Attachment 6 TE-6.pdf

SV33 SV64 Description Periodicity X X Replace the Emergency Position Indicating Radio Beacon (EPIRB) 120 months

X Replace Anodes (Port Jet) 12‐15 Months X Replace Anodes (STBD JET) 12‐15 Months X Grease support rods and tubes 12‐15 Months X Replace Hydraulic Oil Filter 12‐15 Months X Replace Hydraulic Oil. Measure impeller. 12‐15 Months X Deck, Hull, Structural Plating, Seachest Strainer Plates, Water Jet Tunnel grates 12‐15 Months X Replace Hull Zincs 12‐15 Months X Frames & Gussets 12‐15 Months X Collar Condition & Fasteners 12‐15 Months X Hull Paint – Renew Top Coat (Contracted) 12‐15 Months X Clean, Inspect, and Overhaul Seawater Strainer 18 months X Test Boat Slings at Double Working Load 18 Months

X Trailer ‐ Test Trailer Tie‐Downs at Double Working Load 18 Months X Inspect Metallic Safety Stanchions and Guard Chains around Trunk Hatches and Hatchways 18 months

X Inspect, Clean, and Lubricate Metallic Inclined Ladders and Associated Handrails, Handchains, and Manropes 18 months

X Inspect Vertical Ladders, Metallic 18 months

X X Replace the Emergency Position Indicating Radio Beacon (EPIRB) Bracket Hydrostatic Release Unit (HRU) 24 months

X Flush and clean potable water system per BUMED or available MRC/MPC 36 Months X X Replace Carbon Monoxide Detector 48 months X X Inspect/Re‐Certify Fire Supression System 60 months X X Perform Hydrostatic Pressure Testing of Fire Supression System Hoses 60 months X X Replace Portable Fire Extinguisher 60 months X X Replace Heat Detector 60 months X X Replace Cylinders and Re‐Certify Fire Suppression System 60 months X Clean and Preserve Aluminum Bulkheads, Superstructure, and Hull Above Waterline 60 months X X Clean and Inspect Fireboy Extinguishing System Components 8 months X Inspect Deck Drains 8 Months X Flush Engine Cooling System After Each Use

Technical Exhibit 6 ‐ SV 33/64 Preventative Maintenance

X Remove Contaminants from Boat Trailer After Removal from Water X X Inspect Ring Buoy Annually X X Lubricate Hull Fittings Annually X X Clean and Inspect Boat Electrical Distribution Panel(s). Visually Inspect Circuit Condition. Annually X X Inspect Boat Installed Receptacle. Measure Ground Circuit Resistance Annually

X Clean/inspect fixed fire suppression system components & weigh media tank Annually X P‐6 PUMP, Replace oil, change filters, perform tune‐up Annually X 10 PERSON LIFE RAFT Detailed inspection and verification of acceptance criteria Annually X Clean/inspect desiccant rotor and drive belt Annually X Replace inlet filter Annually

X Trailer ‐ Inspect and Lubricate Winch Wire Rope Annually

X Trailer ‐ Clean and Inspect Winch Web Strap. Clean and Inspect Trailer Winch Fiber or Synthetic Rope Annually X Clean and Inspect Portable Fuel Tank, Fuel Bladder, Fuel Lines, and Connections Annually X Clean, Inspect, Lubricate, and Test Air Ports, Fixed Port Lights, and Battle Ports Annually X Inspect Bulkheads and Superstructure Annually X Inspect Beading, Cleats, and Transoms Annually X X Adjust Deviation on Magnetic Compass Annually or After Installation

X X Replace Primary and Secondary Fuel Oil Filter Elements Annually or Every 500 hours +/‐ 50 hours

X X Inspect and Test Fire Suppression System Shutdowns Annually or Prior to Inspection or After Corrective Maintenance

X Trailer ‐ Clean and Inspect Drum Brake System Annually or Prior to transport of 350 miles

X Trailer ‐ Clean and Inspect Disc Brake System Annually or Prior to transport of 350 miles

X Trailer ‐ Clean and Inspect Suspension System (Torsion Axle) Annually or Prior to transport of 350 miles

