Attachment 5 - Maintenance Schedule and Inspection Checklist.xlsx
XLSX spreadsheet 49 KB Posted
- Attached to
- Low Observable (LO) Aircraft Paint Booth Facility Maintenance Federal contract opportunity
- Solicitation number
- FA481921R0029
About this file
This solicitation is for maintenance and inspection services for two aircraft paint booths and related systems and equipment located at Tyndall Air Force Base in Florida. The contractor shall provide all management, labor, tools, materials, equipment and transportation necessary to perform the required services in accordance with the performance work statement. A site visit will be held on September 10, 2021 for interested contractors to attend, with a limit of two attendees per contractor who must register by September 3. All questions are due by September 17, 2021 and answers will be posted to SAM.gov. Proposals must be submitted by October 8, 2021. The solicitation is seeking these services from the Department of the Air Force Air Combat Command.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| Solicitation - FA481921R00290001.pdf | ||
| Questions and Answers.pdf | ||
| Attachment 1 - Performance Work Statement 23 Sep.pdf | ||
| Attachment 6 - Pricing Worksheet.xlsx | XLSX spreadsheet | |
| Solicitation Amendment FA481921R00290001 SF 30.pdf | ||
| Attachment 4 - Financial Responsibility Questionnaire.pdf | ||
| Attachment 3 - Base Access Request EAL for LO.xlsx | XLSX spreadsheet | |
| Solicitation - FA481921R0029.pdf | ||
| Attachment 1 - Performance Work Statement.pdf | ||
| Attachment 2 - Wage Determination 2015-4559 Rev16.pdf |
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Text version
Maintenance Schedule
| APPENDIX F, MAINTENANCE SCHEDULE | |||
| Tyndall AFB LO Booth Maintenance Schedule | |||
| Building 280 | |||
| All Exhaust Fans | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Inspect/lubricate all recirculation fan bearings | X | X | X |
| Check all recirculation fan belt tension and inspect belts for excessive wear, frays, or tears. | X | X | X |
| Check pulley alignment on all recirculation fans | X | X | X |
| Inspect/tighten fasteners, set screws, lock collars, etc on all moving parts and all parts subject to vibration | X | X | X |
| Lubricate the Motors | X | X | |
| Remove dust and dirt from motor | X | X | |
| Make adjustments and alignments to all pulleys and sheaves | X | X | |
| Clean the fan blades | X | ||
| Check For Fan Motor Vibration | X | ||
| All Recirculation Fans | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Inspect/lubricate all recirculation fan bearings | X | X | X |
| Check all recirculation fan belt tension and inspect belts for excessive wear, frays, or tears. | X | X | X |
| Check pulley alignment on all recirculation fans | X | X | X |
| Inspect/tighten fasteners, set screws, lock collars, etc on all moving parts and all parts subject to vibration | X | X | X |
| Lubricate the Motors | X | X | |
| Remove dust and dirt from motor | X | X | |
| Make adjustments and alignments to all pulleys and sheaves | X | X | |
| Clean the fan blades | X | ||
| Check For Fan Motor Vibration | X | ||
| Global Finishing Systems (GFS) Inc. Booth | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Inspect and repair or replace mechanical and moving parts to include but not limited to plenum booth doors, personnel doors, roll-up doors and hinges | X | X | X |
| Inspect and repair or replace all electrical components, wiring and parts | X | X | X |
| Inspect structure and repair or replace any loose or damaged items | X | X | X |
| Inspect and repair or replace all compressed air lines and/or water separator /regulator | X | X | X |
| Inspect and clean the walls, ceiling, ductwork and light covers | X | X | X |
| Inspect intake, exhaust, and recirculation ductwork for damage | X | X | X |
| Inspect booth for burned out bulbs, replace as required | X | X | X |
| Inspect exhaust plenum for damage, obstructions, and foreign objects | X | X | X |
| Inspect intake plenum for damage, obstructions, and foreign objects | X | X | X |
| Inspect, clean, or replace pitot tubes attached to filter pressure monitors | X | X | X |
| Inspect door seals and gaskets | X | X | X |
| Inspect and clean all limit switches | X | X | X |
| Inspect exhaust plenum for excessive overspray buildup, clean as required | X | ||
| Inspect exhaust and recirculation ducts for excessive overspray buildup, clean as required | X | ||
