ATTACHMENT 6 - SPECIFICATIONS.pdf

Project: New CDC Office Suite

Location: Embassy Chancery Building

Estimated Start Date: 2024

Description: Reconfiguration of existing Computer Room 165 at the Chancery Building to the New CDC

Office Suite.

PART ONE ‐ GENERAL

1.1. Summary

Center of Diseases Control agency has a requirement of new office space at the NOB in Panama

City which shall include an office space for 1 Director, 1 Deputy director and 4 staff personnel. The

Facility Management Office has designated a currently vacant computer room which shall be reconfigured for the purpose of accommodating the agency’s requirements.

Specifications in this SOW will serve as direction for development and delivery of the renovation proposal, construction documents, and construction by a contractor. The work shall be in accordance with international professional standards of construction, safety, and diligence.

1.2. Project Description

Reconfiguration of the CDC Office, work will include but not limited to the following index:

a. Demolition of existing infrastructure of the current Computer room including ceiling tiles, HVAC, electrical conduits, etc.

b. Relocation of existing telecom rack and cables to the new equipment room.

c. Construction of new gypsum board walls.

d. Furnish and installation of new HVAC Ducting including VAV boxes, actuator, diffusor and return grilles, and connection to the existing BAS system.

e. New electric power installation for the office suite workstations.

f. Furnish and installation of new data port and telephone outlets for every workstation.

g. Relocation of fire siren strobe.

h. Furnish and installation of new ceiling tiles.

i. Furnish and installation of new LED light fixtures.

j. Built new gypsum board partitions with batt insulation for the new hard walled offices.

k. Installation of new carpet

k. Finishing coating and Paint.

1.3. Government Furnished Material (GFM)

• Wiring and connection for temperature controller to the VAV Box.

• Temperature controllers Talon Siemens.

• Cables for Telecom infrastructure; data, and telephone.

• Fire and protection accessories including sprinkles relocation and fire alarm relocation.

• VT Architectural Doors.

• Carpet tiles.

• Ceiling tiles 600mm x 600mm.

1.4. Project Requirements

1.4.1. Coordination – The Contractor shall coordinate the project requirements with the Embassy Contracting Officer’s Representative (COR).

1.4.2. The Contractor shall carry out the demolition, construction, repairs, installation, renovation, debris removal, etc. as described in this document.

1.4.3. The Contractor shall take special care of existing carpeting, walls, furniture, and fixtures which the contractor shall protect from damage or deterioration caused by the renovation activities with the use of padded cardboard or plastic coverings within the suit and adjacent area affected by the construction.

1.4.4. Construction Documents – The Contractor shall have a copy of the SOW and during onsite during the project. The coordination and supervision of all work shall be the responsibility of the Contractor. All work must be executed with minimal disruption to the traffic and operations on the work site.

1.4.5. The COR will have the right to always access the construction site, inspecting the project construction in its entirety.

1.4.6. Site access will be coordinated by the Contractor and must be in compliance with embassy security rules and regulations.

1.4.7. During construction, hold regular scheduled meetings with the COR for progress reporting and coordination.

1.4.8. The COR will determine the location of the Material/Equipment storage, Break Area, and

Toilet.

1.5. Substitutions and Product Options

Contractor's Representation: Request for substitution constitutes a representation that the

Contractor:

1.5.1. Has investigated proposed product and determined that it is equal to or superior in all respects to that specified.

1.5.2. Shall coordinate installation of accepted substitution into Work and make such other changes as may be required for Work to be complete in all respects.

1.5.3. Waives all claims for additional costs, under his responsibility, related to substitution, which subsequently becomes apparent.

1.5.4. If substitution is not approved or accepted, Contractor shall furnish specified product.

1.5.5. During Solicitation, only written requests for substitutions of products in place of those specified will be considered. Such requests must be received at least two weeks prior to Proposal Date. Requests received after that time will not be considered. Approval of substitutions will be set forth in an Amendment.

1.5.6. Requests for substitutions supported with complete data, drawings, and appropriate samples shall include data listed below:

• Product description, performance, and test data, and applicable reference standards.

• Changes required in other elements of Work because of substitution.

• Effect on construction schedule.

• Product Options: For products specified by naming several products or manufacturers, select any product and manufacturer named.

1.6. Quality Control

1.6.1. The Embassy and OBO (Overseas building operation) has the right to inspect and test all services, to the extent practicable at all times and places during the work. OBO and Facility

Personnel may perform full time quality assurance inspections [QAI] and tests during construction to confirm the work is installed according to the Construction Documents.

1.6.2. Maintain quality control over suppliers, manufacturers, products, services, site conditions, and workmanship to produce work of specified quality.

1.6.3. Contractor shall be approved by manufacturer to perform the work for the specified guarantee period.

1.7. Life Safety Protection

1.7.1. The Contractor shall ensure that the works are carried out in accordance with safety and health regulations, with particular attention given to personal protective equipment, guard rails, scaffolding, electric leads, and access ladders. The work shall meet OSHA standards ‐ http://www.osha.gov/ and/or Safety and Health Requirement

Manual, EM 385‐1‐1. (See attached SAFETY REQUIREMENTS FOR CONTRACTORS AND

SUBCONTRACTORS)

1.7.2. The Contractor shall not, at any time, leave work in an unsafe condition or any condition that might cause injury to personnel, damage to existing work, plant or equipment, but shall continue that work until it is at a safe stage.

1.7.3. Fire Protection – Immediately remove debris from demolition area.

1.7.4. Do not store debris on site for more than 48 hours.

1.7.5. All hot work requires COR approval 24 hours in advance.

1.7.6. The Contractor must provide a properly sized ABC Class fire extinguisher.

1.7.7. Storage of hazardous material will be in COR approved areas only.

1.7.8. See Embassy APOSHO Attachment #4 – U.S. Embassy Panama SAFETY REQUIREMENTS FOR

CONTRACTORS AND SUBCONTRACTORS, for work applicable paragraphs.

