Attachment 2 - USCGC CHEYENNE DD FY26 SPECIFICATION.pdf

USCGC CHEYENNE (WLR 75405)

USCG 100 BARGE (99004)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2026

Developed By: William A Baker2

(REV-0, 1 July 2025)

USCGC CHEYENNE (WLR-75C) DRYDOCK AVAILABILITY FY2026

ii (REV-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xii Consolidated List of Critical Inspection Items ............................................................................................ xiii Principal Characteristics - Tender ............................................................................................................... xiv Principal Characteristics - Barge .................................................................................................................. xv General Requirements WORK ITEM 1: Fire Prevention Requirements DRY DOCK WORK ITEM 2: Hull Plating, U/W Body, Inspect - Tender WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing - Tender WORK ITEM 4: Hull Plating, Freeboard, Ultrasonic Testing - Tender WORK ITEM 5: U/W Body, Preserve, 100 percent - Tender WORK ITEM 6: Hull Plating Freeboard, Preserve, 100 Percent - Tender WORK ITEM 7: Propulsion Shaft Rope Guards, Inspect WORK ITEM 8: Voids, Non-Accessible, Leak Test - Tender WORK ITEM 9: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 10: Tanks, MP Fuel Service, Clean and Inspect - Tender WORK ITEM 11: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 12: Propulsion Shafting, Straighten WORK ITEM 13: Propulsion Shaft Seals, Mechanical Clean and Inspect WORK ITEM 14: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 15: Propulsion Shaft Bearings (External), Renew WORK ITEM 16: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 17: Propeller s, Clean And Inspect WORK ITEM 18: Propeller, Perform Minor Repairs and Reconditioning WORK ITEM 19: Propellers, Remove, Inspect, and Reinstall WORK ITEM 20: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 21: Fathometer Transducer, General Maintenance WORK ITEM 22: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 23: Sea Strainers, All Sizes, Renew WORK ITEM 24: Point of Use Potable Water Filters, Install WORK ITEM 25: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 26: Rudders, Preserve, 100 Percent WORK ITEM 27: Rudder Stock Bearings Clearances, Check WORK ITEM 28: Spuds, Overhaul - Tender WORK ITEM 29: Spud Wells, Preserve - Tender WORK ITEM 30: Spud Wells, Inspect - Tender WORK ITEM 31: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 32: Tanks (Sewage Holding), Preserve, Partial - Tender WORK ITEM 33: Tanks, MP Fuel Service, Preserve, Partial - Tender WORK ITEM 34: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 35: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System - Tender WORK ITEM 36: Cathodic Protection, Magnesium Anodes, Renew, - Tender WORK ITEM 37: Drydock - Tender WORK ITEM 38: Temporary Services, Provide - Tender WORK ITEM 39: Sea Trial Performance, Support, Provide WORK ITEM 40: Hull Plating, U/W Body, Inspect - Barge WORK ITEM 41: Hull Plating, U/W Body, Ultrasonic Testing - Barge iii (REV-0)

WORK ITEM 42: Hull Plating, Freeboard, Ultrasonic Testing - Barge WORK ITEM 43: Appendages, U/W, Leak Test - Barge WORK ITEM 44: Appendages, U/W, Internal, Preserve - Barge WORK ITEM 45: Tanks, MP Fuel Service, Clean and Inspect - Barge WORK ITEM 46: Tanks, Potable Water, Clean and Inspect - Barge WORK ITEM 47: Tanks, Ballast, Clean and Inspect - Barge WORK ITEM 48: Voids, Accessible, Clean and Inspect - Barge WORK ITEM 49: Keel Coolers, Clean, Inspect and Hydro - Barge WORK ITEM 50: Tanks, Fuel, Preserve, Partial - Barge WORK ITEM 51: Tanks, Potable Water, Preserve, Partial - Barge WORK ITEM 52: Accessible Voids, Preserve, Partial - Barge WORK ITEM 53: U/W Body, Preserve, 100 percent - Barge WORK ITEM 54: Hull Plating Freeboard, Preserve, 100 Percent - Barge WORK ITEM 55: Sea Trial Performance, Support, Provide - Barge WORK ITEM 56: Sea Strainers, Duplex, All Sizes, Overhaul - Barge WORK ITEM 57: Hull Fittings, Weight Handling Rigging Hardware, Inspect and Test - Barge WORK ITEM 58: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 59: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 60: Boat Davit Winch, Shrink Wrap WORK ITEM 61: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 62: Deck Covering, Interior, Wet and Dry, Renew WORK ITEM 63: Deck Covering, Wet/ Dry, Seal WORK ITEM 64: Tanks, Ballast, Preserve, Partial - Barge WORK ITEM 65: Bridge Equipment Emergency Power System, Install WORK ITEM 66: Fathometer Transducer, General Maintenance - Barge WORK ITEM 67:Drydock - Barge WORK ITEM 68: Spuds, Overhaul - Barge WORK ITEM 69: Spud Wells, Preserve - Barge WORK ITEM 70: Spud Wells, Inspect - Barge iv (REV-0