X Inspect Hull Bottoms and Bilges Annually or When Removed From Water

X Inspect Underwater Appendages Annually or When Removed From Water

X Clean Aluminum or Fiber Reinforced As directed by bilge inspection X Clean and Preserve Aluminum Hull Bottoms As directed by hull inspection

X Clean and Preserve Aluminum Hull Bottom Not Requiring Antifouling Coatings As directed by hull inspection X 10 PERSON LIFE RAFT CERT EXPIRATION Bi‐Annually X Clean and grease VC2500 vertical capstan Bi‐Monthly X Check/adjust valve lash & fuel injection timing Every 1000 Hrs X Replace Oil / Gear Housing in Water Jet Every 1000 Hrs X Properly dispose of hazardous material Every 1000 Hrs X Inspect water jet seal for leaks and signs of deterioration Every 1000 Hrs X Replace engine antifreeze & water Every 1000 Hrs X Properly dispose of hazardous material Every 1000 Hrs

X Flush Engine Cooling System Every 2 Months X Lubricate cooper bearing (Port) Every 200 Hrs X Lubricate cooper bearing (STBD) Every 200 Hrs X Change Marine Gear Oil & Filter (Port) Every 2000 Hrs X Change Marine Gear Oil & Filter (STBD) Every 2000 Hrs X Fit New Air Filter (Port) Every 2000 Hrs X Fit New Air Filter (STBD) Every 2000 Hrs

X Perform Tune‐Up Every 24 Months or Every 300 hours +/‐ 100 hours

X Inspect and Replace Accessory Drive Belt Every 250 hours +/‐ 25 hours X Lubricate Engine Every 250 hours +/‐ 25 hours X Inspect and Replace Corrosion Preventative Anodes Every 250 hours +/‐ 25 hours X Replace Engine Air Filter Every 250 hours +/‐ 25 hours X Replace Spark Plugs Every 250 hours +/‐ 25 hours X Replace Engine Oil and Filter Every 250 hours +/‐ 25 hours X Renew Engine Air Filter Every 250 hours +/‐ 25 hours

X Check tightness of bolts, nuts, & fittings on Marine Gear Every 250 Hrs X Check for oil leaks & check oil level on Marine Gear Every 250 Hrs X Replace engine fuel filter Every 250 Hrs X Inspect lines and Fittings Every 250 Hrs X Properly dispose of hazardous material Every 250 Hrs X Replace Filters & Change Oil Every 250 Hrs X Replace engine oil filter Every 250 Hrs X Change engine oil Every 250 Hrs X Properly dispose of hazardous material Every 250 Hrs

X Inspect mounts Every 250 Hrs X Inspect engine exhaust system Every 250 Hrs X Inspect Cam Offset on Saltwater Pump Every 500 hours +/‐ 50 hours X Clean and Inspect Engine Zinc Electrodes Every 500 hours +/‐ 50 hours

X Replace Fuel Filter Every 500 hours +/‐ 50 hours X Change Engine oil and filters (Port/STBD MDE) Every 500 Hrs X Replace engine oil filter Every 500 Hrs X Fit new paper or woven insert for fine separator for oil mist Every 500 Hrs X Change engine oil Every 500 Hrs X Properly dispose of hazardous material Every 500 Hrs X Clean external of Transmission Every 500 Hrs X Crankcase Ventilation Every 500 Hrs X Clean wire mesh for crankcase ventilation Every 500 Hrs X Clean fuel strainers Every 500 Hrs X Replace filter element Every 500 Hrs X Perform Generator Tune‐Up Every 500 Hrs X Check flexible coupling & mounting pads Every 5000 Hrs X Inspect Clutch Disc for cracks & wear Every 5000 Hrs X Inspect Gears for wear Every 5000 Hrs X Check control position settings Every 5000 Hrs X Check oil pump Every 5000 Hrs X Check control unit Every 5000 Hrs X Check actuating unit Every 5000 Hrs X Re‐calibrate gauges Every 5000 Hrs X Clean Oil Cooler Every 5000 Hrs X Check injection line valve Every 5000 Hrs X Check input & output shaft seals Every 5000 Hrs X Replace Suction Filter Every 5000 Hrs X Overhaul Engine IAW Manufacturers Instructions Every 5000 Hrs

