Attachment 4 - Spec Section 087145-1 Security_Door_Hardware 30 Oct 24.docx

UNITED STATES DEPARTMENT OF STATE UNCLASSIFIED October 2024

OVERSEAS BUILDINGS OPERATIONS

BANDAR FACILITY MAINTNANCE GPE FEBR DOORS

SECTION 087145 - SECURITY DOOR HARDWARE

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes door hardware associated with security door hardware sets that have been certified by the Bureau of Diplomatic Security (DS).

B. Related Sections

1. Section 013305 “Construction Submittals.”

2. Section 017825 “Operation and Maintenance Data” for digital format requirements.

3. Section 083454 “FE/BR Door Assemblies.”

4. Division 26 and 28 for electronic security and power for electrically operated hardware devices.

1.2 SUBMITTALS

A. General: Submit in accordance with Division 01 requirements.

1. All submittals under this Section shall be submitted as PDF’s conforming to the Digital Formatting requirements of Section 017825 “Operation and Maintenance Data,” except as noted. Refer to “Adobe XI Pro Accessibility Guide” from Adobe Systems Inc. for implementation guidance of PDF.

B. Product Data: Submittals (PDx format):

1. Manufacturer’s Catalog Data (PD1): This submittal shall be major part of a concurrent review with Standard Color Charts (PD2), appropriate Shop Drawing (SDx) submittals listed below

2. Submit original PDF’s downloaded from the vendor websites, to include the following: catalog cuts;, brochures; construction and installation details; material descriptions, dimensions of individual components, profiles; finishes; Submit copies of catalog cuts of all items used in the supplier's schedule in PDF format; submittals of scans are not acceptable.

3. Include construction and installation details, material descriptions, dimensions of individual components and profiles, and finishes.

C. Shop Drawings: For power door operators. Include plans, elevations, sections, details, and attachments to other work.

1. Indicate required clearances, method of field assembly, components, and location and size of each field connection.

2. Include locations and elevations of entrances showing activation and safety devices.

3. Key Control Accessories: Include plans, elevations, sections, details, and attachments to other work. Indicate required clearances, method of field assembly, components, and location and size of each field connection. Include weight capacity of drawer and indicate organization method of keys.

D. Hardware Schedules: Based on hardware indicated, organize hardware schedule into groups or sets showing complete designations of every item required for each door opening. Schedule shall be vertical layout similar to format used herein. Lines shall be double-spaced with pages numbered and dated; Security Hardware Sets shall be listed as SHW-1, SHW-2, etc. Hardware schedules shall be submitted as a complete schedule for entire project, and shall include forced entry rated door and non-forced entry rated doors and all out buildings, except for projects with multiple office buildings or phases, as noted in Article 2.11.B on KEYING.

1. For doors of different sizes or where hinges, locks or closers are different, a separate heading shall be used. No labeled openings shall be combined with non-labeled openings. Horizontal hardware schedules are not acceptable. Include the following:

a. Number, location, hand, fire rating, DOS Code, size and material of each door opening (hands and swings to be determined in relation to key side of opening).

b. Type, style, function, size, finish and quantity of each hardware item.

c. Name and manufacturer of each item.

d. Fastening requirements.

e. Explanation of abbreviations used.

f. Keying information.

E. Hardware Schedule Index: Furnish an index cross referencing Contract Document door number and hardware group, and supplier's hardware set.

F. Keying Schedule: With the Security Hardware Schedule submit a separate detailed keying schedule conforming to the Government’s approved Master Key System for Government review and approval. Entire permanent Medeco (SHW) keying system must be created and procured by a single vendor for the Project. Prepare the Key Schedule using Microsoft Excel and submit in electronic formats. Keying information can be sensitive; at no time shall keying schedule be combined with both project number and any form of city/country/location (including abbreviations and airport codes). Do not include city/country/location name fully or abbreviated in the schedule, as a file name, or in the P.O. of the schedule; the schedule shall be identified by the project number only). Key Schedule shall include the following information:

1. Cover page entitled “Keying Schedule, Section 087145 “ with the following information: OBO Project Number (do not include city/country/location name); List of buildings included in the schedule identified by building type (i.e. Utility Building, New Office Building, etc.); General Contractor’s Name, address, and phone number; Supplier‘s name, address and phone number; DS/FSE/TDB (DS Lock Support) complete address; Date of issue; Revision Number; Name, email address, and phone number of the person who drafted the schedule; Purchase Order (PO) or other Contract number.