| Booth Controls | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Clean all ventilation filters for controls and VFDs | X | X | X |
| Inspect booth controls interior for debris, clean interior | X | X | |
| Inspect and tighten fasteners, set screws, lock collars, etc. on all moving parts and parts subject to vibration | X | ||
| Re-tighten all electrical connections | X | ||
| Air Make-Up Units | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all parts are in correct working order. | X | X | X |
| Check and repair or replace all electrical components, wiring and parts not limited to but to include fuses. | X | X | X |
| Inspect fresh air inlet dampeners for debris or obstructions | X | X | X |
| Inspect filter pressure monitor for the fresh air inlet filters to determine filter cleanliness | X | X | X |
| Inspect and lubricate bearings | X | X | X |
| Check belt tension and inspect belts for excessive wear, frays, or tears. | X | X | X |
| Check pulley alignment | X | X | X |
| Inspect Fan Blades | X | X | X |
| Clean burner on heating units and adjust for proper heating capabilities | X | X | X |
| Clean and repair evaporative cooling system | X | X | X |
| Lubricate the motors | X | X | |
| Remove dust and dirt from motor | X | X | |
| Clean the fan blades | X | X | |
| Make adjustments and alignments to all pulleys and sheaves | X | X | |
| Inspect AMU filters (change when necessary, Filter size: 20" x20" x 4", Merve 8 (20 per unit)) | X | X | |
| Inspect and clean natural gas burner | X | ||
| Inspect burner “flame rod” and “spark rod”, clean or replace as required | X | ||
| Inspect porcelain insulator for cracking or scaling, replace if evident | X | ||
| Examine natural gas piping “drip legs” for excessive buildup of contaminates | X | ||
| Inspect and tighten fasteners, set screws, lock collars, etc. on all moving parts and parts subject to vibration | X | ||
| Re-tighten all electrical connections | X | ||
| Humidiffier | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Inspect the cover/tank for any leaks, repair as required. Remove mineral deposits from the humidifier reservoir | X | X | X |
| Remove tri-probe assembly from humidifier and inspect for excessive mineral build-up. Inspect plastic housing for cracks. Clean probe ends. | X | X | X |
| Inspect and clean drain valve seat and seal. Inspect and clean drain line and water seal. | X | X | X |
| Check to make sure the water fill valve is operating properly | X | X | |
| Check to make sure the safety interlocks (air flow, high limit, etc.) will shut down the humidifier | X | X | |
| Verify the correct amperage is being drawn by the combustion burner, reference wiring diagram for amperage | X | X | |
| Inspect the flexible hose for cracks or leaks, it is normal for the hose to become hard and develop “set” | X | X | |
| Re-tighten all electrical connections | X | ||
| Booth Filtration | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Inspect Manometer or Magnehelic Gauges are in working order | X | X | X |
| Identify and record Manometer or Magnehelic Gauge reading | X | X | X |
| First Stage Reading | X | X | X |
| Second Stage Reading | X | X | X |
| Third Stage Reading | X | X | X |
| Inspect intake and exhaust filter banks for damaged or missing filter blankets, panels, or pockets. | X | X | X |
| After a full exhaust filter change, record baseline reading | X | X | X |
| Replace Intake Filters (When excessively dirty or indicated on booth display control monitor) A.J .Dralle Filters Only : One Front Dr.: 88 Filters: 24x24 SFR PNL.; Exhaust Filters: Blanket Filters: 5 Each, 2 rolls 24' l x 7' wide, 2 rolls 24' x 9' wide 198 Filter Banks: 2nd stage: 24x24 ME/PT PNL; 3RD stage: 24x24x2 XFP-6000, 6 pockets | X | ||
| Building 280 | |||
| Inside Mechanical Room | |||
| Kaeser Air Compressor Model: DSD 200 Sigma Serial#: 1105/Serial#: 1107 | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges/inlet coils etc. as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Clean after cooler and lubricate cooler fans | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Lubricate motors and bearings | X | X | |
| Deltech Refrigerated Compressed Air Dryer Model: HGD750-460V Serial # 1000002900254/Model: DFX8.1 Serial # 19K460FX8002471 | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required | X | X | |
| Lubricate motors and bearings | X | X | |