X X Inspect and Test Emergency Position Indicating Radio Beacon (EPIRB) and Hydro Static Release Unit (HRU) Monthly

X X Inspect Portable Dry Chemical Fire Extinguisher (pressurized type) Monthly X X Inspect and Test Heat Detector Monthly X X Test Carbon Monoxide Detector Alarm Monthly

X Test System per BUMED or available MRC/MPC Monthly X Replenish depleted consumables (soap, towels, toilet paper, etc.) Monthly X Inspect and replace nonskid missing >8.5”x11” area or any size area that is hazardous Monthly X Portable C02 extinguisher inspection Monthly X Portable PKP extinguisher inspection Monthly X Clean/inspect/lubricate & test P‐6 Pump Monthly X Clean,inspect,A/C filters Monthly X Check steering and reverse cylinder hoses, linkages and associated hardware (Port) Monthly X Check steering and reverse cylinder hoses, linkages and associated hardware (STBD) Monthly X Inspect fixed fire suppression system components Monthly X Operate all system valves to ensure freedom or movement Monthly X Clean/inspect/test remote controlled fuel shutoff (Port/STBD) Monthly X 10 PERSON LIFE RAFT HYDROSTATIC RELEASE INSP/ACCEPT Monthly

X Trailer ‐ Lubricate Trailer Landing Gear and Wheel Bearings Monthly X Trailer ‐ Clean, Inspect, and Lubricate Tie‐Down Straps Monthly

X Inspect Trim System Components Monthly or Every 100 hours +/‐ 10 hours

X Inspect Boat Slings (polyester) Monthly or Prior to Use X Pump waste and gray water tanks, inspect hoses and piping Post Operation X Fill potable water tank, inspect hoses and piping Post Operation X Top off fuel tank to 95% Max. Post Operation X Perform general clean‐up of boat Post Operation

X Trailer ‐ Conduct Trailer Pre‐Operation Inspection Prior to Use X Test Lanyard Safety Switch Prior to Use X X Inspect and Clean Batteries Quarterly X X Inspect/Replace Wiper Blades and Lubricate Wiper Assembly Quarterly

X Clean/inspect sea water strainer(Port MDE) Quarterly X Clean/inspect sea water strainer(STBD MDE) Quarterly X Clean/inspect generator sea water strainer Quarterly X Lubricate shaft coupling (Port) Quarterly X Lubricate shaft coupling (STBD) Quarterly X Clean Battery post Quarterly X Spray battery post Quarterly X Perform battery load test Quarterly

X Clean batteries Quarterly X Test neutral safety switch start interlock Quarterly X Inspect/flush raw water heat exchanger & pump Quarterly X Inspect air filter service indicator Quarterly X Clean engine blower Quarterly X Check belt condition and tension Quarterly

X Test Propulsion Engine Neutral Safety Switch Quarterly X Trailer ‐ Inspect, Clean, and Lubricate Wheel Hub Quarterly X Trailer ‐ Clean, Inspect, and Lubricate Hydraulic Surge Brake Actuator Quarterly X Inspect Outboard Engine Quarterly

X Grease Steering cylinder (Port Jet) Quarterly X Grease Steering cylinder (STBD Jet) Quarterly X Grease Reverse cylinder (Port Jet) Quarterly X Grease Reverse cylinder (STBD Jet) Quarterly X Lubricate steering crank Shaft (Port Jet) Quarterly X Lubricate steering crank Shaft (STBD Jet) Quarterly

X X Inspect Engine Throttle Cable Semi‐Annual X X Inspect and Lubricate Normal Engine Shut Down Cable Semi‐Annual X X Clean and Inspect Shore Power Cable & Receptacle Semi‐Annual

X Clean, Inspect, and Lubricate Outboard Engine Steering System Semi‐Annual or Every 200 hours +/‐ 10 hours

X Inspect Propeller, Change Gear Case Oil Semi‐Annual or Every 250 hours +/‐ 50 hours