2. Page two shall include General Information, table of contents that identifies all buildings, previous completed phases, Excel Workbook tabs, OBO Project Number as shown on the Cover page, and OBO Criteria year applicable to project. Each subsequent page shall also have the page number, number of total pages and the OBO project number.

3. Key Schedule spreadsheets shall include the OBO Project Number as shown on the Cover page and shall be organized and subdivided by “Registry Group” type (e.g.,Chancery RU, Annex1 RU, Annex3 00, Compound 32 series). Actual Registry numbers shall be generated by Medeco. Refer to Table 1.2 “Registry Group.”

4. Spreadsheets shall be divided into Subsets by the Categories described in the Part 2 Article on KEYING (e.g., Exterior FEBR, Interior FEBR, Telecom, CAA, SKD, Roof, refer to Part 2 Article on KEYING for categories) and shall include the following information for each key:

TABLE 1.2

REGISTRY GROUP

(e.g., Chancery RU1, Annex1 RU1, Annex2 RU1, Annex3 -00, Compound -00):

Door Number

Room Description (e.g. Lobby, telecon, RSO office; except where classifications standards do not allow labeling, in that case no room descriptions shall be provided)

From Room to Room (use room number)

Key ID Number

Quantity

SHW

Set

Notes

Cores

Change Keys

Control Keys

Master Keys

5. Provide project-specific SHW hardware set description for each SHW set. Include set descriptions for all hardware for the FE and FE/BR and non-rated SHW doors and all modifications.

G. Samples: If requested by COR, submit one sample of each requested item tagged with full description for coordination with the hardware schedule. These items will remain on file in the COR's office until all other similar items have been installed in the project. At that time, items on file will be released for installation in pre-determined Project locations.

H. Operating Instructions: Furnish the Government with one complete set of installation instructions, including special adjusting tools and maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, and troubleshooting guides. One complete catalog shall be furnished for each manufacturer listed in the approved hardware schedule.

I. Templates: Furnish templates and approved hardware schedule to door and frame fabricators. Where fabricator cannot work to paper templates, ship templates and or physical hardware to factories of respective manufacturers. Prepay cost for shipping and delivery.

J. Informational Submittals: Submit the following:

1. Certifications specified in Article on QUALITY ASSURANCE.

2. Qualifications Data: Hardware Suppliers Qualification data.

K. Closeout Submittals: Submit specified warranty in accordance with Division 01 requirements.

L. Certification: After completion of hardware installation, submit written certification attesting that hardware has been installed in accordance with manufacturer's templates and instructions and that hardware has not been altered.

1.3 QUALITY ASSURANCE

A. General Requirements: Hardware has been specified by manufacturer's name, brand and catalog numbers for purpose of establishing basis for quality, design and operational function.

1. Provide designated product, or where more than one product or manufacturer is listed, provide equivalent product of one of other listed manufacturers.

2. Obtain each type of hardware from single manufacturer.

3. Hardware Sets within this Section are not complete with respect to thickness of doors, hand, backset, method of fastening, and other detail requirements.

4. Review Drawings and Door Schedules thoroughly and provide required hardware for all openings, including openings that may have been inadvertently omitted from Door Schedules.

5. Should opening be omitted or opening not indicated with hardware set, provide hardware of same quality, design and function as specified for similar openings.

6. Sequence of Operation: Provide electrified door hardware function, sequence of operation, and interface with other building control systems indicated.

7. Furnish hardware complete with brackets, plates, fittings, fastenings and other accessories required for installation.

B. Regulatory Requirements:

1. Comply with Architectural Barriers Act (ABA) in accordance with Chapter 11 of the OBO Building Code to accommodate barrier free design except where specifically indicated by the Government.

2. Provide knurled tactile warning on door hardware to hazardous areas; abrasive coating not acceptable.

3. Comply with NFPA 80 for hardware at fire-rated assemblies.

4. Provide hardware that has been tested and listed by UL or FM for fire-rated assemblies of types that comply with requirements of door and frame labels.

5. Comply with NFPA 70 (model National Electrical Code) requirements for personnel doors to protect workers in applicable electrical spaces.

6. Latches and Locks for Means of Egress Doors (Except where Specifically Indicated Otherwise): Comply with NFPA 101. Latches shall not require more than 67 N (15 lbf) to release the latch. Locks shall not require use of a key, tool, or special knowledge for operation.

7. Electrical Components, Devices, and Accessories: Listed and labeled as defined in accordance with Chapter 1 of the OBO Electrical Code (NFPA 70 “National Electrical Code” as amended by OBO) by testing agency acceptable to Project Director/COR based upon input from OBO/PDCS/DE/EE, and marked for intended location and application.