| Daiken Chiller 01/Daiken Chiller 02 | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Lubricate motors and bearings | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Perform Eddie Current Impection on Chiller Tubes | 3 Years | ||
| Chemical Station | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Water Softener Turbo Disc, Maxing | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Lubricate motors and bearings | X | X | |
| Electrical Motors- 6 Each | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Lubricate motors and bearings | X | X | |
| Tox-Refrig Gas Detection Monitor | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Lubricate motors and bearings | X | X | |
| ABB Towers, 8 Each | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair or replace electrical components/drives | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Building 280 | |||
| Outside Mechanical Room | |||
| Deltech Breathing Air Purifier | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Inspect and change oil as required | X | X | |
| Lubricate motors and bearings | X | X | |
| Take Breathing Air sample and send to lab for testing and certification. | X | ||
| Dust Control Unit (Vacuum) | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Lubricate motors and bearings | X | X | |
| Chemgard Infrared Gas Monitor 2 Each | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Lubricate motors and bearings | X | X | |
| GFS Sanding Booth | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Lubricate motors and bearings | Annual Maintenance | ||
| Cornell Roll-Up Doors, 2 Each | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Lubricate motors and bearings | X | X | |
| Air Shower, Clean-Air Products | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual (Filter, 4 ea. size: 24 x 12 x 1, Merv 8) | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| inspect and change oil as required (If Available) | X | X | |
| Check torque motor mounting bolts | Annual Maintenance | ||
| Lubricate motors and bearings | X | X | |
| Daiken Heat Pump, (for dust collection R-140) | Monthly Maintenance | Quarterly Maintenance | Annual Maintenance |
| Check and ensure all mechanical parts are in proper working order | X | X | |
| Check and repair all electrical components | X | X | |
| Check and clean or replace all filters/cartridges as required by owner’s manual | X | X | |
| Inspect, adjust and replace belts, hoses, valves | X | X | |
| Repair leaks and replace parts as needed for proper/safe operation | X | X | |
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | X | X | |
| Check and clean coils when required | X | X |
Inspection Checklist Tyndall AFB LO Booth Maintenance Checklist
| Building 280 | Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | |||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| LO Booth Maintenance | |||||||||||||
| All Exhaust Fans | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Belts:BP118 | Inspect/lubricate all recirculation fan bearings | ||||||||||||
| Check all recirculation fan belt tension and inspect belts for excessive wear, frays, or tears. | |||||||||||||
| Check pulley alignment on all recirculation fans | |||||||||||||
| Inspect/tighten fasteners, set screws, lock collars, etc. on all moving parts and all parts subject to vibration | |||||||||||||
| Lubricate the Motors | |||||||||||||
| Remove dust and dirt from motor | |||||||||||||
| Make adjustments and alignments to all pulleys and sheaves | |||||||||||||
| Clean the fan blades | |||||||||||||
| Check For Fan Motor Vibration |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| All Recirculation Fans | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Belts: | Inspect/lubricate all recirculation fan bearings | ||||||||||||
| Check all recirculation fan belt tension and inspect belts for excessive wear, frays, or tears. | |||||||||||||
| Check pulley alignment on all recirculation fans | |||||||||||||
| Inspect/tighten fasteners, set screws, lock collars, etc. on all moving parts and all parts subject to vibration | |||||||||||||
| Lubricate the Motors | |||||||||||||
| Remove dust and dirt from motor | |||||||||||||
| Make adjustments and alignments to all pulleys and sheaves | |||||||||||||
| Clean the fan blades | |||||||||||||
