Attachment 2 Hanel Lean-Lift Pamphlet.pdf

Hänel Lean-Lift® Standards in automated materials handling and warehousing

Ideas that move the world . . .

Table of contents inside

Contents

Legend

The principle Page

Hänel Lean-Lift® Flexibility, efficiency and cost-effectiveness 1

Vertical technology – simply brilliant The Hänel Lean-Lift® is the intralogistics solution for nearly every branch of industry – worldwide 2 – 3

The Hänel Lean-Lift® – Benefits that speak for themselves! 4 – 5

We’ve thought of everything Practical, variable, ergonomic 8 – 9

Nothing is impossible!

The Hänel Lean-Lift® offers a customized solution for every requirement 10 – 13

Intelligent functions

The ingenious Hänel profile wall Design outside, function inside 14 – 15

The Hänel multifunction container

Everything the user wants The Hänel multifunction container 16 – 17

Speed and flexibility

Speed is our driving force Fast, efficient and quiet 18 – 19

Maximum efficiency and redundancy

Intelligent systems for maximum efficiency 20 – 21

Very high availability through redundancy with the Hänel ESB system 22

Maximum efficiency for all applications

Control and energy management 23

Visual, digital, safe, secure and time-optimized 24 – 27

Storage benefits

Less warehouse is more Distinct advantages over conventional rack storage and MLS 29

A clever solution Hänel multifunction containers for maximum load-bearing capacity 30 – 31

Intralogistics 4.0 – Digitization and network connectivity with the Hänel Lean-Lift® 32 – 33

Hänel MP control systems and software

Everything under control The intelligent Hänel concept 34 – 35

HänelSoft® – the high-performance, flexible storage management system 36 – 37

Augmented Reality und Pick-by-Voice – Storage strategies of the future that are now a reality with Hänel technology 38 – 39

Technical Data Page

Maximum customization options The right system model for every application 41

Hänel quality

Quality through competence The Hänel service team 42 – 43

Quality signed and sealed

Innovative developments and state-of-the-art production technology 44 – 45

Ideas that move the world . . .

Cutting-edge technology ‘Made by Hänel’ 46 – 47

We have more in store . . . 48

The Hänel product portfolio 49

1 The Hänel Lean-Lift® principle 6 – 7 Vertical technology – simply brilliant 8/28

2 The vertical carriage called the ‘extractor’ stores and retrieves 8/22 the goods 22/27

3 4-chain system for optimum extractor guidance 18 – 19

4 Hänel’s high-performance drive for fast traversing speeds 18

5 Frequency converter with Hänel EcoDrive® 11 Soft start control and energy recovery 18/23

6 Integrated slot profile for height-optimized assignment of the containers 14

7 Storage location with stationary goods 4 – 5

8 Container 16 – 17 tray for holding and transporting the goods 30 – 31

9 Access point 8 at ergonomic retrieval height 14/23

10 Height measurement light barriers for precisely determining the article heights 9/14

11 Light barrier curtains compliant with DIN EN 15095 9

12 Lockable sliding doors for protection of inventory 12

13 Hänel microprocessor controller and Hänel software solutions 36 – 39

14 Maintenance access conveniently at the side 43

15 Wiring box The electronics are neatly housed 42

16 Environmentally friendly powder coating 50 % more abrasion-resistant 1

Watch the video about the intelligent Hänel Lean-Lift® principle.

Just scan the QR code or go to:

www.haenellinks.com/us/ll/ll-principle

Hänel Lean-Lift® Flexibility, efficiency and cost-effectiveness

Economy, efficiency and ecology – these are the demands that modern-day intralogistics must meet

With the Hänel Lean-Lift® we offer you a first-class, high-tech system for storage organization and mate-rials handling that saves time, stor-age space and costs, and enables a much more efficient workflow.

Ergonomic and safe The ergonomic design minimizes the physical strain for employees at work. Hänel goes far beyond the requirements of today’s safety standards.