PART TWO ‐ EXECUTION

2.1. Demolition

2.1.1. The contractor will provide restricted and control demolition work area approved by the

COR. All debris will be groups together or removed from the property daily. Dirt and rubble can be placed in a provided location until a large enough quantity is buildup or when the

COR determines the requires to be disposed of.

2.1.2. The contractor shall enclose construction area with plastic tarp or similar enclosure to prevent dust from spreading to adjacent areas. The contractor shall also protect existing walls, ceiling, and furniture from damage and dirt as described in section 1.4.3.

2.1.3. The Contractor shall remove all existing electrical elements from the existing suite including unused electric outlets on wall and ceiling, EMT conduits and utility boxes currently surface mounted, and all existing light fixtures.

2.1.4. Removal of existing ceiling tiles and aluminum structure. The Contractor shall notify the COR prior to the demolition of the existing ceiling tiles. Embassy technicians will remove the cover plates from the fire sprinkler heads and remove these tiles. The contractor shall take special care not to damage existing installation above the ceiling tiles while performing the demolition.

2.1.5. Demolition of existing gypsum wall B and unify wall A and C making a 90° (See Attachment

# 2 Office 165 CDC ‐ Floor Plan ‐ Current Layout).

2.1.6. Removal of the existing main entrance wood doors and metal frames. (This door may be reutilized within the office suite reconfiguration.)

2.1.7. Removal of the existing wood doors and metal frames of the existing HVAC closet. These doors may be reutilized within the office suite reconfiguration of the new closet rooms.

The contractor shall cut an opening from the remaining frame lintel of the removed doorway to above the tile ceiling height. This will allow for the passing of the cable bundle for the telecom rack relocation.

2.1.8. Cut the opening on the gypsum wall at the location of the new main entrance. See

Attachment #2 – Floor Plan ‐ Hard Wall Detail and Door Elevation and Current Layout for location reference and dimensions.)

2.1.9. Remove existing Air Handling Unit. The Contractor shall notify the COR prior to the removal of the AHU and coordinate the shut off water supply and other utilities for the AHU. The contractor shall take care to disconnect and remove the existing water supply and cap the existing pipes below the tile ceiling height below inside the mailroom, the COR will determine the cut off and cap location. Disconnect any ductwork, piping, or electrical connections to the air handling unit. The Contractor shall remove all existing HVAC components from the suite. Use a crane or other lifting equipment to safely remove the unit from the building and transport it to a disposal site. The COR will determine where the AHU will be relocated for storage.

2.1.10. Remove any remaining structural supports, piping, and debris from the HVAC room. The floor surface shall be clean and level.

2.1.11. Remove existing vinyl floor tiles.

2.2. Existing Telecom Rack relocation

2.2.1. The contractor shall relocate the existing telecom rack from its current location to the final location in the new equipment room. This room shall be converted into a telecom closet.

See Attachment #2 Floor Plan. Notify the COR prior to performing the relocation.

2.2.2. The Contractor shall Install new cable trays above the tile ceiling for the existing cable bundle from its source to the final location at the telecom closet.

2.2.3. The contractor may perform the relocation without disconnection of the cables from the rack. Embassy personnel from the IT Unit will be available to guide the contractor.

2.2.4. Remove the cable trays carefully without disconnecting the telecom rack.

2.2.5. Mount telecom rack over a Pallet, and move beside to the new location, dismount the telecom rack on the location indicated in the blueprints. See Attachment #10 Telecom

Plan.

2.2.6. Mount new cable trays while carefully lifting the cables until reaching the new location of the telecom rack.

2.3. Installation of new HVAC Ducting

2.3.1. The Contractor shall furnish and install new HVAC ducting for the office suite. See

Attachment #4 Mechanical Plan and Details.

2.3.1. Furnish and install 5 new perforated return air grille 600mm x 600mm 150L/S (Price 10

Series Perforated Return Grille or similar approved by COR) with O.B.D. (Price VCS3 opposed blade damper or similar approved by COR). See Attachment # 4 CDC Office 165

– Mechanical Plan.

2.3.3. Furnish and install 6 new Price brand air vent diffusers model ASCD 600mm x 600mm to work with the new 8” VAV Boxes according to the new office layout. See Attachment #4

Mechanical Plan and Details for location.

2.3.4. Furnish and Install 3 new VAV Box Model TSS‐EH‐8 and 1 VAV Box model TSS‐EH‐10 manufactured by Johnson Controls. 3 VAV covering 4 areas.

Area Room m2 btu/m2 TONS CFM

1 165 25.46 m2 17.822 btu 1.48 TON 592 CFM

2 165A 12.09 m2 8.463 btu 0.70 TON 280 CFM

3 165B 10.82 m2 7.574 btu 0.63 TON 252 CFM

4 165C 6 m2 5.400 btu 0.45 TON 180 CFM

2.3.5. Furnish and install new rough in conduit and 4x4 outlet box for each of the new VAV Box actuators. See Attachment # 4 OFFICE 165 – CDC Proposed MECHANICAL Plan

2.3.6. Furnish and install rough in conduit and 4x4 outlet box, conduit connection for each of the room temperature sensor to the VAV Box actuator. 4 total.

2.3.7. Furnish and install four (4) VAV Box actuators, size determined in the drawings. (Siemens

Predator 587‐103). See Attachment #4 Mechanical Plan for Location.