| Check For Fan Motor Vibration |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| Booth | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Inspect and repair or replace mechanical and moving parts to include but not limited to plenum booth doors, personnel doors, roll-up doors and hinges | |||||||||||||
| Inspect and repair or replace all electrical components, wiring and parts | |||||||||||||
| Inspect structure and repair or replace any loose or damaged items | |||||||||||||
| Inspect and repair or replace all compressed air lines and/or water separator /regulator | |||||||||||||
| Inspect and clean the walls, ceiling, ductwork and light covers | |||||||||||||
| Inspect intake, exhaust, and recirculation ductwork for damage | |||||||||||||
| Inspect booth for burned out bulbs, replace as required | |||||||||||||
| Inspect exhaust plenum for damage, obstructions, and foreign objects | |||||||||||||
| Inspect intake plenum for damage, obstructions, and foreign objects | |||||||||||||
| Inspect, clean, or replace pitot tubes attached to filter pressure monitors | |||||||||||||
| Inspect door seals and gaskets | |||||||||||||
| Inspect and clean all limit switches | |||||||||||||
| Inspect exhaust plenum for excessive overspray buildup, clean as required | |||||||||||||
| Inspect exhaust and recirculation ducts for excessive overspray buildup, clean as required |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| Booth Controls | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Clean all ventilation filters for controls and VFDs | |||||||||||||
| Inspect booth controls interior for debris, clean interior | |||||||||||||
| Inspect and tighten fasteners, set screws, lock collars, etc. on all moving parts and parts subject to vibration | |||||||||||||
| Re-tighten all electrical connections |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| AMUs | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Main Booth: Weather-Rite Model: CAR 350HTR | Check and ensure all parts are in correct working order. | ||||||||||||
| NOTE: filter size 20" x 20" x 4" | Check and repair or replace all electrical components, wiring and parts not limited to but to include |
fuses.
| Belts: | Inspect fresh air inlet dampeners for debris or obstructions |
| Reset burner High temp switch on LOS | Inspect filter pressure monitor for the fresh air inlet filters to determine filter cleanliness |
| Inspect and lubricate bearings | |
| Check belt tension and inspect belts for excessive wear, frays, or tears. | |
| Check pulley alignment | |
| Inspect Fan Blades | |
| Clean burner on heating units and adjust for proper heating capabilities | |
| Clean and repair evaporative cooling system | |
| Lubricate the motors | |
| Remove dust and dirt from motor | |
| Clean the fan blades | |
| Make adjustments and alignments to all pulleys and sheaves | |
| Inspect AMU filters (change when necessary, at least annually) | |
| Inspect and clean natural gas burner | |
| Inspect burner “flame rod” and “spark rod”, clean or replace as required | |
| Inspect porcelain insulator for cracking or scaling, replace if evident | |
| Examine natural gas piping “drip legs” for excessive buildup of contaminates | |
| Inspect and tighten fasteners, set screws, lock collars, etc. on all moving parts and parts subject to vibration | |
| Re-tighten all electrical connections |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 | Booth 2 | Booth 1 | Booth 2 | Booth 1 | Booth 2 | ||||||||
| Humidifier | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Inspect the cover/tank for any leaks, repair as required. Remove mineral deposits from the humidifier reservoir | |||||||||||||
| Remove tri-probe assembly from humidifier and inspect for excessive mineral build-up. Inspect plastic housing for cracks. Clean probe ends. | |||||||||||||
| Inspect and clean drain valve seat and seal. Inspect and clean drain line and water seal. | |||||||||||||
| Check to make sure the water fill valve is operating properly | |||||||||||||
| Check to make sure the safety interlocks (air flow, high limit, etc.) will shut down the humidifier | |||||||||||||
| Verify the correct amperage is being drawn by the combustion burner, reference wiring diagram for amperage | |||||||||||||
| Inspect the flexible hose for cracks or leaks, it is normal for the hose to become hard and develop “set” | |||||||||||||
| Re-tighten all electrical connections |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Booth 1 (South) | Booth 2 (North) | Booth 1 (South) | Booth 2 (North | Booth 1 (South) | Booth 2 (north) | ||||||||