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE

REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (REV-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Guard Drawing 100B CGB 4809-1, Rev -, Vents & Soundings 75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System 75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering

System Coast Guard Drawing 75C WAGL 3802-25, Rev -, Chiller Condenser Cooling Water Arrangement

(75402-05) Coast Guard Drawing 75C WAGL 4808-026, Rev - , Secondary Drainage Sys & FWD Hold Plans (C &

E Class) Coast Guard Drawing 75C WAGL 4803-21, Rev-, Fire Piping Diagram (75402-05) Coast Guard Drawing 75C WAGL 4803-22, Rev 2, Fire Piping Arrangement (75402-05) Coast Guard Drawing 75C-WAGL 2200-022, RevA, Steerng Rudder Trunk Dets (75401-75405) Coast Guard Drawing 100A CGB 0103-1, Rev 1, Booklet of General Plans Coast Guard Drawing 100B CGB 0700-003, Rev -, Docking Block Arrangement Coast Guard Drawing 100B CGB 1101-001, Rev 3, Barge Plating & Bill Of Material Coast Guard Drawing 100B CGB 1101-002, Rev 1, Structural Plan Profile and Sections Coast Guard Drawing 100B CGB 1105-001, Rev 1, Transverse Bulkhead Details Coast Guard Drawing 100B CGB 1105-002, Rev 1, Longitudinal Bulkheads & Rake Truss Details Coast Guard Drawing 100B CGB 1105-002, Rev 2, Longitudinal Bulkheads and Rake Truss Details Coast Guard Drawing 100B CGB 2602-001, Rev 3, Spud Well Coast Guard Drawing 100B CGB 2901-001, Rev 1, Tank CAPACITY - 95% Tables Coast Guard Drawing 100B CGB 4103-001, Rev 3, Engine Cooling System Coast Guard Drawing 100B-CGB 1101-1, Rev 3, Barge Plating & Bill of Material Coast Guard Drawing 100B-CGB 2901-1, Rev 1, Tank Capacity Tables Curves Draft Figures & Visual

Call Signs Coast Guard Drawing 100B-CGB 3603-1, Rev -, Potable Water System Coast Guard Drawing 45 RB-M 180-256, Rev A , Foundations Cooling System Coast Guard Drawing 45 RB-M 256-002, Rev A, Cooling System Propulsion Coast Guard Drawing 45 RB-M 631-001, Rev F, Painting Schedule Coast Guard Drawing 49A BUSL 529-001, Rev D, Bilge System Coast Guard Drawing 55B ANB 4801-3, Rev C, Bilge System vi (REV-0)

Coast Guard Drawing 75 WAGL 0700-004, Rev A, Docking Plan Coast Guard Drawing 75 WAGL 2901-004, Rev -, Curves of Form Coast Guard Drawing 75 WAGL 633-001, Rev -, Cathodic Protection Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05) Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class) Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion Coast Guard Drawing 75C WAGL 1101-003, Rev C, New Grid Cooler Pocket P/S to Suit IF1312 MDE Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22 Coast Guard Drawing 75C WAGL 1103-025, Rev -, Hull Framing Plan Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28 Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L –

Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17 Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401) Coast Guard Drawing 75C WAGL 2200-013, Rev F, RUDDER POST INSTALLATION FOR

