Attachment 2_Major Maint Checklist.pdf

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Film Processor Services Federal contract opportunity
Solicitation number
N4523A20Q5714
Issued by
Department of the Navy Naval Supply Systems Command

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Structurix M ECO Operating Manual |

9.3 CHECKLIST FOR MAJOR MAINTENANCE

Cleaning

Tanks and racks Drain tanks and wash with water. Also wash the racks with water. If appropriate, clean the tanks and racks with cleaning chemicals. Clean the rollers and baffles.

Dryer/distribution rollers Remove the dust from the reflectors of the IR heater. Clean the rollers with a wet cloth.

Filter Remove the dust from the reflectors of the IR heater. Clean the rollers with a wet cloth.

Miscellaneous Clean the caver and side panels of the machine, replenishment tank, and mixer.

Inspection

Shippinq units Film surface detector The rolls must roll freely. Check with display.

Check for strong connections ond cable breaks Rack / Crossover / Dryer Check the torque and wear of the brackets, gear wheels, rollers, and baffles.

Drive axles (horizontal / vertical)

Check the play between the warm gears, gear wheels, brackets and couplings, and possibly lubricate.

Input trag Check for damage and positionina Cover and side panels Check for damage.

Dryer ~ -------------------------- Fan Check blower for function and noise IR heater Check heater, safety control, and reflector

Tank and tube system “ ^ ~ Tanks/ tubes/ connections . Check for leaks, breaks, and blockages.

Circulating and replenishing pumps Check for noise, jams, and leaks.

Electronics General Check the detectors, display block, switches, and plugs to ensure that all contacts are in good condition. Check the cover and the safety switch.

Functional capacity

Circulating and replenishing pumps Chprk thp fi inrtinnnl (“npririty Drive motor and axles (horizontal / vertical) of: Fans and blowers

(possibly with service Bath heating, level sensor and temperature sensor program) Dryer function and dryer levels

Film surface detector, magnetic valves. OK sianal Mixer, accessories

Settings Bath temp, of developer; °C Bath temp, of fixer: °C Developer replenishing pump; ml / min Fixer replenishing pump: ml / min Final washing: 1 / min Intermediate washing: l/min

Final test of maintenance Processing test with large and small films

Revision 02.08 Structurix M ECO (Type 5203/300) GE Insoection Tpchnnlnnip’; GmhH Rnv1^fi7 ‘^hX7n uiirth.

21/31

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