X X Clean and Inspect Tactical UHF/VHF Radio Semi‐Annually X X Clean and Inspect UHF/VHF Antenna Semi‐Annually X X Inspect Multi‐Function Display (MFD) Semi‐Annually X X Clean and Inspect Intercom System Semi‐Annually X X Inspect Magnetic Compass Semi‐Annually X X Inspect GPS/WAAS Antenna Semi‐Annually X X Inspect UHF Tranceiver Semi‐Annually X X Inspect FLIR System Semi‐Annually X X Inspect RADAR Antenna Semi‐Annually X X Inspect VHF Protected Radio Semi‐Annually X X Inspect AIS System Semi‐Annually

X X Inspect Satellite Compass Antenna Semi‐Annually X X Inspect VHF Radio Semi‐Annually X X Inspect Loudhailer/Siren Semi‐Annually X X Inspect GPS Transponder Semi‐Annually X X Inspect Electronic Chart Display and Information System (ECDIS) Semi‐Annually X X Inspect Plotter Display Semi‐Annually X X Clean and Inspect Antenna Semi‐Annually X X Inspect and Test Smoke Detector Semi‐Annually

X Inspect Ethernet Switch Semi‐Annually X Clean/Inspect & Lubricate Shock Mitigating Seats Semi‐Annually X Shock Wave NLB Semi‐Annually X Test Antifreeze Semi‐Annually X Inspect hoses, piping, & fittings Semi‐Annually X Inspect engine mounts & dampers Semi‐Annually X Inspect engine exhaust system Semi‐Annually X Replace engine antifreeze & water Semi‐Annually X Clean bilges Semi‐Annually X Clean Bilge Pump Strainers Semi‐Annually X Change oil Semi‐Annually X Replace the inline fuel filter Semi‐Annually X Clean carburetor sediment cup Semi‐Annually X clean or replace air cleaner Semi‐Annually X clean or adjust spark plug Semi‐Annually X Grease Driveshaft (PORT) Semi‐Annually X grease driveshaft (STBD) Semi‐Annually X Check oil level (Port HJPU) Semi‐Annually X Check oil level (STBD HJPU) Semi‐Annually X Inspect port/stbd control heads, (Joy sticks) Semi‐Annually X Clean/inspect control throttle Semi‐Annually X Clean/Inspect Watertight Doors Semi‐Annually X Clean/Inspect Watertight Hatches Semi‐Annually X Clean/Inspect & Lubricate Wiper Wash System Semi‐Annually X Inspect Through Hull fittings for External Electronics Semi‐Annually

X Trailer ‐ Inspect and Lubricate Trailer Semi‐Annually or 30 days after start of stowage

X X Inspect and Clean Batteries Situational X 10 Person Life Raft clean/inspect Weekly

X X Inspect Fire Extinguishing System Pressure Gauge and System Actuation Stations Weekly or Prior to Use

X X Test Permanently Attached Hoisting Pads, Rods, and Shackles at 1 1/2 Times Working Load When Extensive Repairs Have Been Made

X Replace Bilge Pump Packing When Packing gland is 1/8" from pump body

Additional Notes for Planning: This representative preventative maintenance schedule is based on manufactures recommendations and experience with similar equipment and is provided as reference in developing the maintenance plan for the services to be furnished under this contract including the performance of routine, corrective, preventative and predictive maintenance on boats, trailers, cradles, and related equipment in support of the Fleet operational mission of Strategic Weapons Facility Atlantic (SWFLANT) Transit Protection System (TPS). The maintenance plans shall be developed by the Contractor using equipment technical manual data, machinery history, manufacturers recommended maintenance, Navy Planned Maintenance System, and/or other existing programs. The plan shall focus on using commercially acceptable practices and shall be approved by the Government. The final maintenance plan developed by the contractor will be approved by the COR.

Coast Guard crews are expected to complete the daily SV64 Pre/Post U/W checklist and request corrective maintenance as required. “Boat Repair Request” forms will be provided.

Upon return from mission, the boat crew shall tie up, connect to shore power, remove trash, and perform a fresh water wash down