JASTRUM S2-16-2-35 STEERING SYSTEM

Coast Guard Drawing 75C WAGL 2200-023, Rev 2, Backing Rudder Trunk Dets (75401-75405) Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405) Coast Guard Drawing 75C WAGL 2200-024, Rev A, Rudder Dets (75401-75405) Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables Coast Guard Drawing 75C WAGL 3603-001, Rev 5, Potable Water Piping Diagram Coast Guard Drawing 75C WAGL 4103-006, Rev H, Jacket Water Piping Mods to Suit IF1312 MDE Coast Guard Drawing 75C WAGL 4301-006, Rev G, Shafting Installation to Suit IF 1312 MDE Coast Guard Drawing 75C WAGL 4301-022, Rev-, Strn Strt Shft Lg Strn Tub Bhd Stuf Bx (75402-05) Coast Guard Drawing 75C WAGL 4301-024, Rev-, Prop Shaft Dets (75402-05) Coast Guard Drawing 75C WAGL 700-025, Rev-, Docking Block Arrangement (‘C’ Class) Coast Guard Drawing 75C-WAGL 2200-11, Rev C Steering System Arrgement for Jastrum S2-16-2-35 Coast Guard Drawing 75C-WAGL 2200-12, Rev C, Flanking Steering System Arrangement for Jastrum

S2-16-2-35 Coast Guard Drawing 75C-WAGL 2200-13, Rev F, Rudder Post Installation for Jastrum S2-16-2-35

Steering System Coast Guard Drawing 75C-WAGL 4301-6, Rev G, Shafting Installation to Suit If 1312 MDE Coast Guard Drawing 75C-WAGL 2200-11, Rev C, Steering System Arrgement for Jastrum S2-16-2-35 Coast Guard Drawing 75C-WAGL 2200-12, Rev D, Flanking Steering System Arrangement for Jastrum

S2-16-2-35 Coast Guard Drawing 75C-WAGL 2200-13, Rev F, Rudder Post Installation for Jastrum S2-16-2-35

Steering System Coast Guard Drawing 75C-WAGL-6201-026, Bridge Console UPS Install Coast Guard Drawing 75C-WAGL-6201-029, Electrical One-Line Block & Elem Wiring Diagram Coast Guard Drawing 75D-WAGL-6201-005, Electrical One-Line Block Wiring Diagram Coast Guard Drawing 75E-WLR-6201-054, Electrical One-Line Block & Elem Wiring Diagram Coast Guard Drawing 75F-WLR-300-001, Electrical One-Line Diagram vii (REV-0)

Coast Guard Drawing 75-WAGL 2200-11, Rev D, Flanking Rudder Stock and Fittings for Jastram S2- 16-2-35 Steering System

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE Coast Guard Drawing 75-WAGL-6700-001, Arrangement of Electronic Equipment and Block Wiring

Diagram (Note 3) Coast Guard Drawing 75-WLR-6201-001, Modification to Bridge 12/24VDC Emergency Power System

(Pilothouse) Coast Guard Drawing 75-WLR-6713-001, Electronic Charting System Block Wiring Diagram &

Installation Details Coast Guard Drawing 90C-CGB-2901-1, Rev -, Tank Capacity Tables Coast Guard Drawing FL 533-001, Rev B, Placard Potable Water Flush Coast Guard Drawing FL 533-002, Rev -, Point of Use Water Filter Install Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Drawing xxxx Coast Guard Drawing75C WAGL 103-23, Rev 5, Gen Design Plns & Outbd Profile (75401-05) Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Commandant Instruction (COMDTINST) M16672.2D, Mar 1999, Navigation Rules, International-Inland Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse Coast Guard Technical Publication (TP) 3494, 2013, Shaft Seal - Type FSE Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax) Delete SFLC Std Spec 0740, if UT measurement paragraph 3.3 is not retained Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes viii (REV-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses Surface Forces Logistics Center Technical Specification 245-2 (SFLC TS 245-2), 2014, CPP Propellers and Blades Surface Forces Logistics Center Technical Standard (SFLC TS) 305, 2022, Electrical and Electronic

Designating and Marking

OTHER REFERENCES

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2007, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities ix (REV-0)

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

APM: If work is being done in DD, no cofferdam is needed; delete cofferdam protective measures paragraph 3.1.3 and above NAVSEA ref. Above NAVSEA ref is accessible on-line

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN) ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment Code of Federal Regulations (CFR) Title 46, Part 111, Section.15, 1997, Battery Installation Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175 International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service x (REV-0)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited) MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2022 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Square D, Instruction Bulletin S1B33894, QO and Homeline Load Centers Installation Class 1100 The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements xi (REV-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xii (REV-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 N Wartsila FSE H74537-02

Face Changeout Kit

(WLP001365-002)

NSN: 01-560-3273 2 ea. 6,690.00

14 N Wartsila FSE H74537-02 Major Overhaul Kit

(WLP001365-001)

NSN: 01-560-3274 2 ea. 7,680.00

17 Y Propeller right hand NSN: 2010-01-534-9089 1 ea. 10,129.00 17 Y Propeller left hand NSN: 2010-01-534-9095 1 ea. 10,129.00 19 Y **Propeller, LH NSN: 2010-01-534-9089 1 ea. 13,000.00 19 Y **Propeller, RH NSN: 2010-01-534-9095 1 ea. 13,000.00 21 N ***Fathometer

Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

24 N Water Filter Assembly PN: DWS160-L (3M) NSN:

(ACN) 44330-01-F20-5959

4 ea. 160.00

24 N Water Filter Element PN: 56134-44 (3M) 4 ea. 180.00 24 N Placard - Potable Water

Flush N/A 4 ea. 50.00

25 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 42,634.59 25 Y **Rudder - Flanking NSN: 2040-01-531-4393 2 ea. 51707.25 25 N **Upper Rudder bearing

(SKF PN

23222CC/W33)

NSN: 3110-01-F11-2241 4 ea. 709.75

25 N Rudder EL Seal, Major Overhaul Kit (WLP-

001427001)

NSN: 5330-01-646-5935 4 ea. 3,795.62

37 Y *Transducer Cover Plate N/A 1 ea. 50.00

65 N INVERTER/CHARGER,

2 KVA, 120VAC,

24VDC, VICTRON

MULTIPLUS C

24/2000/50-50 120V

NSN: 6130-17-127-1455 P/N:

CMP242200100

1 ea. 1,250.00

65 N D34M Marine Deep Cycle Blue Top Battery, 750CCA, Optima Group

NSN: 6140-01-475-9355 P/N

8016-103

2 ea. 251.91

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (REV-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

3 Hull Plating, U/W Body, Ultrasonic Testing - Tender

5 U/W Body, Preserve, 100 percent - Tender

8 Voids, Non-Accessible, Leak Test - Tender

10 Tanks, MP Fuel Service, Clean and Inspect - Tender

13 Propulsion Shaft Seals, Mechanical Clean and Inspect

14 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew

17 Propeller s, Clean And Inspect

25 Rudder Assembly, Remove, Inspect And Reinstall

37 Drydock - Tender

41 Hull Plating, U/W Body, Ultrasonic Testing - Barge

43 Appendages, U/W, Leak Test - Barge

45 Tanks, MP Fuel Service, Clean and Inspect - Barge

47 Tanks, Ballast, Clean and Inspect - Barge

52 Accessible Voids, Preserve, Partial - Barge

53 U/W Body, Preserve, 100 percent - Barge

56 Sea Strainers, Duplex, All Sizes, Overhaul - Barge

63 Deck Covering, Interior, Wet and Dry, Renew

66 Bridge Equipment Emergency Power System, Install xiv (REV-0)

PRINCIPAL CHARACTERISTICS - TENDER

75' WLR (C-CLASS) NE, INLAND RIVER BUOY TENDER

PHYSICAL

Length overall 75' 5-1/2" Depth 7' 8-1/2" Maximum beam 22' 5" Height of highest projection N/A Full load draft 4' 6" Full load displacement 136.1 short tons Shore tie voltage requirements 480V/200 amp Frame spacing 1' 6"

HULL

Hull material Steel

MACHINERY

Number of propellers 2 Number of blades 4 Diameter of propeller 48" Pitch 47" fixed

RPM 410

TANK CAPACITIES

Fuel tanks Fresh water tanks

Lube oil xv (REV-0)

PC_CGB_100_1113

PRINCIPAL CHARACTERISTICS - BARGE

100' Barge (A & B CLASSES)

PHYSICAL CHARACTERISTICS

Length Overall 100' 0"

Depth 7' 0"

Maximum Beam 30' 0"

Full Load Draft 3’ 9 ¾”

Full Load Displacement 287.39 Long Tons SW

Shore Tie Voltage Requirements N/A

1 (REV-0)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (REV-0)

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3 (REV-0)

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

4 (REV-0)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

5 (REV-0)

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

6 (REV-0)

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: / ; Return to service or removal from environment controls: /

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

QA-2 - QUALITY ASSURANCE INSPECTION FORM

7 (REV-0)

(ENVIRONMENTAL READINGS)

VESSEL NAME

HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

8 (REV-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (REV-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

10 (REV-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (REV-0)

(Use one sheet for each sequence)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

VESSEL NAME

HULL #

WORK ITEM

COATING MFG

PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

C…