| Booth Filtration | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Booth 1 - Date of Filter Change ΔP:.38" 76.7 FPM 8284 hrs. Filters replaced 24 Apr 21 | Inspect Manometer or Magnehelic Gauges are in working order | ||||||||||||
| Intake: | Identify and record Manometer or Magnehelic Gauge reading | ||||||||||||
| Stage 1: | First Stage Reading | ||||||||||||
| Stage 2: | Second Stage Reading | ||||||||||||
| Stage 3: | Third Stage Reading | ||||||||||||
| Booth 2 - Date of Filter Change ΔP:.28" 77.5 FPM 25882 hrs. | Inspect intake and exhaust filter banks for damaged or missing filter blankets, panels, or pockets. | ||||||||||||
| Intake | After a full exhaust filter change, record baseline reading - N/A | ||||||||||||
| First Stage Reading | |||||||||||||
| Stage 2: | Second Stage Reading | ||||||||||||
| Stage 3: | Third Stage Reading | ||||||||||||
| Replace Intake Filters (When excessively dirty or at least Annually.) |
| Building 280 |
| Inside Mechanical Room |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Kaeser Air Compressor AC1 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: DSD 200 Sigma | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 1106 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Clean after cooler and lubricate cooler fans | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings | |||||
| Machine Hours: |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Kaeser Air Compressor AC2 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: DSD 200 Sigma | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 1107 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Clean after cooler and lubricate cooler fans | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings | |||||
| Machine Hours: |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Deltech Refrigerated Compressed Air Dryer AD1 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: HGD750-460V | Check and ensure all mechanical parts are in proper working order | ||||
| Serial # 1000002900255 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings | |||||
| Machine Hours: |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Deltech Refrigerated Compressed Air Dryer AD2 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: HGD750-460V | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 1000002900254 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings | |||||
| Machine Hours: |
| Monthly Maintenance | Annual Maintenance | ||||
| Daiken Chiller 01 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Chiller Model: WMC250DEBS-ER10 | Check and ensure all mechanical parts are in proper working order | ||||
| Serial #: STNU 140500054 | Check and repair all electrical components | ||||
| Evaporator Model:E2609CE2-A | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Serial #: E26009CES-A | Inspect, adjust and replace belts, hoses, valves | ||||
| Condenser Model:C2209CLYY2-A | Repair leaks and replace parts as needed for proper/safe operation | ||||
| Serial #: 514E004500 | Lubricate motors and bearings | ||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) |
| Monthly Maintenance | Annual Maintenance | ||||
| Daiken Chiller 02 | Inspection or Maintenance | C/W | Date | C/W | Date |
| Chiller Model: WMC 250DBS-ER10 | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: STNU 140500055 | Check and repair all electrical components | ||||
| Evaporator Model:E2609CE2-A | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Serial #: 514E004900 | Inspect, adjust and replace belts, hoses, valves | ||||
| Condenser Model:C2209CLYY2-A | Repair leaks and replace parts as needed for proper/safe operation | ||||
| Serial #: 514E004800 | Lubricate motors and bearings | ||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) |
| Monthly Maintenance | Monthly Maintenance | Quarterly Maintenance | Quarterly Maintenance | Annual Maintenance | Annual Maintenance | ||||||||
| Tower 1 | Tower 2 | Tower 1 | Tower 2 | Tower 1 | Tower 2 | ||||||||
| Chiller Towers 1&2 | Inspection or Maintenance | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date | C/W | Date |
| Belts: | Check and ensure all parts are in correct working order. | ||||||||||||
| Check and repair or replace all electrical components, wiring and parts not limited to but to include |
fuses.