2.3.8. Furnish and install new transfer ducts – See Attachment #4 Mechanical Plan for Location.

2.4. Construction of new Partitions.

2.4.1. Build 2 new private hard wall offices with the measurements in the drawings attached.

(See Attachment # 2 OFFICE 165 ‐ Floor Plan ‐ New Hard Walls) with Gypsum Wall Board for wall specifications. The Contractor shall verify all measurement on site and notify COR of any variation found. The COR must approve any changes to the measurements.

2.4.2. Patch, mud and sand all new wall partitions to smooth finish.

2.4.3. Furnish and install new hollow metal frames for the two new private hard wall offices, main entrance and the new entrance to the new equipment room at room 166 in compliance with ANSI A250.8 and with details indicated for type and profile see Attachment #2 ‐ Floor

Plan ‐ Door and Frames Details. Frames shall be fabricated in full‐welded unit construction, with corners mitered, reinforced, and continuously welded full width of miter. Knockdown frames are acceptable for drywall. Form frames from cold‐ or hot‐rolled steel sheet of the following thicknesses: Wide 1.5mm, Gauge 16.

Total of new hollow metal frame doors: 4 (See Attachment # 2 Office 165 CDC ‐ Floor

Plan ‐ Door Elevation)

2.4.5. Install three new Government Provided 1‐3/4” bonded mineral core wood veneer

Architectural door from VT Industries Heritage Series with Savannah Mahogany finish

#SA02. (See Specification DOOR‐VT‐Specs.)

2.4.6. Install Corbin Russwin Mortise ML2051 lock with Newport NSM trim.

2.4.7. Furnish and Install Bommer 5000 Full Mortise Door Hinges at 4‐1/2” height for the 4 doors.

See Specification Corwin Russwin – Mortise Lock Catalog.

2.4.8. Furnish and install approximately 63 lineal meters of 4” vinyl cove base (color black) for the new wall partitions, use brand M‐D Materials or similar approved by COR. For installation, contractor shall glue the vinyl cove base using Contact Cement of industrial grade following manufacturer instructions for application. The contractor shall perform this activity after completing the carpet installation.

2.4.9. Furnish and install approximately 6.5m2 of 12”x12” vinyl floor tiles with a similar color for the equipment room, use brand M‐D Materials or similar approved by COR. For installation, contractor shall glue the vinyl tile using Contact Cement of industrial grade following manufacturer instructions for application.

2.5. Electrical Installations

2.5.1. The contractor shall provide ¾” EMT conduits with full compression steel fittings.

2.5.2. Furnish and Install 14 (fourteen) 20A/120V Duplex Receptacle Hubbell electric outlet and

14 (fourteen) two‐gang two duplex receptables stainless steel outlet covers and connect to the existing panel on room. (See Attachment # 8 Office 165 CDC Proposed – Plan Plan Proposed)

2.5.3. Furnish and Install 16 Led panels 600mmx600mm, 40 Watts, 4100K, 100‐277V, LUXOLAR or similar lighting fixtures. (See Attachment # 7 Office 165 CDC – Proposed Lighting Plan)

2.5.4. The Contractor shall hard wire 1 of the LED fixtures (labeled F1B) to the local battery unit for emergency egress. (See Attachment # 7 Office 165 CDC – Proposed Lighting Plan)

2.5.5. Furnish and install 3 independent light switches Leviton 20A 120/277V AC or like control two sets of LED fixtures. The light switch plate shall be a single brushed stainless‐steel cover to house the 3 light switches. The grounding cable shall be color coded green, neutral and independent. (See Attachment # 8 Office 165 – Proposed Power Plan)

2.5.6. Furnish and install three (3) ¾” EMT conduit and three (3) new 4x4 outlet box for the new temperature sensor outlets.

2.5.7. Furnish and Install 4 (four) LEV‐OSP20‐RD0 Power Pack 20A 120/277V W/Relay and an

Occupancy Sensors LEV‐OSC20‐MOW 360 186 m2 Power Pack or similar in each office space area. See Attachment #7 Lighting Plan.

2.5.8. Furnish and install 4 new circuit brakers for VAV (Siemens 20A 480V or similar approved by

COR) with O.B.D. See Attachment # 4 OFFICE 165 – CDC Proposed MECHANICAL Plan

2.6. New data port and Telephone outlets

2.6.1. Furnish and install rough in conduit for 7 new telecom outlets. Conduit shall be ¾” EMT inside the GWP wall and above the suspended ceiling. Furnish and install 4x4 outlet boxes for each of the new outlets. Install pull strings for cabling.

2.6.2. Cables: US Embassy personnel will install data and telephone cables after the contractor has completed the conduit infrastructure.

2.7. Ceiling Installation

2.7.1. Furnish and install new suspended tile ceiling system according to the new office layout.

2.7.2. The Contractor shall notify the COR of any Fire sprinkler head that require relocation, the

Embassy personnel shall perform relocation if required.

2.7.3. Install a GFM nodular, or cast or molded, mineral‐base acoustical panels for acoustical panel ceiling Ultima Beveled Tegular Product Number 1911M, as manufactured by Armstrong World Industries, Inc. See Attachment #4 Reflected Ceiling Plan for layout and location of devices.

2.7.4. Install a GFM nodular, or cast or molded, mineral‐base acoustical panels for acoustical panel ceiling Ultima Beveled Tegular Product Number 1911M, as manufactured by Armstrong World Industries, Inc. See Attachment #4 Reflected Ceiling Plan for layout and location of devices.

2.7.5. The contractor shall provide manufacturer's standard direct‐hung metal suspension systems of types, structural classifications, and finishes indicated that comply with applicable requirements in ASTM C 635.

2.7.6. Provide manufacturer's standard factory‐applied finish for type of system indicated.

2.7.7. Finish coating shall comply with ASTM C 635 requirements for "Coating Classification for

Severe Environment Performance".

2.7.8. The contractor shall size for five times the design load indicated in ASTM C 635, Table

1,"Direct Hung," unless otherwise indicated.

