Attachment 2 - Work Specification - USCGC JOSHUA APPLEBY DD FY24.pdf

USCGC JOSHUA APPLEBY (WLM 556)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2024

Developed By: Brenden J Lee

(Rev-0, 27 June 2023)

USCGC JOSHUA APPLEBY (WLM-175) DRYDOCK AVAILABILITY FY2024

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics - TENDER ....................................................................................................... xviii General Requirements WORK ITEM 1: Fire Prevention Requirements WORK ITEM 2: Hull Plating, U/W Body, Inspect WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 4: U/W Body, Preserve, 100 percent WORK ITEM 5: U/W Body, Preserve, Partial, Condition A WORK ITEM 6: U/W Body, Preserve, Partial, Condition B WORK ITEM 7: U/W Body, Preserve, Partial, Condition C WORK ITEM 8: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 9: Chain Lockers, Clean and Inspect WORK ITEM 10: Tanks, Ballast, Clean and Inspect WORK ITEM 11: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 12: Z-Drive Input Drive Shaft, Bearings Inspect WORK ITEM 13: Z-Drive Propulsion Unit, Renew, Drydock WORK ITEM 14: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 15: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean WORK ITEM 16: Fathometer Transducer, Renew WORK ITEM 17: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 18: Sea Strainers, All Sizes, Renew WORK ITEM 19: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 20: Sea Bay, Clean and Inspect WORK ITEM 21: Sea Bay, Preserve 100% WORK ITEM 22: Thruster Unit (General), Overhaul WORK ITEM 23: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 24: Anchor Windlass, Inspect And Service WORK ITEM 25: Anchor Chains and Ground Tackle, Inspect and Repair WORK ITEM 26: Warping Capstan (Aft), Inspect and Service WORK ITEM 27: Single Point Davit, Disassemble and Inspect WORK ITEM 28: Chain Locker, Preserve, 100 Percent WORK ITEM 29: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 30: Drydock WORK ITEM 31: Temporary Services, Provide - Cutter WORK ITEM 32: Sea Trial Performance, Support, Provide WORK ITEM 33: 175’ WLM H2S Gas Detector, Replace WORK ITEM 34: Bilges, Preserve WORK ITEM 35: Compartment Insulation, General, Renew WORK ITEM 36: Weather Deck Kickpipe, Renew WORK ITEM 37: General Deck Covering (Wet/Dry) WORK ITEM 38: Pumproom Scuttle Insert, Renew WORK ITEM 39: Mess Deck Vent Ducting Renewal WORK ITEM 40: Main Drainage Piping, Renew WORK ITEM 41: Gray Water Transfer Piping, Renew WORK ITEM 42: Pump Room Surfaces, Partial Preserve iii (Rev-0)

WORK ITEM 43: Vent Ducts, Engine And Motor Room, All, Commercial Cleaning WORK ITEM 44: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 45: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 46: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 47: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 48: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 49: Directional Control Valve, Upgrade WORK ITEM 50: Tanks, Potable Water, Clean and Inspect WORK ITEM 51: Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 52: Sea Strainers, Simplex, All Sizes, Clean and Inspect WORK ITEM 53: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 54: Sewage Holding Tanks, Clean and Inspect WORK ITEM 55: Tanks, Grey Water Holding, Preserve, Partial WORK ITEM 56: Tanks (Sewage Holding), Preserve, 100 percent WORK ITEM 57: Tanks (Sewage Holding), Preserve, Partial WORK ITEM 58: Tanks, Ballast, Preserve, 100 Percent WORK ITEM 59: Tanks, Ballast, Preserve, Partial WORK ITEM 60: Tanks, Dirty Oil and Waste, Preserve, 100 Percent, WORK ITEM 61: Tanks, Dirty Oil and Waste, Preserve, Partial, WORK ITEM 62: Tanks, Grey Water Holding, Preserve, 100 Percent WORK ITEM 63: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 64: Tanks, Potable Water, Preserve, Partial, WORK ITEM 65: Sewage Tank Vent Piping, Renew WORK ITEM 66: Overboard Discharge Waster Pieces, Renew WORK ITEM 67: Z-Drive LO Cooler Cofferdam, Renew WORK ITEM 68: Various System Valves, Renew WORK ITEM 69: ASW Piping, Renew WORK ITEM 70: Point of Use Potable Water Filters, Install WORK ITEM 71: Flame Detectors, Replace WORK ITEM 72: Superstructure Surfaces (Buoy Deck Area), Preserve WORK ITEM 73: Doppler Speed Log, Upgrade WORK ITEM 74: Sewage Vent Pipe, Renew WORK ITEM 75: Temperature Control Valve (TCV) Replacement, Leslie to AMOT iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 180-011, Rev F, Sheet 5 Bow Thruster Foundation