Over 60 % more space The Hänel Lean-Lift® uses the available room height – in a similar way to a high-bay warehouse or miniload system. Unlike these, however, it stores parts in height-optimized positions so that no space is lost. This produces maximum storage capacity on a minimal footprint.

This in turn saves costs and helps to utilize the area dedicated to storage more economically.

Work time slashed The Hänel Lean-Lift® brings the requested item automatically to the access area in seconds, where it can be retrieved at the optimum ergonomic height.

Efficiency Countless companies throughout the world use the Hänel Lean-Lift® to increase the cost-effectiveness of their warehousing and materials handling.

Hänel also offers customized special features to get even more efficiency out of the Hänel Lean-Lift®.

One highlight is the Hänel EcoDrive® – efficient energy re-covery with the Hänel Lean-Lift®.

Optimal parts management The state-of-the-art Hänel micro-processor controllers can be used as stand-alone inventory manage-ment systems or communicate with customers’ own data pro -cessing systems.

An up-to-date overview of inven-tory is ensured at all times.

We are committed to environmental protection It goes without saying that pro-duction at our three plants meets the latest environmental guide-lines. Only environmentally friendly, recyclable materials are used.

But it’s not only the production that lives up to Hänel’s ecological prin-ciples – even the Hänel Lean-Lift® itself does so. Moreover, the Hänel EcoDrive® makes a contribution toward reducing CO2 emissions.

The right decision If you want to improve your intra-logistics concept and reduce costs, you should talk to the specialists at Hänel first. They will work with you to develop your own ‘tailor-made intralogistics concept’.

Our specialists will continue to work on the Hänel EcoConcept and develop further energy-efficient solutions for the Hänel storage systems.

With the intelligent energy manage-ment feature Hänel EcoMode®, the Hänel storage systems can be switched to different standby modes.

This allows energy consumption to be reduced to a minimum.

Goods to man is the motto instead of man to goods. Access times are radically reduced and order-pick-ing performance substantially improved.

Vertical technology – simply brilliant The Hänel Lean-Lift® is the intralogistics solution for nearly every branch of industry – worldwide

The Hänel Lean-Lift® is the logical compliment to the time-proven Hänel Rotomat® principle

Storage of valuable electronic components for the aerospace industry at Air Cost Control in France

The automated ‘high-bay warehouse in a cabinet’ The Hänel Lean-Lift® is both storage rationalization and goods protection in one: At the center of this closed system is a computer-controlled positioning lift – the ‘extractor’. In front of it and behind it are the storage shelves. This is where the articles are stored in containers in height optimized positions.

The storage locations are accessed automatically under electronic control by means of the extractor, which stores or retrieves the requested container.

The goods are then delivered to the retrieval area at the correct ergonomic height.

This ingenious principle finds applications in a wide variety of industries. Used in the medical technology and electrical engineer-ing sectors (for which ESD ver-sions are possible) and also in the automotive, aircraft and pharma-ceutical industries or in mechan-ical engineering, the mail-order and wholesale trades – the Lean-Lift® is the ideal buffer, production or tool storage system, to name but a few applications that demon-strate its versatility.

Our specialists would be happy to show you references from your line of business – just send us an inquiry.

Fast provisioning of spare parts for the gastronomy sector with 12 Hänel Lean-Lifts® at First Choice Catering in Great Britain

Storage of heavy components for the oil and gas industries at the TAM International production facility in Texas, USA

The Hänel Lean-Lift® – Benefits that speak for themselves!

Enormous time savings The Hänel Lean-Lift® enables extremely fast access to stored items – time-consuming retrieval is a thing of the past.

Maximum safety Innovative features such as the Hänel light-barrier curtain guarantee maximum user safety. Hänel goes far beyond the requirements of today’s safety standards.

High levels of robustness The maximum container payload is up to 1,000 kg.

The load-bearing capacity per Lean-Lift® ranges up to 60,000 kg (higher payloads on request).

Maximized ergonomics The required items are brought automatically at the optimum ergonomic retrieval height. There is less physical stress and strain for employees.

More than 60 % savings in existing floor space The Hänel Lean-Lift® utilizes the vertical space available for height-optimized storage within a small footprint.