C. Hardware Supplier Qualifications: Door hardware supplier who has been furnishing hardware for a period of not less than two years, and who is, or who employs an Architectural Hardware Consultant (AHC) who will be available at reasonable times during the course of Work for consultation about Project's hardware requirements.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Comply with Division 01 requirements.

1. Pack each hardware item separately. Include manufacturer's printed installation instructions, trim, fasteners accessories, and special tools necessary for installation.

2. Legibly mark and adequately label each package indicating opening for which intended. Provide markings corresponding with approved Hardware Schedule.

3. Deliver permanent security cores and keys as indicated in the Part 2 Article on KEYING of this specification to DS Lock Program office. This requirement is not referring to submittals or purchase orders, but actual delivery of cores and keys.

a. For new compounds, delivery shall not be less than 90 days prior to scheduled substantial completion.

b. For a phased projects with turnover and occupancy of a new office building, delivery shall be provided not less than 90 days prior to scheduled substantial of completion of each office building.

c. For renovated office facility, delivery shall be provided not less than 90 days prior to scheduled substantial completion of each renovated office building phase.

PART 2 - PRODUCTS

2.1 APPROVED PRODUCTS

A. See door hardware sets in this Section for approved products.

2.2 HINGES

A. FE/BR Hinges: Hinges shall be in accordance with associated FE/BR tested door, and shall conform to requirements in Section 083454 “Forced Entry/ Ballistic Resistant Door Assemblies.” All hinges shall be factory drilled by hinge manufacturer and not by FE/BR manufacturer, or hinge warranty will be voided.

B. For non-FE/BR, door hinges, substitutions require approval from OBO/CFSM/SM/SCD/SEB. These substitutions shall use extra-heavy duty hinges for double weight doors conforming to ANSI/BHMA 156.1. Hinges shall be non-removable pin. Provide cycle tested hinges per ANSI/BHMA 156.1-2006 to a minimum of 500,000 cycles. Other minimum requirements are as follows:

1. Cycle Testing: 500,000

2. Hinge Pin Rise: None Allowed

3. Hinge Play: 0.38 mm (0.015 in)

4. Vertical Wear: 0.76 mm (0.030 in)

5. Lateral Wear: 1.60 mm (0.062 in)

2.3 CYLINDERS, CORES AND KEYS

A. Provide LFIC housings, LFIC cores and keys for locks, and other control and locking devices indicated in the Hardware Sets.

B. Security Doors:

1. Acceptable Manufacturers:

a. Medeco Security Locks, Inc. an ASSA ABLOY Group company.

b. No substitutions.

2. Description:

a. Medeco Original LFIC 32 Series housing and Medeco six-pin 32 series LFIC cores.

b. All cylinders shall be equipped with temporary construction core for use during construction. The contractor is responsible for the purchase of the final cores and coordination of their secure shipment to the project site through DS.

3. Cylinders, Cores, & Keys

a. Provide mortise/rim LFIC housing with tailpieces/cams and LFIC cores for locks and other access control locking devices indicated in the SHW Hardware Sets.

b. Acceptable Manufacturers:

Medeco Security Locks, Inc., P.O. Box 3075 Salem, VA 24153

4. Lock Types:

a. Description:

1) Type 1: Mechanical Six-pin Large Format Interchangeable Core (LFIC); Medeco Original product (32-) with commercial keyway (00).

2) Type 2: Mechanical Six-pin LFIC; Medeco M3 Original product (32F) with DS reserved keyway (RU).

3) Type 3: Mechanical Six-pin Large Format Interchangeable Core (LFIC); Medeco Original product (32-) with commercial keyway (02).

C. The Contractor is responsible for supplying temporary construction cores and associated keys for all cylinders during construction. These shall be different color than permanent cores and consist of the following:

Biaxial R1 keyway - Construction Core part number with keys: 320201 CC W BI R1 P N N E 16 6 6 00 R1 05 N Operating key 16 6 6 00 R1 08 N Control key

1. Upon installation of final cores, construction cores will be returned to the Construction Contractor.

2.4 KEY CONTROL ACCESSORIES

A. Key Management System:

1. The total quantity of key capabilities required shall be determined by total number of all keys required to open all doors in the project (including SHW sets, HW sets, and designated groups and specialty keys), as defined in the Part 2 Article on KEYING.

a. For compounds with multiple office buildings, provide a key management system for each building with a MSG Post.