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 243-001, Rev -, Propulsion Shafting Arrangement

Coast Guard Drawing 175 WLM 243-002, Rev F, Propulsion Shafting Arrangement

Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller

Coast Guard Drawing 175 WLM 245-002, Rev A, Z-drive Propeller Details, Modified Design

Coast Guard Drawing 175 WLM 256-001, Rev J, Sea Water Cooling System Diagram

Coast Guard Drawing 175 WLM 256-001, Rev K, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System, A/D FR 61 - FWD, Hull

Block 910, 920, 930

Coast Guard Drawing 175 WLM 256-004, Rev J, Sea Water Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System, A/D, H.B. 940, 950, 960, Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull

Blocks 940-970

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev B, ASW System Piping Modifications

Coast Guard Drawing 175 WLM 256-012, Rev B, Auxiliary Seawater System Piping Mods

Coast Guard Drawing 175 WLM 256-013, Rev A, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 259-001, Rev A, Combustion Exhaust Diagram

Coast Guard Drawing 175 WLM 259-005, Rev C, Combustion Exhaust A&D, Hull Block 970

Coast Guard Drawing 175 WLM 505-003, Rev B, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram

Coast Guard Drawing 175 WLM 512-001, Rev E, HVAC Diagram

Coast Guard Drawing 175 WLM 529-002, Rev G, Main Drainage System Diagram vi (Rev-0)

Coast Guard Drawing 175 WLM 529-003, Rev D, Main Drainage System A/D – Hull Block 910, 920, Coast Guard Drawing 175 WLM 533-001, Rev H, Potable Water System Diagram

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 561-001, Rev J, Z-drive Hydraulic System Diagram

Coast Guard Drawing 175 WLM 573-8, Rev D, ATON Tie Downs

Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System

Coast Guard Drawing 175 WLM 582-001, Rev D, Mooring and Towing, A & D

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-002, Rev H, Booklet of General Drawings (IDA LEWIS)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 601-1, Rev T, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 801-015, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 801-023, Rev -, Tank Capacity Curves (Hull 556)

Coast Guard Drawing 175 WLM 940-001, Rev J, Hull Block 940 Panels

Coast Guard Drawing 175 WLM 940-002, Rev K, Hull Block 940 Modules

Coast Guard Drawing 175 WLM 940-004, Rev J, Hull Block 940 - Transverse Frames & BHD

Coast Guard Drawing 175 WLM-528-001, Rev E, Plumbing and Interior Deck Drains Diagram

Coast Guard Drawing 175-WLM 505-1, Rev C, General Requirements for Piping Systems

Coast Guard Drawing 175-WLM 506-9, Rev A, Sewage Tank Vent Mods

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 593-1, Rev G, Sewage & Waste Water System Diagram

Coast Guard Drawing 175-WLM 180-006, Rev H, Foundation Hull Block 950

Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram vii (Rev-0)

Coast Guard Drawing 175-WLM 256-001, Rev K, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970

Coast Guard Drawing 175-WLM 256-012, Rev B, ASW System Piping Modifications

Coast Guard Drawing 175-WLM 256-1, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-4, Rev J, Seawater Cooling System A&D – Hull Blocks 940-970

Coast Guard Drawing 175-WLM 320-1, Rev. AR, Electrical One-Line Diagram

Coast Guard Drawing 175-WLM 320-5 (Sh 2), Rev. D, PWR SYST DK PLAN, FR 88 AFT, MN DK &

BELOW, HULL BLK 950.