Maximum order-picking performance The Hänel Lean-Lift® is ideal for fast order picking. Hänel also offers many special options that enable you to customize your storage systems in line with your requirements, thus boosting overall efficiency.

Optimized energy efficiency Hänel EcoDrive® and Hänel EcoMode® are intelligent systems that considerably reduce CO2 emissions.

Integrated storage management Complete warehouse management software for standalone operation is integrated as standard in all Hänel controllers.

Very high availability The Hänel Lean-Lift® is unrivaled when it comes to resilience and outage prevention. Hänel’s ESB system is an intelligent redundancy solution that provides for even more availability.

High cost-effectiveness Space and time savings, along with protection for stored items and optimized ergonomics – these benefits increase the efficiency of your storage while reducing costs at the same time.

Highest storage density Automatic height measurement ensures that the Hänel Lean-Lift® provides high storage density even when the stored items have different heights. Hänel’s ingenious space-saving pitch and slide technology optimizes the storage heights inside the Lean-Lift® even more.

Digital solutions that boost the efficiency of Hänel intralogistics Whether as stand-alone solutions or as genuine “team players” in a holistic production landscape managed by host ERP systems, Hänel offers intelligent control and software options for digital warehouse management.

You will find a number of interesting case studies from customers world-wide on our website under the heading “Solutions” – just scan the QR code or go to:

www.haenellinks.com/us/ll/solutions

The pluses Every square meter is opti-mally used – the essence of economic efficiency.

Easy adjustment to operational requirements.

More than one person at a time can operate the lift and process jobs.

Improvement in storage management.

Greater flexibility with step-by-step expansion.

Clearly definable and manageable investment.

Each Hänel Lean-Lift® can be used as a stand-alone system. By adding other Lean-Lifts® you can expand or alter your storage capacity at any time without any problem.

Making maximum use of the available space Hänel Lean-Lifts® can be installed next to each other and even span several building levels, with mul-tiple access points one above the other. This creates the maximum possible storage space on a mini-mal footprint.

Height changes can be made post-installation using solid slot-in joints with plug welds. The Hänel service team also takes care of relocations quickly and reliably. Each Hänel Lean-Lift® can be used as a stand-alone system. The store is gradually expanded by adding further Lean-Lifts® as needs grow

The Lean-Lifts® can even be combined to span several floors!

We’ve thought of everything Practical, variable, ergonomic

The Hänel Lean-Lift® system offers unlimited variation possibilities

Optimum storage assignment based on precise height measurement of goods

The Hänel Lean-Lift® is equipped with an overload protection/over-load monitoring mechanism as standard.

As an option, the Hänel Lean-Lift® can be fitted with a container weigh-ing device. Each tray is weighed in the access point by an electronic 4-point weighing system. The cur-rent weight is shown on the key-board display. The weighing device

Scales

Accurate weights recorded with the Hänel weighing device enables the operator to record and monitor the maximum load of each system container.

An easy-view table shows the weights of the individual trays.

The Hänel light curtain guarantees maximum safety for the operators as they pick and put.

Safety light curtain

Accurate height measurement for storing containers in the optimal packing density. Height-measuring light barriers spaced at 25 mm / 0.98HH, 37.5 mm/1.47HH, 75 mm / 2.95HH or 90 mm/3.54HH. When the container is drawn in, the highly accurate light barriers measure the articles, and the Hänel micropro-cessor control system finds the optimum storage location in the Hänel Lean-Lift®. At the same time a protruding goods check is carried out.

With its height sensors, profile wall and Hänel container technology, the Hänel Lean-Lift® provides vertical optimization and height optimization in one!

With the Hänel transporter, complete containers can be taken out of the Lean-Lift®, as they can with the fold-down support rail. This means that even with particularly heavy parts (up to 1,000 kg /2,204 lbs per container) the con-tainer can be transported effortlessly to the required destination.

The fold-down support rail from Hänel

The Hänel transporter

The support rail at the access point can be raised and folded down as required. Storage containers can then be pulled out of the access point on smooth-running plastic rollers.