2.7.9. Anchors: Concrete anchors of type and material indicated below, with holes or loops for attaching hangers of type indicated and with capability to sustain, without failure, a load equal to five times that imposed by ceiling construction, as determined by testing per

ASTM E 488 or ASTM E 1512 as applicable, conducted by a qualified testing and inspecting agency.

1) Type: Post‐installed expansion anchors.

2) Corrosion Protection: Stainless‐steel components complying with ASTM F 593 and

ASTM F 594, Group 1 alloy 304 or 316 for bolts; alloy 304 or 316 for anchor.

3) Power‐Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion‐resistant materials, with clips or other accessory devices for attaching hangers of type indicated, and with capability to sustain, without failure, a load equal to 10 times that imposed by ceiling construction, as determined by testing per ASTM E 1190, conducted by a qualified testing and inspecting agency.

2.7.10. Wire Hangers, Braces, and Ties: The contractor shall provide wires complying with the following requirements:

1) Zinc‐Coated Carbon‐Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper. Size: Select wire diameter so its stress at three times hanger design load (ASTM C 635, Table 1, "Direct Hung") will be less than yield stress of wire but provide not less than 3.5‐mm‐ diameter wire.

2) Flat Hangers: Mild steel, zinc coated or protected with rust‐inhibitive paint.

3) Angle Hangers: Angles with legs not less than 22 mm wide; formed with 1‐ mm‐ thick, galvanized steel sheet complying with ASTM A 653/A 653M, Z275 coating designation; with bolted connections and 8‐mm‐ diameter bolts.

2.7.11. Seismic Stabilizer Bars: Manufacturer's standard perimeter stabilizers designed to accommodate seismic force.

2.7.12. Seismic Struts: Manufacturer's standard compression struts designed to accommodate seismic forces.

2.7.13. Seismic Clips: Manufacturer's standard seismic clips designed and spaced to secure acoustical panels in‐place.

2.7.14. Impact Clips: Where indicated, provide manufacturer's standard impact‐clip system designed to absorb impact forces against acoustical panels.

2.7.15. The design and specifications for the metal suspension system is based on products manufactured by Armstrong World Industries, Inc. The contractor may submit for approval by the COR equivalent product that comply with same or similar following requirements:

1) Narrow‐Face, Uncapped, Double‐Web, Steel Suspension System: Main and cross runners roll formed from cold‐rolled steel sheet, pre‐painted, electrolytically zinc coated, or hot‐dip galvanized according to ASTM A 653/A 653M, not less than G30

(Z90) coating designation, to produce structural members with 15 mm wide faces.

2) Structural Classification: Heavy‐duty system.

3) Face Design: With 1/8‐inch (3.2 mm) wide, slotted, box‐shape flange.

4) Face Finish: Painted in color as selected from manufacturer's full range.

5) Reveal Finish: Painted in color as selected from manufacturer's full range.

6) Basis‐of‐Design Product: Silhouette® XL 1/8" Reveal, 9116" Bolt Slot System, as manufactured by Armstrong World Industries, Inc.

2.8. Carpet Installation

2.8.1. The Contractor shall install Government provided nylon modular carpet model Iconic

Earth style Metalmorphic pattern manufactures by Mohawk Group.

1) Tile size: 32” x 36”

2) Installation style: Brick Ashlar or Harringbone.

2.8.2. Examine substrates, areas, and conditions for compliance with requirements for maximum moisture content, alkalinity range, installation tolerances, and other conditions affecting carpet performance. Verify that substrates and conditions are satisfactory for carpet installation and comply with requirements specified by the Manufacturer.

2.8.3. The Contractor shall verify that concrete slab complies with ASTM F 710 and the following:

1) Slab substrates are dry and free of curing compounds, sealers, hardeners, and other materials that may interfere with adhesive bond. Determine adhesion and dryness characteristics by performing bond and moisture tests recommended by the Carpet manufacturer.

2) Moisture Testing: Perform tests recommended by manufacturer. Proceed with installation only after substrates pass testing. The surface shall be completely dry.

3) Subfloors are free of cracks, ridges, depressions, scale, and foreign deposits.

2.8.4. Use trowelable leveling and patching compounds, according to manufacturer's written instructions, to fill cracks, holes, depressions, and protrusions in substrates. Fill or level cracks, holes, and depressions 1/8 inch (3 mm) wide or wider, and protrusions more than

1/32 inch (0.8 mm), unless more stringent requirements are required by manufacturer's written instructions.

2.8.5. Remove coatings, including curing compounds, and other substances that are incompatible with adhesives and that contain soap, wax, oil, or silicone, without using solvents. Use mechanical method recommended by the Manufacturer.

2.8.6. Broom and vacuum clean substrates to be covered immediately before installing carpet.

After cleaning, examine substrates for moisture, alkaline salts, carbonation, or dust.

Proceed with installation only after unsatisfactory conditions have been corrected.

INSTALLATION

2.8.7. Install carpet using Direct‐Glue‐Down Installation method according to the Carpet and Rug

Institute for commercial installation (CRI – 104).

1) Layout: lay down bent or wrapped carpet tile in the area in which to be installed 24 hours prior to actual installation.

2) Floor Adhesive: Select the appropriate adhesive and trowel notching recommended by the carpet manufacturer and/or adhesive supplier or refer to the CRI 104 as a minimum. Attain 100% transfer of the floor adhesive into the carpet backing, while maintaining full coverage of the floor.

3) Spread the floor adhesive uniformly over the subfloor with the specified trowel.

Trowel notches wear down during use. Maintain proper trowel size throughout the installation. After sufficient open time, press the carpet into the adhesive and roll with an appropriate roller.