2. Control location for the system is adjacent to or within line of sight of Post One. Refer to the Part 3 Article on INSTALLATION for additional installation requirements.

a. For a post, or compound, without a MSG detachment, provide cabinets only for the non-CAA doors.

b. For new office buildings on an existing compound, if they include a new Post One (manned by MSG or local), provide a Key Management System per this section.

1) For compounds with an existing Key Management System, in lieu of installing a completely new system in the new building, the existing system shall be expanded if directed in project contract documents (e.g., SOW or design documents).

3. Acceptable Manufacturer and Product:

a. Morse Watchmans, Inc., 2 Morse Road, Oxford, CT 06478. Model: KeyWatcher Illuminated System,

1) Description: Furnish Morse KeyWatcher key management system (DOS PN KW-8494). The system shall provide a minimum 48 key main cabinet and a minimum 48 key secondary cabinet (one for Classified Access Area (CAA) keys and one for non-CAA keys) that are both expandable. The system shall be expandable in 32 key increments, unit (DOS PN KW-8495). System shall be provided with the Key-Pro software package for complete monitoring of the key control system. Provide keypad and control console with one cabinet.

2) Dimensions: 525 mm (21 inches) w x 850 mm (34 inches) h x 325 mm (13 inches) d; installed semi-recessed

3) Electrical: 100 – 240 VAC, 50 – 60HZ

4) Modifications to Standard Model: The Standard factory cam locks are required to be replaced. Four pin cam locks (DOS PN FSS-KW5 from Federal Security Systems 8560 Cinderbed Road Newington VA 22122) shall replace the standard three pin locks. The locks shall be pinned alike for all KeyWatchers at a given post and each post shall have a unique key.

b. Deister Electronics USA Inc: 8576 Wellington Road, Manassas, VA 20110 Model: Deister Electronic proxSafe Flexx II-series,

1) Description: Furnish Deister Electronic proxSafe Automated Key Control System (DOS PN KEY487). The system shall provide a minimum 48 key main cabinet and a minimum 48 key secondary cabinet (one for Classified Access Area (CAA) keys and one for non-CAA keys) that are both expandable. The system shall be expandable in 32 key increments, unit (DOS PN KEY477). Provide system with the proxSafe Commander key management software package for complete monitoring of the key control system. Provide keypad and control console with one cabinet. Control location for the system is Post One. Refer to requirements in the Part 3 Article on INSTALLATION.

2) Dimensions: 24.8” w x 17.0” h x 8.3” d; installed semi-recessed

3) Electrical: 110/220 VAC, 60/50HZ

4) Modifications to Standard Model: The Standard factory cam locks are required to be replaced. TDB Lock Program is currently developing a plan to replace the standard Deister locks with DOS acceptable units. The Deister cabinets shall be keyed according to the Diplomatic Security Key Systems Deployment Document.

B. Key Drawer: In Post One, provide a lockable key drawer capable of storing a minimum of 200 tagged/labeled keys in a manner that is easy to use (organize and reach/retrieve keys).

C. Stand-Alone Key Cabinets: In the RSO suite provide Global Industries Steelmaster Unitag 200 key (2019200D03) wall-mounted key cabinet with dual control system including envelopes, labels, tags with self-locking clips, receipt forms, three-way visible card index, temporary markers, permanent markers and metal cabinet. Equip the cabinet with pin tumbler locking mechanism. Provide unit capable of storing a minimum of 200 keys.

1. Refer to Section 087135 “Non-Security Door Hardware” for key cabinets serving General Services Office (GSO) and Facility Management (FM) Office.

2.5 POWER DOOR OPERATORS

A. Acceptable Manufacturers:

1. LCN Closers; an Ingersoll-Rand company.

2. Norton 5800 ADAEZ (substitution request required with coordination implementation plan)

3. No Substitutions.

B. Standard: BHMA A156.19.

C. Description: Units shall be pneumatically powered or electrically powered; surface mounted to frame head, and pneumatic power door operators shall operate as manual door closers unless power door is activated and when power is lost. Electric power door operators shall be capable of operating as manual door closer unless power door is activated and when power is lost, as well as having the ability to operate in a fully automatic mode.

1. Activation of power door shall open doors to 90-degrees.

2. For pneumatic powered operators and 24vDC and/or 120/240 dual voltage 50/60 hertz electrically powered operators furnish actuators with satin stainless steel dress plates embossed with the universal handicap symbol, except as noted below. Refer to Chapter 11 of the OBO Building Code for additional power door operator requirements.

a. 24vDC and/or 120/240 dual voltage 50/60 hertz electrically powered operators are not required to provide actuators if they are designed to operate in the fully automatic mode and opening force is no more than 22 N (5lbf) to fully open the door and approved by OBO/CFSM/SM/SCD/SEB.