This makes work at the Hänel Lean-Lift® even more ergonomic. Heavy parts can also be removed with a crane.

When it comes to extremely heavy items, the Hänel Lean-Lift® can also be fitted with robust non-folding container support rails.

Nothing is impossible!

The Hänel Lean-Lift® offers a customized solution for every requirement The Hänel Lean-Lift® is the ideal automated storage solution for all branches of industry and all kinds of stored items. Hänel specialists can customize Lean-Lift® systems in line with your specific needs. The height of every Lean-Lift® is precisely determined in accordance with the vertical space available in your warehouse (from floor to ceiling). This enables Hänel to fully utilize this vertical space for optimized storage. Hänel also offers a wide range of additional solutions to make sure that your specific warehousing and storage requirements are met.

Extremely heavy tools stored in the Hänel Lean-Lift® can be removed from the system with the help of a motorized ejection mechanism.

The tools can then be easily retrieved with a crane or hoist for maximum ergonomics.

The motorized ejector

The Hänel high-speed door enables several operators to work simultaneously at a Lean-Lift® with more than one access point.

The access areas are blocked off from each other.

High travel speeds make for quick access.

The aluminum profiles are highly robust and have a long lifecycle. A frequency converter ensures optimal flow of movement.

The Hänel high-speed door

The extra-wide Hänel Lean-Lift® has a width of up to 5.02 m / 16.47 ft. What’s more, the individual Hänel containers have a storage width of 3.66 m / 12.00 ft, 4.06 m /

13.32 ft or 4.46 m / 14.63 ft. The entire container space can be utilized because the unique Hänel container design does not require any cross-bracing. Thus there is no limitation on the size of items in storage. The maximum container payload is up to 700 kg / 1,543 lbs. The extra-wide Hänel Lean-Lift® also features the extremely stable and precise profile wall, which is fixed to the rectangular profiles at the factory. Height sensors at the access point ensure that items are stored in height-optimized positions.

The system extractor is powered by the efficient Hänel high-speed drive system.

This drive unit moves an extractor, without payload and depending on type, at speeds of up to 1.60 m / sec (5.25 ft / sec). The vertical speed of the extractor can reach speeds of up to 0.80 m / sec (2.62 ft / sec) with maximum payloads.

Extra-high access openings

Extra-wide access openings

High-speeds of up to 2,62 ft/s when loaded

13.32 ft

The access point of the Hänel Lean-Lift® is variable and can be delivered in various heights. The standard ergonomic height is approx. 0.89 m/2.92 ft.

The standard height of items stored on each container can be up to 0.75 m/2.46 ft.

If the items to be stored exceed or are below these dimensions, the access opening can be individually modified up to an item height of 1.35 m/4.43 ft. Thus even large and bulky items can be stored in the space-saving system.

If items are extremely flat, the access opening can be reduced in size to provide more storage volume.

When it comes to fire protection, Hänel solutions meet or exceed virtually all safety standards.

Hänel storage systems can even be equipped with fire-resistant enclosure panels. Sprinkler systems and other types of fire extinguishers can also be integrated.

Fire protection

For pallet storage, the Lean-Lift® access point is flush with floor level, and the system is equipped with a special extractor for pallet removal. Item batches on pallets are available for retrieval according to the same operating principle of all Lean-Lift® systems. The pallets can also be accessed on several different floors of a warehouse building. If pallets are to be removed with hand trucks or forklifts, the flush access opening of the Hänel system can be raised accordingly to accommodate such equipment. This makes it much easier to push hand trucks or forklifts under the system for easier pallet removal.

Pallet storage

The access points of Hänel Lean-Lift® systems are equipped with lockable and smooth-sliding doors to protect stored items from dust and dirt, as well as from unauthorized access.

If requested, the Hänel Lean-Lift® can be fitted with automatic sliding doors.

The doors protect stored items and can also help regulate temperatures within the systems – the automatic doors open whenever the system receives a request for item retrieval.