4) Seam Adhesive: Apply a 3.2 mm continuous bead of seam adhesive to the base of the first edge, where the face yarn enters the backing to seal the first edge as well as the second when the edges are butted, together to form the seam.

2.8.8. Comply with written recommendations for seam locations and direction of carpet; maintain uniformity of carpet direction. At doorways, center seams under the door in closed position.

1) Bevel adjoining border edges at seams with hand shears.

2) Level adjoining border edges.

2.8.9. Do not bridge building expansion joints with carpet.

2.8.10. Cut and fit carpet to butt tightly to vertical surfaces, permanent fixtures, and built‐in furniture including cabinets, pipes, outlets, edgings, thresholds, and nosing. Bind or seal cut edges as recommended by carpet manufacturer.

2.8.11. Extend carpet into toe spaces, door reveals, closets, open‐bottomed obstructions, removable flanges, alcoves, and similar openings.

2.8.12. Install pattern brick ashlar, random, or half lap.

CLEANING

2.8.13. Perform the following operations immediately after installing carpet:

1) Remove excess adhesive, seam sealer, and other surface blemishes using cleaner recommended by carpet manufacturer.

2) Remove yarns that protrude from carpet surface.

3) Vacuum carpet using commercial machine with face‐beater element.

2.8.14. Protect installed carpet to comply with CR1 104, Section 15, "Protection of Indoor

Installations."

1) Restrict traffic over adhesive installations for a minimum of 48 hours to allow proper adhesive cure.

2) Restrict exposure to water from cleaning or other sources for a minimum of 30 days.

3) If required to protect the finished floor covering from dirt or paint, or if additional work is to be done after the installation, cover it with non‐staining building material paper.

4) Protect the installation from rolling traffic by using sheets of hardboard or plywood in affected areas.

2.8.15. Protect carpet against damage from construction operations and placement of equipment and fixtures during the remainder of construction period. Use protection methods indicated or recommended in writing by carpet manufacturer.

2.9. Finishing Details

2.9.1. Paint all walls, existing and new, with anti‐fungus latex paint existing and new wall partition.

Pintuco Koraza Base White or similar quality approve by the COR. The contractor shall also paint any stained or dirty adjacent walls affected during the construction.

2.9.2. Final Clean Up.

2.9.3. All works performed shall be finish to the embassy standards. The Contractor shall notify the COR the schedule for the final delivery of the work. The COR will then coordinate with the Contractor for a final inspection and acceptance of the project. If required, the COR may remit a final punch list of items for repairs and schedule for the completion of the required repairs or improvements for a final acceptance of the works.

3. Attachment # 3 Reference Documents and Drawings

1. Specification DOORS – VT Door Specs

2. Specification Corwin Russwin – Mortise Lock Catalog

3. SAFETY ‐ U.S. Embassy Panama SAFETY REQUIREMENTS FOR CONTRACTORS AND

SUBCONTRACTORS.

ML2000 Series Mortise Locksets

Product Catalog

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.2 45300 09/23

Adjustable front accommodates square or beveled doors

Heavy-duty, two-piece 3/4" anti-friction latchbolt throw requires less force to close door

1" deadbolt throw offers security and strength even with excessive door gapsHighly engineered 3 spring design for smooth, crisp, and responsive operation

Overview ML2000 Series

Quality The ML2000 Series is a Grade 1 mortise lock designed to meet the rigors of high-traffic commercial, institutional, industrial and government applications.

Constructed of heavy-gauge steel, the lockbody features our patented Quick Reversible latchbolt, and a 1" stainless steel deadbolt. A wide variety of trim designs and functions and a 10-year warranty lend to the ML2000’s versatility and reliability, making it the ideal choice for use in offices, schools, hospitals, hotels and other high-use applications.

Security Further discourage intrusion and abuse with the ML2000VR (Vandal Resistant) series mortise lock. This lock features vandal-resistant stainless steel escutcheons with tapered edges and Torx® pin tamper resistant screws. When matched with Corbin Russwin patented high-security cylinders, any door can become a formidable barrier to intruders.

Flexible The ML2000 Series has a multi-function capability, allowing 12 functions to be configured from one lockbody. The ML2054 entrance function (ANSI F04) uses a universal lockbody with the ability to reconfigure into other functions without dissembling the lock case.

Aesthetics Complement any application with the full range of trim designs and finishes offered with ML2000 Series. From stainless steel security trims to bright brass Vineyard™ levers, design continuum can be achieved without forfeiting aesthetics. For additional information regarding designer trim, see the Corbin Russwin Vineyard™ Collection and Muséo® Collection catalogs.

Key Advantages

• UL Cycle above and beyond test completed at 14.5 Million Cycles.

Verification ID: V875753

• Patented Quick Reversible feature enables reversal of hands without disassembling the lock case (Patent pending and/or patent www.assaabloydss.com/patents)

• Security trims provide a vandal-resistant barrier

• Can be used with new or existing

Corbin Russwin key systems. Also accepts cylinders of most other manufacturers.

• Provides life safety and security in a single door prep, saving the additional cost of a deadlock

• Thru-bolted trim designs for proper alignment and increased security

• Multi-function lockbody

• Status indicator options provide peace of mind on the locked/unlocked status of a door

Table of Contents

ML2000 Series Overview

ML2000 Series Features .......3-4

ML2000 Series Functions .....5-9

Multi-Function Configuration ..................10-11

ML20900 Applications

ML20900 Features

ML20900 Functions .........15-16

ML20600 NAC with High Security Monitoring

NAC Functions .................18-19

Trim Designs ....................20-39

Muséo® Levers .................40-52

Vineyard™ Collection Trim .................................53-55

Museo® Rose/Escutcheon Designs

Muséo® Inspire™ Roseless Trim

Behavioral Health Trim

(BHSS)

Behavioral Health Lever Trim

(BLSS)

Push/Pull Trim (HPSK)

Anti-Harm Trim (HSS)

Vandal Reistant Trim (VR)

Indicators ..........................63-68

Options and Accessories ....69-75

How to Order ..................76-78

Finishes

Quick Codes ....................79-82

How to Specify ................83-85

Reversing Handing www.corbinrusswin.com

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.345300 09/23

Features ML2000 Series

Features Handing Handed; quick reversible. The lockset can be re-handed without disassembling the lock case; see page 86.