Coast Guard Drawing 175-WLM 422-2 (Sh 1&2), Rev. F, Navigation, Signal & Search Light, Elementary Wiring Diagram.

Coast Guard Drawing 175-WLM 423-3 (Sh 3), Rev_, KDF 538 VHF-FM/ADF Relocation.

Coast Guard Drawing 175-WLM 432-5 (Sh 4), Rev. E, Primary & Second PWR Telephone CKTs.

Coast Guard Drawing 175-WLM 436-1, Rev H, Fire & Smoke Detection System Block, Isometric, and

Elementary Wiring Diagram (Circuit SM)

Coast Guard Drawing 175-WLM 445-2 (Sh 77), Rev. L, Radio Comm System, COED.

Coast Guard Drawing 175-WLM 506-001, Rev G, Overflows, Air Escapes, and Sounding Tubes Diagram

Coast Guard Drawing 175-WLM 506-006, Rev G, Vents and Sounding Tubes System A/D, Hull Block

940, 950

Coast Guard Drawing 175-WLM 506-009, Rev A, Sewage Tank Vent Mods

Coast Guard Drawing 175-WLM 512-1, Rev E, HVAC Diagram

Coast Guard Drawing 175-WLM 512-11, Rev E, HVAC A & D, Fr 70-50, Main Deck & Above, Hull

Block 960

Coast Guard Drawing 175-WLM 512-12, Rev D, HVAC A & D, Frame 70-88 Main Deck & Above, Hull

Block 970

Coast Guard Drawing 175-WLM 521-1, Rev K, Firemain System Diagram

Coast Guard Drawing 175-WLM 521-3, Rev G, Firemain System A&D – Block 910, 920, 930

Coast Guard Drawing 175-WLM 521-4, Rev G, Firemain System A&D – Hull Block 940, 950

Coast Guard Drawing 175-WLM 521-5, Rev E, Firemain System A&D – Hull Block 960

Coast Guard Drawing 175-WLM 521-6, Rev B, Firemain System A&D – Hull Block 970

Coast Guard Drawing 175-WLM 528-1, Rev F, Plumbing & Interior Deck Drains Diagram

Coast Guard Drawing 175-WLM 528-6, Rev G, Plumbing & Deck Drains A & D, Hull Blocks 910, 930, 940 & 950

Coast Guard Drawing 175-WLM 529-2, Rev G, Main Drainage System Diagram

Coast Guard Drawing 175-WLM 529-7, Rev F, Main Drainage System A&D – Hull Blocks 901, 910, 920, 930

Coast Guard Drawing 175-WLM 529-8, Rev F, Main Drainage System A&D – Hull Blocks 940, 950

Coast Guard Drawing 175-WLM 551-5, Rev E, Compressed Air System a/D Hull Block 940, 950

Coast Guard Drawing 175-WLM 568-002, Rev N, Bow Thruster Detail

Coast Guard Drawing 175-WLM 593-1, Rev G, Sewage System Diagram viii (Rev-0)

Coast Guard Drawing 175-WLM 593-5, Rev F, Sewage & Waste Water System A&D – Hull Block 940, Coast Guard Drawing 175-WLM 593-6, Rev E, Sewage & Waste Water System A&D – Hull Block 960

Coast Guard Drawing 175-WLM 593-7, Rev D, Sewage & Waste Water System A&D – Hull Block 970

Coast Guard Drawing 175-WLM 60-1, Rev. T, General Arrangement Inboard and Outboard Profile.