| Inspect and lubricate bearings |
| Check belt tension and inspect belts for excessive wear, frays, or tears. |
| Check pulley alignment |
| Inspect Fan Blades |
| Clean and repair evaporative cooling system |
| Lubricate motor |
| Remove dust and dirt from motor |
| Make adjustments and alignments to all pulleys and sheaves |
| Inspect and clean natural gas burner |
| Clean cooling pads |
| Inspect and tighten fasteners, set screws, lock collars, etc. on all moving parts and parts subject to vibration |
| Re-tighten all electrical connections |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Chemical Station | Inspection or Maintenance | C/W | Date | C/W | Date |
| Walchem IWAKI America Inc. | Check and ensure all mechanical parts are in proper working order | ||||
| Model: WCT410-1N2U | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Water Softener Turbo Disc, Maxing | Inspection or Maintenance | C/W | Date | C/W | Date |
| Miller-Leaman | Check and ensure all mechanical parts are in proper working order | ||||
| Model#: AA- ATD2(2)X3-Q50M-P140-A | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| Perform backwash | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Electrical Motors- 6 Each | Inspection or Maintenance | C/W | Date | C/W | Date |
| Baldor-Reliance Super E Motor (Sub-system) | Check and ensure all mechanical parts are in proper working order | ||||
| Small Motors, 3 Each, Model: 215JAM | Check and repair all electrical components | ||||
| Large Motors, 3 Each, Model: 256JM | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) |
Lubricate motor bearings
| Monthly Maintenance | Quarterly Maintenance | ||||
| Tox-Refrig Gas Detection Monitor | Inspection or Maintenance | C/W | Date | C/W | Date |
| (Refrigerant Monitor) | Check and ensure all mechanical parts are in proper working order | ||||
| Toxalert International Inc. | Check and repair all electrical components | ||||
| Model# No number identified | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| ABB Towers, 8 Each | Inspection or Maintenance | C/W | Date | C/W | Date |
| ACH550-VCR-031A-4, 5 Each | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 2163500021, Serial#: 2163500071 | Check and repair all electrical components | ||||
| Serial#: 2163500064, Serial#: 2142405421 | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Serial#: 2144202545 | Inspect, adjust and replace belts, hoses, valves | ||||
| ACX550-UO-023A-4, 3 each | Repair leaks and replace parts as needed for proper/safe operation | ||||
| Serial#: 2142409398, Serial#: 2342302983 | Lubricate motors and bearings | ||||
| Serial#: 21447025?? | Make all required service adjustments to the pilot valves, pressure switches and regulating valves | ||||
| inspect and change oil as required (If Available) |
| Building 280 |
| Outside Mechanical Room |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Deltech Breathing Air Purifier, CO Monitor | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: 75DM | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 10000002900257 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Check all desiccant levels | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings | |||||
| Take Breathing Air sample and send to lab for testing and certification. |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Dust Control Unit (Vacuum) | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: TPR50 Eight (8) each, SPZ 1637 Belts, cogged. | Check and ensure all mechanical parts are in proper working order | ||||
| Serial #: 1001350 Serial #: 1001344 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| inspect and change oil as required (If Available) | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Chemgard Infrared Gas Monitor 2 Each | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: A-RT-A-1-1-1-0-0-0-0-0-0-0-0-0-0-0-0-0 | Check and ensure all mechanical parts are in proper working order | ||||
| Check and repair all electrical components | |||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves |
| Monthly Maintenance | Quarterly Maintenance | ||||
| GFS Sanding Booth | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model#: DCBG-200806 | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: U59433A | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Cornell Roll-Up Doors, 2 Each | Inspection or Maintenance | C/W | Date | C/W | Date |
| Rm 117, 1 Each, Ookson, Model R4, Manual | Check and ensure all mechanical parts are in proper working order | ||||
| Rm 118, 1 Each, Ookson, Model R4, Manual | Check and repair all electrical components | ||||
| 8a. Rm 118B. 1 Each, MCIANAN, Model: PRO CMX, Electric | Check and clean or replace all filters/cartridges as required by owner’s manual | ||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| Lubricate motors and bearings |
| Monthly Maintenance | Quarterly Maintenance | ||||
| Air Shower, Clean-Air Products | Inspection or Maintenance | C/W | Date | C/W | Date |
| Model: CAP701KD-ST-7072-ADA | Check and ensure all mechanical parts are in proper working order | ||||
| Serial#: 13502-19038 | Check and repair all electrical components | ||||
| Check and clean or replace all filters/cartridges as required by owner’s manual | |||||
| Inspect, adjust and replace belts, hoses, valves | |||||
| Repair leaks and replace parts as needed for proper/safe operation | |||||
| Make all required service adjustments to the pilot valves, pressure switches and regulating valves | |||||
| Lubricate motors and bearings |
Maintenance Summary
File details come from the government source that posted it. Updated .