Door Thickness 1-3/4" (44mm) standard.

Optional door thicknesses available; see Quick Codes, page 80.

Backset 2-3/4" (70mm).

Lockcase Heavy-gauge steel, 5-7/8" (149mm) x 4" (102mm) x 15/16" (24mm).

Optional: non-ferrous lockcase for corrosion resistance; see Quick Codes, page 80.

Front Heavy-gauge steel, 8" (203mm) x 1-1/4" (32mm) x -3/32" (2mm). Accommodates flat doors and doors beveled 1/8" (3mm) in 2" (51mm). Furnished 1-1/16" (27mm), optional D138, wide for 1-3/8" (35mm) doors.

Armored Front Wrought brass, bronze or stainless steel attached by machine screws to lockcase front. ML2000VR utilizes security Torx® screws.

Latchbolt 2-piece mechanical with anti-friction insert, 5/8" (16mm) x 1" (25mm) x 3/4" (19mm) throw.

Auxiliary Latchbolt 9/16" (14mm) effective throw and 3/8" (10mm) effective auxiliary latch deadlocking.

Deadbolt One-piece stainless steel, 19/32" (15mm) x 1-1/4" (32mm) x 1" (25mm) throw.

Indicators Status indicators available in sectional or escutcheon trim with many options providing clarity of the locked/unlocked status of a door.

Hub Standard knob/lever hub is steel, 5/16" (8mm)

Spacing C. to c. knob/lever to cylinder: 3-5/8" (92mm).

C. to c. knob/lever to thumbturn: 2-7/16" (62mm).

Strike Wrought brass, bronze or stainless steel, ANSI straight lip standard, 4-7/8" (124mm) x 1-1/4" (32mm) x 1-1/8" (29mm) lip to center. Optional strikes, lip lengths and ANSI wrought strike box available; see Quick Codes, page 80.

Cylinder Brass, 6-pin, L4 keyway, 0-bitted standard.

Optional cylinders available; see Quick Codes, page 72.

Keys Two nickel silver standard.

Keying Features Available Master keying Construction master keying Visual key control Concealed key control Plug only to show (concealed shell) 7-pin cylinder Security cylinder Access 3® cylinder Pyramid cylinder Interchangeable core (LFIC or SFIC) Security LFIC Pyramid LFIC Access 3® LFIC Master ring cylinder Flex head cylinder

Warranty Ten-year limited.

Certification/Compliance*

ANSI/BHMA

Certified A156.13 Series 1000, Operational and Security Grade 1.

Meets A117.1 Accessibility Code.

UL/cUL-UL10C Positive Pressure All locks listed for A label and lesser class doors, 4' (122cm) x 10' (305cm) single or 8' (244cm) x 10' (305cm) pair (3 hour fire door). Letter F and UL symbol on armored front indicate listing.

Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Corbin Russwin, Inc. makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire-rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.

California State Reference Code (Formerly Title 19, California State Fire Marshal Standard) All levers with returns, return to within 1/2" (13mm) of door face.

Windstorm/Hurricane Certified (refer to local codes).

*Any undated reference to a code or standard appearing in the this catalog shall be interpreted as referring to the latest edition of that code or standard.

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.4 45300 09/23

Outside Inside Function

(ANSI No.)

Type Function Description

ML2002

Classroom Intruder

• Latchbolt by grip either side, unless outside grip is locked by key either side.

• Outside grip locked or unlocked by cylinder either side.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

ML2003 Classroom

• Lock or unlock outside grip by key.

• Latchbolt by grip either side, unless outside grip is locked.

• Inside grip always free.

• Auxiliary latch deadlocks latchbolt.

ML2004 Classroom

• Latchbolt by grip either side, unless outside grip is locked by key outside or thumbturn inside.

• Outside grip locked or unlocked by key or thumbturn.

• Inside grip always free.

• Auxiliary latch deadlocks latchbolt.

ML2010

(F01)

Passage or Closet

• Latchbolt by grip either side.

• Both grips always free.

ML2011

(F18)

Deadlock

• Deadbolt by key outside.

• No inside operation.

Note: Indicators available for sectional trim only.

ML2012

(F16)

Deadlock

• Deadbolt by key either side.

Note: Indicators available for sectional trim only.

ML2013

(F17)

Deadlock

• Deadbolt by key outside or by thumbturn grip inside.

Note: Indicators available for sectional trim only.

ML2017

(F29)

Classroom Deadlock

• Deadbolt by key outside.

• Thumbturn grip inside retracts deadbolt only; will not project deadbolt.

Functions ML2000 Series

A01 A01

UNLOCKED

A01

UNLOCKED

UNLOCKED UNLOCKED

A01

A01 A01

A01

A01

UNLOCKED

UNLOCKED UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

Indicator options available for both sectional and VN escutcheon trim.

* When lever handles are furnished, both outside and inside are locked when deadbolt is projected.Cylinder cam required.

Indicates rigid grip.

UNLOCKED

UNLOCKED

UNLOCKED

A01

UNLOCKED UNLOCKED

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.545300 09/23

Functions ML2000 Series

Outside Inside Function

(ANSI No.)

Type Function Description

ML2020

(F02)

Privacy Bedroom or Bathroom

• Latchbolt by grip* either side, when deadbolt is retracted.