Coast Guard Drawing 175-WLM 601-001, Rev N, General Arr, Inboard & Outboard Profiles

Coast Guard Drawing 175-WLM 601-003, Rev M, Booklet of General Plans

Coast Guard Drawing 175-WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175-WLM 601-1, Rev N, General Arr, Inboard & Outboard Profiles

Coast Guard Drawing 175-WLM 631-2, Rev E, Deck Covering Schedule

Coast Guard Drawing 175-WLM 635-1, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175-WLM 635-1, Rev F, Hull Thermal & Acoustic Insulation Schedule.

Coast Guard Drawing 175-WLM 644-1, Rev G, Sanitary Facilities & Laundry Space Arr

Coast Guard Drawing 175-WLM 801-15, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 175-WLM-320-001, Rev AP, Electrical One-Line Diagram

Coast Guard Drawing 175-WLM-424-003, Rev. -, Doppler Speed Log System Replacement, Ripout, Installation, Arrangement, Wiring and Details

Coast Guard Drawing 175-WLM-436-004, Rev. F, C02 RELEASE & H2S ALARM SYSTEM BLOCK, ISO & ELEMENTARY WIRING DIAGRAM

Coast Guard Drawing 175-WLM-437-007, Rev R, Buoy Dk Control Sys Block, ISO & Elem Wrg Diag

Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and

Details

Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram

Coast Guard Drawing 175-WLM-573-013, Rev -, Replacement DCV Amplifier Card Wiring Diagram

Coast Guard Drawing 175-WLM-635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev D, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 533-001, Rev B, Placard Potable Water Flush

Coast Guard Drawing FL 533-002, Rev A, Point of Use Water Filter Install

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Technical Publication (TP) 4987, SWBS 256, 31 MAY 2011, 3-way Valve Electro-

Pneumatic Controller – Model PMC-2 (Multiple Class Cutters)

NAVSEA Drawing 803-1623056

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Lockout/Tags-Plus

Instruction ix (Rev-0)

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Maintenance Procedure Card (MPC) A-A-14033, Dec 2017, Buoy Chain Winch Wire Rope

Weight

Coast Guard Technical Publication (TP) 3498, SWBS 573, Aug 2019, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3605B, SWBS 86; Section B; Machinery Plant Control &

Monitor System (MPCMS) Z-Drive Direction Indicator System Technical Manual

Coast Guard Technical Publication (TP) 3621, SWBS 436, June 2020, Fire Detection System - Operation, Installation and Maintenance Manual, July 2020

Coast Guard Technical Publication (TP) 3622, SWBS 436, Section C, Nov. 2, 2018, H2S Alarm System

Coast Guard Technical Publication (TP) 3626, Manufacturers Instruction Book-SWBS Group(s) 516-533, SWBS 516, Section B, Pump, AC Heat

Coast Guard Technical Publication (TP) 3628, Mar 2017; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT

Coast Guard Technical Publication (TP) 3632, Section 582-A, March 2014, Manufacturer's Instruction

Book-SWBS Groups 582-583, Aft Capstan

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-DRIVE - MODEL

1350-H

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-drive - Model 1350-H

Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper

Coast Guard Technical Publication TP-10500, Doppler Sonar – Model DS-60

Coast Guard Technical Publication TP-3446, Doppler Speed Log, Model SRD-500 Dual Axis

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2022, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2022, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2022, Welding and Allied

Processes.

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2022, Requirements for

Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022 General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes x (Rev-0)

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3041, (SFLC Std Spec 3041) 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Preserve Ship

Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022 Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses

Welding and Allied Processes

OTHER REFERENCES

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End xi (Rev-0)

AMOT Doc # OMMG00357, Revision 1 – Feb 2022, G-valve (Pneumatic Actuator) Installation, Operation and Maintenance Manual

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, 2022, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

IEEE STD 45-2002, Recommended Practice for Shipboard Electrical Installations

IEEE-STD-45, 11 Oct 2002, Recommended Practice for Electrical Installations on Shipboard

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation xii (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-15024, General Specification for Plates, Tags, and Bands for Identification of Equipment