Manual or automatic sliding doors

Hänel offers another option for storage at extremely low temperatures, down to –80° C /–112° F. For this purpose, Hänel storage containers with the electrification function are used.

These enable cold boxes to be put into storage and supplied with power while in the lift, ensuring constant cooling of the stored items.

Storage down to –80°C/–112° F in cold boxes

With its automated DryStore® and ClimateStore® systems, Hänel offers future-oriented solutions that are suitable for all air-controlled environments. The systems are flexible and can be free-standing or installed so that they dock into existing rooms.

On the foto is a Hänel ClimateStore® Lean-Lift®, networked with other Lean-Lifts®.

It is used to stock temperature-sensitive medicines at a constant 5° C / 41° F.

The efficacy of the climate chamb er is ensured by an automatically closing door and the Hänel high-speed door.

Optimum solutions for storage in temperature-controlled and dry-air environments

Hänel storage systems can be integrated in existing buildings and extend upward through several floors. In some cases the systems can be adjoined externally to a building and then enclosed in a silo to protect them from wind and weather. These externally installed sys-tems provide ample storage capacity without occupying any floor space inside the ware-house or production building.

Hänel systems installed externally in adjoining silos

Hänel set the standard in vertical lift technology by inventing the Hänel profile wall. Precision hold for the containers and maximum compaction of the storage volume thanks to the integrated slot profile

The pluses

The Hänel height sensors in steps of 25 mm/0.98”,

37.5 mm/1.47”, 75 mm/ 2.95” and 90 mm / 3.54” Different height-measuring light barriers, designed to match each model’s slot profile exactly, mea-sure the inventory items and store the container according to the respective height without any loss of space!

With the Hänel space-saving pitch, the distortion-free Hänel multifunction containers and the optimization run (page 33) you will achieve maximum compac-tion of the storage volume.

Let the air out of your storage!

The spacing of the height sensors corresponds to the slot profile. This enables height-optimized storage to be achieved

An ingenious development!

The Hänel slot profile in 75 mm/2.95” or 90 mm/ 3.54” offers a multiplicity of options:

The slot profile is a built-in fixed wall with integrated slots in 75 mm/ 2.95HH or 90 mm/3.54HH steps, and is the ultimate solution for achieving optimal space-saving storage.

n Optimal and compact storage even when articles are of differ-ent heights.

n The Lean-Lift® consistently offers compact and variable storage – without the need for any mechanical or electronic adjustment.

The profile wall in the Hänel Lean-Lift® offers compact and variable storage

The Hänel multifunction containers with space-saving 25 mm/0.98’’ pitch and the latest slide technology enable optimal utilization of the storage area

Hänel multifunction containers n Full-length, integrated supports offer optimum utilization of the storage height with maximum rigidity.

n Containers with the 75 mm/2.95HH single pitch or with space-saving

37.5 mm / 1.47HH and 25 mm / 0.98HH pitches in conjunction with the Hänel profile wall offer numerous possible combinations.

Convincing simplicity:

the high-stability Hänel profile wall!

Hänel is the inventor of the profile wall – with over 30 years of experience!

The profile wall with its high stability and precision is fixed to the rectangular profiles at the factory.

On the outside the typical Hänel design, on the inside a stable slot system!

The ingenious Hänel profile wall Design outside, function inside

The items are measured in the access point by the height sensors

100 % individuality for our customers – the right container for every requirement

Everything the user wants The Hänel multifunction container

Different sizes of Hänel multifunction containers Hänel offers a variety of contain er widths and depths. This means the containers can be adapted individually to the stored goods!

n Hänel multifunction containers always retain their shape and are absolutely distortion-free.

n No limitation to their usability.

n Smooth running thanks to mod-ern plastic slide technology.

n Integrated grips.

n Optionally available with slots punched round the inside for customized dividers.

n Variable attachments of differ-ent heights.

n Different container sizes to suit requirements.

n Payload capacity per container of up to 1,000 kg /2,208 lbs.

n Galvanized – with environmen-tally friendly powder-based fin-ish on request.