• Deadbolt by thumbturn grip inside or by emergency release tool outside.

• No simultaneous deadbolt and latch retraction.

• Non-panic release.

• Not available with M19S or M19SN.

ML2022

(F14)

Store Door

• Latchbolt by grip* either side when deadbolt is retracted.

• Deadbolt by key either side.

• Latchbolt retracted by key either side.

• Non-panic release.

• No simultaneous deadbolt and latch retraction.

ML2024

(F21)

Entrance or Storeroom

• Latchbolt by grip* either side when deadbolt is retracted.

• Deadbolt by key outside or by thumbturn grip inside.

• Latchbolt retracted by key outside.

• Non-panic release.

• No simultaneous deadbolt and latch retraction.

ML2029

(F15)

Hotel or Motel

• Latchbolt by grip inside and by guest key or master key outside.

• Outside grip always rigid.

• Deadbolt by thumbturn grip inside or by emergency key outside.

• Inside grip simultaneously retracts latchbolt and deadbolt.

• Emergency key shuts out all other keys.

• Auxiliary latch deadlocks latchbolt.

Note: Indicator shows deadbolt position only.

ML2030

(F19)

Privacy Bedroom or Bathroom

• Latchbolt by grip either side unless outside grip locked by thumbturn.

• Deadbolt by thumbturn grip inside or by emergency release tool outside.

• Inside grip simultaneously retracts latchbolt and deadbolt and unlocks outside grip.

• Not available with M19S or M19SN.

ML2032

(F30)

Institution or Utility

• Latchbolt by key either side.

• Both grips always rigid.

• Auxiliary latch deadlocks latchbolt.

Note: This function does not allow free egress and can pose a life safety hazard in event of an emergency. Installation should be in accordance with approved codes only.

ML2040

Passage with

Indicator

• For doors with indicator that do not require locking

• Latchbolt retracted by grip either side at all times

• Throwing thumbturn on inside changes state of status indicator

• Rotating either grip returns indicator to previous state Note: Only available with “V” series indicators. Indicator option code must be specified with this function

ML2042

(F09)

Entrance or Public Restroom

• Latchbolt by grip either side, unless outside grip is locked by key from inside.

• Latchbolt by key outside when outside grip is locked.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

A01

A02A01

A01 A01

A01

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKEDUNLOCKED

Indicator options available for both sectional and VN escutcheon trim.

* When lever handles are furnished, both outside and inside are locked when deadbolt is projected.Cylinder cam required.

Indicates rigid grip.

UNLOCKED

A01 A01

UNLOCKED UNLOCKED

UNLOCKEDUNLOCKED

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.6 45300 09/23

Outside Inside Function

(ANSI No.)

Type Function Description

ML2048

(F08/F10)

Entrance or

Apartment

• Latchbolt* by key outside or by grip either side, unless outside grip is locked by toggle-action stop.

• Deadbolt by key outside or by thumbturn grip inside.

• Inside grip free when deadbolt is retracted.

• Non-panic release.

• No simultaneous deadbolt and latch retraction.

Note: Indicator shows deadbolt position only.

ML2049

Storeroom Deadbolt

• Latchbolt and deadbolt by grip inside or by key outside.

• Inside grip simultaneously retracts deadbolt and latchbolt.

• Outside grip always rigid.

• Deadbolt thrown or retracted by key outside or thumbturn grip inside.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

Note: Indicator shows deadbolt position only.

ML2050

Half

Dummy Trim

• Grip acts as pull only; no operation.

ML2051

(F04)

Entrance or Office

• Latchbolt by key when outside grip locked by toggle action stop.

• Latchbolt by grip either side, unless outside grip is locked by toggle-action stop.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

ML2052

(F32)

Classroom Intruder

• Latchbolt by grip either side, unless outside grip is locked by key either side.

• Latchbolt by key when outside grip locked.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

• Outside grip remains locked unless unlocked by key either side.

Note: Not available with indicator, specify ML2002.

ML2053

Entrance or Office

• Latchbolt by grip either side, unless outside grip is locked or unlocked by key or thumbturn.

• Outside grip locked or unlocked by key or thumbturn.

• Latchbolt by key when outside grip locked.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

ML2054

(F04)

Entrance or Office

• Latchbolt by grip either side, unless outside grip is locked.

• Outside grip locked or unlocked by thumbturn.

• Latchbolt by key when outside grip locked.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

• Multi-function capable, see page 10 for more info.

ML2055

(F05)

Classroom

• Latchbolt by grip either side, unless outside grip is locked by key outside

• Latchbolt by key when outside grip locked.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

• Outside grip remains locked unless unlocked by key.

Note: Not available with indicator, specify ML2003.

Functions ML2000 Series

A02A02

A02

A02

A01

Indicator options available for both sectional and VN escutcheon trim.

* When lever handles are furnished, both outside and inside are locked when deadbolt is projected.Cylinder cam required.

Indicates rigid grip.

UNLOCKED

A01

A01

UNLOCKED UNLOCKED

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.745300 09/23

Outside Inside Function

(ANSI No.)

Type Function Description

ML2056

(F06)

Classroom Holdback

• Latchbolt by grip either side, unless outside grip is locked or unlocked by key.

• Latchbolt by key outside when outside grip is locked.

• Latchbolt can be held in a retracted position by key, or released by key.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

Note: Not Listed for use in fire rated applications.

ML2057

(F07)

Storeroom or Closet

• Latchbolt by grip inside or by key outside.

• Outside grip always rigid.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

ML2058

Entrance or Office

Holdback

• Latchbolt by grip either side, unless outside grip is locked.

• Outside grip locked or unlocked by key or thumbturn.

• Latchbolt retracted by key outside when outside grip is locked.

• Latchbolt can be held in a retracted position by key or thumbturn, or released by key or thumbturn.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

Note: Not Listed for use in fire rated applications.