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification

MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations)

MIL-STD-2003-4, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Cableways)

Naval Ships Technical Manual (NSTM) Chapter 074 Volume 3, 01 Aug 2011, Gas Free Engineering, Appendix G, PERMISSIBLE EXPOSURE LIMITS (PEL)

NAVSEA Drawing 804-5773931, Rev-A, Insulation for Compartments, Acoustic and Thermal –

Installation Details

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) AMS-G-6032, August 2012, Grease, Plug Valve, Gasoline and

Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning xiii (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning xiv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 Y Starboard Z-drive

(CCW rotation)

NSN: 2010-21-920-0919 1 ea. 500,250.00

13 Y Port Z-drive (CW rotation)

NSN: 2010-21-920-0899 1 ea. 500,250.00

13 Y Z Drive Alignment

Tool

NSN: 5220-01-F16-4720 1 ea. 3600.00

13 N Thrustmasters

Technical

Representative

N/A N/A N/A

16 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

18 N **8― Simplex

Strainer

BF-150B, with T-bolt hinged cover)

2 ea. 20,000.00

18 N **3― Duplex

Strainer

NSN: 4730-01-643-2221 PN:

3-792FB (Mueller)

1 ea. 10,400.00

22 N Seal Kit, Thruster NSN: 2010-01-555-9048 1 ea. 4376.00

22 N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75

22 N **Seal Spacer

(B125SM44178)

NSN: 2010-01-495-6823 1 ea. 700.00

22 N **Shaft Sleeve NSN: 2010-01-495-2638 1 ea. 5702.40

23 N Hardware Kit, Pins NSN: 2030-01-485-7209 2 ea. 528.47

23 N Hardware Kit, Mechanical

NSN: 2030-01-485-7215 2 ea. 538.91

24 N Anchor Windlass

Overhaul kit

NSN: 5430-01-546-4684 1 ea. 9,677.05

24 N Ball Valve NSN: 4820-01-013-3430 1 ea. 38.55

24 N Valve, Counterbalance NSN: 4820-01-F16-4571 PN:

CBEH-LKN-BCL Sun

Hydraulics Corp

1 ea. 202.85

24 Y ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 2,577.98

24 N ** Valve, Linear, Directional Control

NSN: 4810-01-511-3173 1 ea. 2,343.85

24 Y Hydraulic Brake NSN: 2530-01-F14-4033 P/N:

90B3C4G087

1 ea 1,189.44

27 N Swing Brake Seal Kit NSN: 2030-01-351-2820 2 ea 138.80

27 N Swing Brake Disc &

Bearing Kit

NSN: 2030-01-349-9486 2 ea 937.70

27 N Wire Rope Assembly, Single Leg

NSN: 4010-01-602-8365 1 ea. 234.00 xv (Rev-0)

27 Y **Winch Assembly NSN: 2030-01-505-1581 1 ea. 17,454.50

30 Y *Transducer Cover

Plate

N/A 2 ea. 50.00

33 N Model X40-08-N4X, Gas Detection & Alarm

Control System

NSN: 6320-01-F19-5650

DETCON PN: 954-X08000-

1 ea. 1,250.00

33 N Electraray® rotating warning light, amber, 120VAC

NSN: 6210-01-454-4748

Federal Signal PN: 225-120A

1 ea. 176.69

33 N SONALERT 120VAC

80 – 95dB, D Case

Style, Type SC110N

NSN: 6350-01-196-0142

Newark PN: 64F276

1.ea. 48.77

49 N Directional Control

Valve (DCV)

NSN: 4810-01-F19-5719 PN:

4WRE10E75-2X/G24K4/V

1 ea. 1748.00

49 N Amplifier Card NSN: 5996-01-F19-5720 PN:

VT-VRPA2-2-1X/V0/T1

1 ea. 1552.00

49 N Mating Connector, 4P

G4WIF PG7 SW

NSN: 5935-01-F19-5722 PN:

R900023126

1 ea. 46.00

51 Y **Z-Drive Hyd. Fluid

Cooler

NSN: 4420-01-505-9267 2 ea. 7,725.00

51 Y **Z-Drive Lube Oil

Cooler

NSN: 4420-01-603-3557 2 ea. 3,910.00

51 N Heat Exchanger, Gasket

NSN: 5330-01-449-2451 2 ea. 22.53

51 N Heat Exchanger, Gasket

NSN: 5330-01-449-2479 2 ea. 18.66

70 N Water Filter Assembly, (3M) (ACN) 44330-01-

F20-5959

PN: DWS160-L NSN: 6 ea. 160.00

70 N Water Filter Element, (3M)

PN: 56134-44 6 ea. 180.00

70 N Placard - Potable Water

Flush

N/A 8 ea. 50.00

71 Y Semiconductor Device, Photo

NSN: 5961-01-599-4004 PN:

20/20MI-11SF

9 ea. 1,489.00

71 N Bracket, Mounting NSN: 5340-01-599-4015 PN:

20/20-005 (ST.ST.316L)

9 ea. 45.55

73 N Main Display Unit NSN: 7025-01-678-5218 PN:

DS600

3 ea $2,525.00

73 N Electronics Distribution

Unit

NSN: 5895-01-678-5147 PN:

DS610

3 ea $6,670.00

73 N Electronics Transceiver

Unit

NSN: 5845-01-678-5160 PN:

DS620

1 ea $9,750.00

73 N Gate Valve Assembly NSN: 4820-01-678-5058 PN:

DS661

1 ea $15,750.00

73 N Dual-Axis Transducer NSN: 5848-01-678-5056 PN:

DS630-30

1 ea $7,700.00

73 N Doppler Shell Ring NSN: 5340-01-F19-5622 PN:

DS661-1

1 ea $5,225.00 xvi (Rev-0)

73 N Furuno 7-Pin Cable NSN: 5995-01-530-4744 PN:

000-154-028

1 ea $82.40

75 N Temperature Control

Valve, AMOT, model

G-valve, bronze, 3-way, 6― size

P/N 6GPDBFG0M-AHR 1 ea. 24,802.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

3 Hull Plating, U/W Body, Ultrasonic Testing

4 U/W Body, Preserve, 100 percent

13 Z-Drive Propulsion Unit, Renew, Drydock

19 Sea Strainers, Duplex, All Sizes, Overhaul

20 Sea Bay, Clean and Inspect

23 Mechanical Chain Stoppers, Inspect and Service

24 Anchor Windlass, Inspect And Service

25 Anchor Chains and Ground Tackle, Inspect and Repair

26 Warping Capstan (Aft), Inspect and Service

27 Single Point Davit, Disassemble and Inspect

30 Drydock

34 Bilges, Preserve

35 Compartment Insulation, General, Renew

39 Mess Deck Vent Ducting Renewal

41 Gray Water Transfer Piping, Renew

42 Pump Room Surfaces, Partial Preserve

49 Directional Control Valve, Upgrade

52 Sea Strainers, Simplex, All Sizes, Clean and Inspect

73 Doppler Speed Log, Upgrade

74 Sewage Vent Pipe, Renew xviii (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8"

Length between perpendiculars 155' 1"

Depth 14' 8"

Maximum beam 36' 0"

Designed draft 8' 0"

Mast height (above 8' waterline) 58' 8"

Frame spacing 20"

Full load displacement 855.15 Long Tons SW

Light load displacement 719.78 Long Tons SW

Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio

Shaft seal John Crane Type ND

Shaft bearings Five pedestal mounted, Cooper split roller bearings

Number of propellers 2

Number of blades 4

Diameter 57.1"

Rudders None; Z-drive

Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal

Fresh water capacity (100%) 7,339 gal

Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_0522_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2022, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2022, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

3 (Rev-0)

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

4 (Rev-0)

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small Quantity

Generator.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

5 (Rev-0)

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut…