver (hoist rotation indicator); Incl. quick couplings and transport rack; Self rigging or equivalent.

Additional counterweight 11,500 lbs. – 2 pieces; For total 54,000 lbs. 7 pieces (SPECIAL 6 pieces) or equivalent.

Load supervision camera – Camera mounted on main boom head to supervise the hook block and load from above, Incl. boom head light on boom head or equivalent.

Handling:

Remote Control – Control of superstructure movements via wireless remote control or equivalent.

Moving out of crane cab, enables machine moving when rigged, possible even under load or equivalent.

Extensions:

HAV-VA 88.6 ft – Variable extension with double folding swing-away jib, manual offset 20/40 degree; 1 sheave head; Incl. transport storage; Includes HAV 32.8, HAV 62.3 ft, and HAV-VA 59.0

ft. or equivalent.

HAV-HY – Hydraulic, stepless offset 0-40 degree, instead of manual offset; Available for HAV

32.8 ft., HAV 62.3 ft., HAV-VA 59.0 ft. and HAV-VA 88.6 ft. or equivalent.

MS (runner) – 4.9ft; Fixed assembly jib, 2-sheaves for max. capacity 58,700 lbs.; Incl. transport storage at boom head or equivalent.

Hook Blocks:

Hook block 176,400 lbs., 5-sheaves – Max capacity 155,700 lbs.; 2,360 lbs.; Double hook, red with white signal stripes or equivalent.

Hook block 110,200 lbs., 3-sheave – Max capacity 101,200; 1,320 lbs.; Double hook, red and with signal stripes or equivalent.

Hook 17,600 – Max capacity 15,000 lbs.; 375; Single hook, red or equivalent.

Maintenance and Support:

Seller shall provide a Standard Warranty of Two (2) Years or 3,000 Hours, whichever comes first, Parts and Labor.

To ensure equipment down time is minimized, Seller shall have a maximum of 4 Hour response time for all Onsite Service/Technical Support. Therefore, Seller's support and maintenance office must be within a 4-hour driving distance of 1 Bethel Valley Road, Oak Ridge, TN.

File details come from the government source that posted it. Updated .