ML2059

Security

Storeroom or Closet

• Latchbolt and deadbolt by grip inside or by key outside.

• Inside grip simultaneously retracts deadbolt & latchbolt.

• Outside grip always rigid.

• Auxiliary latch deadlocks latchbolt.

• Inside grip always free.

Note: Indicator shows deadbolt position only.

ML2060

(F22)

Privacy

• Latchbolt by grip either side, except when outside grip is locked by thumbturn inside.

• Operating inside grip, closing door or operating emergency key outside unlocks outside grip.

• Inside grip always free.

• Not available with M19S or M19SN.

ML2062

(F33)

Intruder Deadbolt

• Latchbolt by grip either side, unless outside grip is locked by projection of deadbolt.

• Deadbolt thrown or retracted by key from either side.

• Inside grip simultaneously retracts latchbolt and deadbolt and unlocks outside grip.

• Inside grip always free.

ML2065

(F13)

Dormitory or Entrance

• Latchbolt by grip either side unless outside grip locked by projection of deadbolt.

• Deadbolt thrown or retracted by key outside or by thumbturn grip inside.

• Inside grip simultaneously retracts latchbolt and deadbolt and unlocks outside grip.

• Inside grip always free.

Functions ML2000 Series

A02

A01

A01

UNLOCKED UNLOCKED

A01 A01

A01

UNLOCKED UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

Indicator options available for both sectional and VN escutcheon trim.

* When lever handles are furnished, both outside and inside are locked when deadbolt is projected.Cylinder cam required.

Indicates rigid grip.

UNLOCKED

A02

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.8 45300 09/23

Outside Inside Function

(ANSI No.)

Type Function Description

ML2067

(F20)

Apartment or

Dormitory

• Latchbolt by grip either side, unless outside grip is locked by toggle-action stop or by projection of deadbolt.

• Deadbolt thrown or retracted by key outside or by thumbturn grip inside.

• Latchbolt and deadbolt retracted by key when outside grip is locked by toggle-action stop.

• Inside grip simultaneously retracts latchbolt and deadbolt; outside grip remains locked.

• Auxiliary latch deadlocks latchbolt.

• Outside grip unlocked by toggle-action stop.

Note: Indicator shows deadbolt position only.

ML2068

Privacy or Apartment

• Latchbolt by grip either side, unless outside grip is locked.

• Outside grip locked or unlocked by key or thumbturn.

• Operating inside grip, closing the door or using key unlocks outside grip.

• Inside grip always free.

• Auxiliary latch deadlocks latch.

ML2069

(F26)

Institutional Privacy

• Latchbolt by grip either side, except when outside is locked by thumbturn inside.

• Operating inside grip or closing door unlocks outside grip.

• Key outside retracts latch at all times, even if thumbturn is held in locked position.

• Auxiliary latch deadlocks latchbolt.

• Not available with M19S, M19N, M19V, M19SN, M19VN.

ML2070

Full

Dummy Trim

• Grips act as pulls only; no operation.

ML2072

Classroom Intruder

• Latchbolt by grip from either side unless outside grip is locked by projection of deadbolt.

• Deadbolt thrown or retracted by key from either side.

• Inside grip simultaneously retracts latchbolt and deadbolt; outside grip remains locked.

• Key either side unlocks outside grip; outside grip remains locked unless unlocked by key.

• Auxiliary latch deadlocks latchbolt.

Note: Indicator shows deadbolt position only.

ML2073

Classroom

Security

• Latchbolt by grip from either side unless outside grip is locked by projection of deadbolt.

• Deadbolt thrown or retracted by key .

• Inside grip simultaneously retracts latchbolt and deadbolt; outside grip remains locked.

• Key unlocks outside grip; outside grip remains locked unless unlocked by key.

• Auxiliary latch deadlocks latchbolt.

Note: Indicator shows deadbolt position only.

Functions ML2000 Series

A01

UNLOCKED UNLOCKED

Indicator options available for both sectional and VN escutcheon trim.

* When lever handles are furnished, both outside and inside are locked when deadbolt is projected.Cylinder cam required.

Indicates rigid grip.

UNLOCKED

A01

A01 A01

A02

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

UNLOCKED

Copyright © 2001-2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

ML2000.945300 09/23

Functions ML2000 Series

A01

UNLOCKED

UNLOCKED

Outside Inside Function

(ANSI No.)

Type Function Description

ML2075

Security

Entrance or Office

• Latchbolt by grip from either side unless outside grip is locked by projection of deadbolt.

• Deadbolt thrown or retracted by outside key or inside thumbturn.

• Inside grip simultaneously retracts latchbolt and deadbolt; outside grip remains locked.

• Key unlocks outside grip; outside grip remains locked unless unlocked by key.

• Auxiliary latch deadlocks latchbolt.

Note: Indicator shows deadbolt position only.

ML2080

Half Active

Dummy Trim

• Non-latching operation.

• Grip always active; acts as push or pull only.

Note: Not available for doors over 2-1/4"

ML2082

(F11)

Dormitory or Exit

• Latchbolt by grip either side, unless outside grip is locked by toggle-action stop or by projection of deadbolt.

• Deadbolt thrown by key from either side.

• Deadbolt and latchbolt retracted by outside key when outside grip locked.

• Outside grip unlocked by toggle-action stop.

• Inside grip simultaneously retracts latchbolt and deadbolt; outside grip remains locked.

Note: Indicator shows deadbolt position only.

ML2087

Security Vestibule

• Latchbolt by grip outside, unless outside grip is locked by key outside.

• Outside grip remains locked unless unlocked by key outside.

• Latchbolt by key outside when outside grip locked.

• Latchbolt by key inside.

• Inside grip always rigid.

• Auxiliary latch…