Solutions for the electronics industry The Hänel Lean-Lift® offers the electronics industry further advan-tages: The containers can be given an antistatic coating, if necessary, to protect sensitive electronic components. And Hänel supplies containers that can be electrified with an electronic plug-in contact at the rear.

Containers and dividers with an antistatic coating are ideal for applications in the ESD sector saves costs, makes optimum use of space, makes work easier and minimizes distribution times!

Hänel offers special-purpose solu-tions to hold, for example, arbors, bars, rollers, sheet material, boards, SMT reels, hanging garments, roll-able storage goods, sleeve rolls, and drawings of all formats right up to A0 size.

Our specialists would be happy to develop a tailored solution for your storage requirements

And a wide range of accessories are available, such as tool inserts, molded trays for small parts, hold-ers for milling cutters, and other separators, which complement the Hänel Lean-Lift®, turn ing it into a complete intralogistics system that

Width 840 mm/ 33.00 in 1,300 mm/ 51.10 in 1,640 mm/ 64.43 in 1,860 mm/ 73.23 in 2,060 mm/ 81.10 in 2,300 mm/ 90.38 in 2,460 mm/ 96.64 in 2,860 mm/112.60 in 3,060 mm/120.48 in 3,260 mm/128.35 in 3,660 mm/144.10 in 4,060 mm/159.85 in 4,460 mm/175.60 in

Depth 635 mm/ 25.00 in 825 mm/ 32.48 in 1,047 mm/ 41.22 in 1,270 mm/ 50.00 in

Containers and dividers with an antistatic coating are ideal for applications in the ESD sector

Speed is our driving force Fast, efficient and quiet

High travel speeds, low noise levels and accurate positioning are characteristics of the Hänel Lean-Lift®

The Hänel Lean-Lift® high-speed generation

The Hänel Lean-Lift® is also avail-able in a high-speed version. The vertical speed of travel, for example for containers with a load capacity of up to 500 kg /1,104 lbs, is up to 2.3 m/ 7.5 ft per sec with an empty extractor, and up to 1.0 m/

3.3 ft per sec with a loaded extractor. Depending on type, the extractor travels horizontally and jolt-free at a speed of up to

0.5 m/sec (1.6 ft/sec).

Moreover each Hänel Lean-Lift® is equipped with a soft start control with frequency converter.

The advantage:

Gentle and rapid acceler -ation and braking.

Highly efficient and powerful motors allow the extractor to achieve travel speeds of up to 2.30 m / 7.54 ft per sec

Frequency converter in the Hänel Lean-Lift® EcoDrive®

The vertical carriage (extractor) has 4-point suspension . . .

This has enormous advantages:

n No tilting of the extractor.

n No problems with certain load imbalances, especially with heavy loads, and therefore a longer lifecycle.

n Easy maintenance access from the side.

n Easy attachment of the arresting device for the extractor.

. . . and time-proven, low-noise 4-chain technology!

n Roller chains are durable, so no fatigue failures.

n Long lifecycle.

n No replacement necessary at fixed service intervals.

n Roller chains have a high rate of efficiency (98 %).

n Accurate positioning because of high rigidity.

n No slip on emergency stops.

The Hänel EcoDrive® – CO2 reductions thanks to efficient energy recovery In the Hänel Lean-Lift® EcoDrive®, a frequency converter converts the kinetic energy of the descending extractor into electrical energy and feeds it back into the electrical supply system.

Depending on the travel rate, up to 40 % of the energy fed in for the upward run can be returned to the supply network.

Hänel Pre-Store-Buffering®

Time saved by automatic prepositioning

Hänel Software Solutions for boosting efficiency

HänelSoft® – Reloaded Innovative design with even more convenience and functionality

Hänel Training Efficiency through competence!

Hänel PictureControl Visualization of the container inventory

Hänel Pick-o-Light® system A new way to define storage locations!