3. Opening Force:

a. If Power Fails: Not more than 67 N (15 lbf) required to release a latch if provided, not more than 133 N (30 lbf) required to manually set door in motion, and not more than 67 N (15 lbf) required to fully open door.

b. Accessible Interior Doors: Not more than 22 N (5 lbf) to fully open door.

4. Entrapment Protection: Not more than 67 N (15 lbf) required to prevent stopped door from closing or opening.

D. Required Features: Manufacturer's standard cast iron construction.

1. Rack and pinion construction with compression spring, fully hydraulic.

2. Closing speed and latching speed controlled by independently operated valves.

3. Adjustable spring power allowing adjustment up to 50 percent in field to suit individual door conditions.

4. Adjustable hydraulic backcheck.

2.6 AUXILIARY HARDWARE

A. Acceptable Manufacturers:

1. Hager Companies.

2. Ives Hardware; an Ingersoll-Rand Company.

3. Rockwood Manufacturing Co., Inc.

B. Manual Flush Bolts: Top manual flush bolt shall not exceed 1880 mm (74-inches) from floor to centerline.

C. Door Stops: Furnish wall stops equal to Ives 407CVX or Rockwood 400 for all doors without a closer and wherever trim strikes wall for all doors equipped with pneumatic power door operators and for doors with closers that do not include a stop built into the closer. Where floor and wall stops are not suitable, furnish surface mounted overhead stops All wall or floor mounted door stops must be installed at a distance of 50 percent or greater than the door’s width from the door’s inactive edge width along the door leaf. Floor stops are preferred, D. Silencers: Furnish rubber silencers equal to Ives SR64 or Rockwood 608 for hollow metal frames; three per single door and four per pair. Silencers are not required at doors specified to receive continuous weather-stripping or seals.

2.7 OVERHEAD STOPS AND HOLDERS

A. Acceptable Manufacturers:

1. Architectural Builders Hardware.

2. Glynn-Johnson; an Ingersoll-Rand Company.

3. Rixson, an ASSA ABLOY Group company.

B. Where wall stops are not suitable, furnish surface overhead stops equal to Glynn-Johnson 450 Series. In Hardware Sets where door closers are specified, provide closer arms with built-in stops (LCN No.3077-CNS). Floor stops are not allowed without written authorization of OBO.

2.8 THERESHOLDS, WEATHER-STRIPPING AND SEALS

A. Acceptable Manufacturers:

1. Hager Companies.

2. National Guard Products.

3. Pemko Manufacturing Co.

4. Reese Enterprises, Inc.

5. Zero International, Inc.

B. Description: Refer to the Hardware Sets for grade and style. Where required, field modify thresholds to accept strikes for flush bolts and exit device rods.

C. Smoke Seals: Where required by applicable code, at doors located in Smoke Barrier Partitions, provide smoke seals equal to Pemko S88 at the head and jambs; and at pairs of doors, one Pemko 375CR or two Pemko 303AS astragal seals as appropriate; coordinate with Drawings and schedules.

D. Astragals: Where indicated in the Hardware Sets, provide overlapping astragals equal to Pemko 357SP. Astragals shall be full height, installed on the "threat" side of the opening.

2.9 ACOUSTICAL TREATMENT

A. Provide full door gasketing/acoustical seals with flat threshold installed to maintain STC rating of surrounding walls.

B. Certification: Provide certification that the door construction utilized has been tested at an independent laboratory in accordance with ASTM E90 and that the STC determined in accordance with ASTM E413 is not less than that specified. The laboratory referenced in the certification must be qualified under the National Voluntary Laboratory Accreditation Program (NAVLAP) of the U.S. Bureau of Standards. Certification must reference laboratory name, test report number, and date of test; substitution of test data not in accordance with ASTM E90 and E413 will not be acceptable.

C. Sound-Rated Gasketing: Assemblies that are listed and labeled by a testing and inspecting agency, for sound ratings indicated, based on testing according to ASTM E 1408.

D. Secondary Requirements: If fire resistance is required, certify that assemblies have been tested in accordance with UL 10B for labeled fire doors and frames and meets the requirements of NFPA 80. If seismic stability is required, submit calculations showing ability of door systems to withstand pertinent seismic forces.

2.10 ELECTROMAGNETIC DOOR HOLDERS

A. Acceptable Manufacturers:

1. As indicated in HARDWARE SETS – SECURE DOORS in this Section, no exceptions.

2.11 KEYING

A. The following is the DOS required keying plan for SECURITY DOOR OPENINGS:

1. All keying systems must be factory generated and recorded.

a. All key operated locks on individual doors and multiple doors into the same space shall be keyed alike, unless noted otherwise.

b. Grand Master and Great Grand Master systems and engineering keys are not permitted.

c. Access Control Facilities (ACF): shall use the Medeco original product (32-) with commercial (02) Keyway and shall use one registry number for all the keyways on compound, regardless of the number of ACF’s on the compound.

1) If FE or FE/BR doors are included, the CAC keying requirements with a separate commercial keyway system for ACFs shall be followed, including shipping and installation requirements.

2) If ACF includes any CAA or LAA doors, all CAA and LAA doors shall be SKD.

3) If no FE or FE/BR rated doors are included, there are no additional requirements (i.e., Contractor shall design, furnished, and install keying).

4) In all cases, the contractor shall provide a minimum of 20 percent extra keys and cores or 3 extra key and cores, whichever is greater. They shall be SKD.

d. Office Buildings (i.e., New Office Buildings (NOB), New Office Annexes (NOX) Existing Office Buildings (EOB) shall use the Medeco M3 original product (32F) with reserved RU Keyway. Each compound shall have one unique factory generated RU registry number for office buildings that contain a controlled access area (CAA). Exceptions for single compound register numbers and Medeco M3 use in - office buildings containing CAA are specifically listed in this subparagraph and subsequent subparagraph for residential buildings.

1) Exception for single compound registry number: If the number of changes exceeds 300, then a new RU number keyway shall be used for the remainder of CAA buildings, with the same “not to exceed” limits noted above with one exception.

a) When the type of keyway or register number is used on more than one building, the master keying and change keys limits may be exceeded so that registry is not split across a building.

2) Exception for M3 use and/or single compound registry number: New doors in existing office buildings shall follow the existing keying and naming scheme, unless the work is a major building rehabilitation or otherwise directed by the OBO.

e. Residential buildings, Marine Security Guard Residences (MSGR), to include MSGR’s and CMR’s that are conjoined with an office building, warehouse (WHE), support annexes with shop areas (SPX), recreational buildings (REC), USAID Annexes, mechanical/engineering/plumbing (UTL) buildings, Compound Access Control (CAC) facilities shall use the Medeco original product (32-) with commercial (00) Keyway and shall use one registry number for all the commercial keyways on compound, regardless of the number of building on the compound.

1) When a residence is conjoined with an office building, any doors between the two shall follow the office building keyway and registry requirements.

f. All exterior forced entry (FE) and forced-entry/ballistic-resistant (FE/BR) doors shall have an interior cylinder with a non-removable thumb turn on the Force Entry Locks (FELs), except as noted in the security door hardware descriptions.

g. This specification uses the following definitions and nomenclature when describing the key requirements:

1) Keyed Alike (KA) – Cylinder/core pinning which results in the same change key working two or more locks.

2) Keyed Different (KD) – Cylinder/core pinning which results in a different change key being required for each of two or more locks.

3) Single Keyed Different (SKD) – single or multiple cores with unique pinning, change, and control keys; part of the registy, not pinned to any MK and not associated with any cores in any other Master Keyed System used at post.

4) Master Keyed (MK) – Cylinder/core pinning which results in operation by both a change key and at least one master key.

5) Change key - operates lock/s

6) Control key - install/remove interchangeable core/s

7) Bypass key / Bypass lock – A lock and it’s key that are not the primary means of securing or accessing a space but exist as a means to bypass the access control system or day lock, when needed.

h. Security doors shall be KD and MK within categories identified below and are per building, even if multiple buildings share a registry number (e.g., all exterior FEBR doors in office building A shall be KD and master keyed together for building A for office building B, all exterior FEBR doors shall be KD and master keyed together with all exterior FE/BR doors in building B). Exceptions for CACs are identified in subparagraph l:

1) Exterior building perimeter FE and FE/BR doors;

2) Interior FE and FE/BR doors;

3) Technical security systems (TSS) EC Room doors (when multiple EC rooms or sub EC room exists; otherwise EC room is SKD).

4) Groups 4 and beyond - MK by floor, except for the PCC, secure conference rooms; except as indicated by the SKD and KD doors in sections i and j below.

i. The following Security doors shall be KA and SKD within their own numbered categories or SKD if only a single door access the space. Each numbered category shall be KD from all others:

1) Roof access doors;

2) Safe Haven,Compound Emergency Sanctuary or Safe Area;

3) Limited access area (LAA) Lock and Leave doors.

4) CAA+ suites.

j. The security doors shall be SKD, and either KD for a single lock on a single door or KA for multiple doors/locks into the same area. No two areas shall be KA:

1) Telephone Equipment Rooms ( PBX, TSEF, MTS);

2) PCC Generator Room;

3) React Room or MSG Suite;

4) Doors within the PCC;

5) Secure Conference rooms;

6) Primary Lock and Leave doors;

7) EC Room – if only one;

8) PCC Switchgear;

9) Secure Command Center (SCC);

10) Tactical Operation Commands (TOC);

11) Post 1;

12) Guard Booths;

13) Pharmacy;

14) Roof Maintenance Sheds (RMS).

k. The following doors shall be SKD:

1) PCC

l. All CAC’s on a compound shall be keyed as follows:

1) Street side exterior doors – KA and NMK;

2) Compound Side exterior doors, to include sally port – KA and NMK (KD from the street side doors);

3) CAC guard booth – SKD;

4) CAC utility demarcation rooms – SKD;

5) Interior/compound/sally port non-forced entry control doors (EC room, pump room, telephone and/or electrical rooms) shall be SKD.

m. Chief of Mission Residence (CMR) and Residences with FE or FE/BR doors – KA all exterior doors (per individual building or individual dwelling unit).

1) Safe areas in stand-alone residences shall be SKD;

2) Safe areas in multiple unit buildings (apartments or townhouses) shall be KD and MK by building.

n. Specialty keys:

1) LAA or CAA access hatches shall be SKD, KA/SKD when multiple access hatches open into the same space.

2) GWA access hatches shall be KA.

3) Exterior manholes/handholds; see Section 337105 “Underground Ducts and Raceways” for lock requirements:

a) TSS shall be KA

b) Electrical shall be KA

c) Communication (not cable/local TV) shall be KA

d) Water and sewer shall be KA

e) All other misc. utilities shall be KA

f) KA applies per manhole discipline/function.

B. The Project Director, the General Contractor's representative, and either the RSO or the PSO shall meet to determine if there are any special keying conditions required so they may be incorporated into the keying schedule and provide recommendations for any deviation from the above specification to OBO/CFSM/SM/SCD/SEB for review and approval before the keying plan/schedule is submitted.

1. The General Contractor shall submit a keying plan/schedule for the entire project, or phase as noted below, at the same time of submission of the secure door shop drawings, or at the time of FE hardware submission for FE/BR only projects. Medeco keying system shall be created and procured by a single vendor for the Project except for the keys required for the ACF.

a. The General Contractor shall provide ACF keys that are on a separate commercial keyway 90 days before ACF is to be put into use.

2. For a phased project that includes multiple office buildings, the General Contractor may elect to break the keying plan/schedule submission out to reflect the phases with the approval of OBO/CFSM/SM/SCD/SEB, or if required by the SOW and/ or design documents, and shall meet the following requirements:

a. The registry numbers and keying requirements shall be based on the requirements for the entire project.

b. The registry from any earlier phases shall be used in accordance with the requirements herein and shall be an extension of the keying plan approved in earlier phases to include number of the keys.

c. Each keying plan/schedule for subsequent phase shall include the earlier phases and shall be clearly annotated showing what is existing.

d. Keying sequences shall be a continuation of earlier submissions (i.e., if earlier phase for a registry number stopped at SKD5, the new phase should start at SKD6) and if a number is skipped in a sequence the number shall be labeled as “not used” or “reserved” (e.g. SKD12, SKD13 – not used, SKD14).

C. Key Quantities : Furnish plain bow keys of nickel silver material in the following quantities:

1. For each master key system, provide:

a. Four master keys (include two for key control cabinet and two for MSG keys);

b. One control key;

c. Two change keys per keyed different core.

2. For each individually KD or SKD core, provide:

a. One control key;

b. Four change keys. (include two for key control cabinet and two for MSG keys)

3. For each individually keyed alike (KA) core, provide:

a. One control key;

b. Two change keys per door.

4. For Specialty keys, provide:

a. LAA/CAA Access Hatches, KA/SKD for multiple hatches accessed from within a suite or common space or SKD for a single hatch:

1) One control key;

2) Two change keys.

b. GWA Access hatches (4 total change keys) and Manholes/handholes (provide for 5 keys, see HW and manhole/handhold specifications.

5. For new compounds, buildings or major building rehabs provide MSG Keys (react key ring)r for two MSG Keysets:

a. Two sets of keys consisting of master keys, and SKD door keys (no specialty keys) in such a manner to use the minimum number of keys possible to open all doors in the project.

6. For each construction key system, provide:

a. All construction cores shall be colored different than final cores.

b. Construction cores and keys shall be turned over to the USG Project Director or Diplomatic Security.

c. Two control keys.

d. Operating change keys per quantity of construction cores as follows:

1) One to 10 doors: four key;

2) 10 or more doors: 20 or as directed by the USG.

3) For renovations with an active MSG Post, provide two additional keys for the MSG keys.

D. Identification and Control

1. Identify master keys (MK) with registry number; do not stamp with master key, letter M, or similar identification; manufacturer's trademark or identification not allowed.

2. Stamp master keys with DO NOT DUPLICATE.

E. Delivery

1. Deliver construction cores, construction control keys, and construction keys to the Project Site.

2. Permanent cores, change keys, and permanent control keys shall be individually packaged by door, identified by door and lock. Shipment shall be by supplier via prepaid freight to:

DS Lock Program 5800 Barclay Drive, Suite 5 Alexandria, Virginia 22315-5700

3. Clearly mark shipping boxes; indicate “OBO PROJECT AND/OR PURCHASE ORDER NUMBERS ONLY”. A pinning schedule is required for all prepared systems.

2.12 FINISHES

A. Base Metals: Produce hardware units of basic metal and forming method indicated, using manufacturers' standard metal alloy of composition, temper and hardness, but in no case of lesser quality than specified or inferred by use of a particular manufacturer's number, style or grade, or as established by appropriate referenced specification listed herein.

B. Finishes: Finishes shall conform to the quality of finish including thickness of plating or coating (if any), composition, hardness and other qualities complying with manufacturers' standards, but in no case less than the standards established by ANSI/BHMA A156.18.

1. All exposed hardware except door closers shall be satin stainless steel, ANSI/BHMA 630/US32D. Closers shall be painted to match satin stainless steel. Hinges shall be satin stainless steel. Items not available in stainless steel shall be furnished with satin chrome finish, ANSI/BHMA 626/US26D.

2. Security hardware finish shall match finish of non-security hardware to the maximum extent possible.

C. Prime Coated Items: Field painted under Division 09 painting section.

2.13 FASTENERS

A. Manufacture hardware to conform to published templates, generally prepare for machine screw installation. Do not provide hardware that has been prepared for self-tapping or sheet metal screws except as specifically indicated.

1. Furnish screws for installation with each hardware item. Provide Phillips flat head or oval head screws except as otherwise indicated. Finish exposed (exposed under any condition) screws to match the hardware finish or, if exposed in surfaces of other work, to match the finish of such work as closely as possible, except as otherwise indicated.

2. Provide concealed fasteners for hardware units that are exposed when the door is closed, except to the extent no standard manufactured units of the type specified are available with concealed fasteners.

3. Do not use through bolts for installation except where it is not possible to adequately reinforce the work, to accept machine screws or concealed fasteners or other standard type, to satisfactory avoid the use of through bolts. Grommet nuts and cleat nuts are not acceptable.

B. Furnish fasteners that are compatible with both the units fastened and the substrates, and which will not cause corrosion or deterioration of hardware, base material reinforcement, or fastener. Furnish wall stops with expansion anchors and machine screws. Furnish thresholds with lead anchors and 1/4-20 stainless steel flat head socket cap screws.

2.14 ACCESSORIES

A. Door Coat and Hat Hook: Provide cast aluminum, double prong hooks on inside face of all private office doors and toilet rooms; Ives Model No. 405 wide body design (ANSI/BHMA A156.16, L33113).

2.15 DOOR CONTACTS

A. Door Contacts: As specified in the SHW sets to include vault doors and Core area with following exception:

1. Doors without card readers providing access to LAA and Restricted CAA shall use the Cinch Model Ce-M1ZRST. Refer to Section 283105 “Technical Security Intrusion Detection Systems.”

PART 3 – EXECUTION

3.1 SECTIONS 3.1 – 3.4 - RESERVED

3.2 HARDWARE SETS – SECURE DOORS

A. Provide the following hardware groups:

SHW 4C- .

SECURE DOOR HARDWARE UNCLASSIFIED SECTION 087145 - 1