Hänel Lean-Lift®

High-Speed Generation

Hänel EcoDrive®

CO2 reductions thanks to efficient energy recovery

Hänel EcoMode®

Intelligent energy management

Hänel MP 12 N control system One control system – four storage strategies

180409_PC-Tische 2018.indd 1 09.04.18 13:48

Our specialists will continue to work on the Hänel EcoConcept and develop further energy-efficient solutions for the Hänel storage systems.

For the sake of the environment!

Hänel ESB The redundancy system for higher availability

Intelligent systems for maximum efficiency

Augmented Reality Operating the Hänel Lean-Lift® with AR devices

Watch the video about the Hänel Efficiency Program.

Just scan the QR code or go to:

www.haenellinks.com/us/ll/efficiency

Hänel ESB The intelligent safety package for enhanced availability of the Hänel lifts

Hänel storage systems work reliably and failure-free. Should a malfunction arise, however, the Hänel redundancy systems kick in.

Lean-Lifts® can be fitted with a second safety circuit, for exam-ple. This means that if the safety light barriers in the retrieval open-ing fail, it is still possible to con-tinue operating the Lean-Lift® with the sliding door closed. The Hänel Lean-Lift® can also have the Hänel ESB (Expanded Safety Bypass) package integrated.

By activating the ESB system directly at the microprocessor con-troller, the user can continue to operate the Hänel Lean-Lift® in defined cases despite a malfunc-tion. This redundancy system consists of seven integrated safety circuits.

It means that in the following cases the Hänel Lean-Lift® can continue to be operated safely and reliably until the Hänel service technician arrives.

If the shelf memory is defective

If a positioning sensor for the drive catch fails

If the height detection system fails

If a positioning system fails

If a sensor in the access point fails

If a sensor on the extractor fails

If a limit switch in the upper or lower storage area fails

Very high availability through redundancy with Hänel ESB

Depending on the travel rate, up to 40 % of the energy fed in previously for the upward run can be returned to the supply network!

Hänel EcoDrive®

CO2 reductions thanks to efficient energy recovery

Hänel EcoMode®

Intelligent energy management

With the Hänel EcoMode®, a storage system that remains at standstill for long periods without being operated can be switched automatically to different levels of standby mode at freely configurable time intervals.

Storage carousel in standby mode

Adjustable timer

Deactivation

EcoMode® level 1 TFT display EcoMode® level 2 Control system

EcoMode® level 3 LED lighting

EcoMode® level 4 Carousel main switch

En er gy c on su m pt io n

Containers that are frequently needed can be stored closer to the retrieval point so that the time required to access them is shorter.

With the Access Priority Factor, this can be done manually and the positions assigned directly on the

Hänel APF Access Priority Factor

The Hänel Lean-Lift® uses its precision height sensors to store different items in the storage locations best suited to their height.

As a result of frequent storage movements, however, empty spaces can arise between the storage con-tainers. When the integrated optimi-zation run has been activat ed, it

The Hänel optimization run automatically eliminates the gaps, achieving the optimal packing density in the storage volume available.

In addition to this, the optimization run can optimize storage locations according to retrieval time.

Hänel microprocessor control sys-tem.

It can also be done automatically by the Hänel optimization run according to retrieval time.

Maximum overall efficiency Control and energy management

Hänel EcoDrive®, which was first unveiled at CeMAT 2008, is an integral part of the Hänel EcoConcept.

Since its launch, this system has been continuously developed and improved. Hänel EcoDrive® helps to save energy and consequently to reduce costs. The frequency converter uses the energy of the descending extractor and converts it back into electrical energy.

This is then fed back into the supply system and can be used elsewhere, for example on other Lean-Lifts® in a network.

The compartment indicator ensures error-free access and quick storage and retrieval

Error-free access with integrated compartment sub-level indicator

With its new digital picking display, Hänel offers yet another system feature for finding stored articles quickly and easily.

The digital picking display shows where the requested article is currently positioned and also provides additional information about the item itself and the storage loca-tion in direct proximity to it.

Input can be entered in the digital picking display via the touchscreen. Retrieval is confirmed directly on the location display.

This is particularly useful on very wide storage systems as it eliminates long walk-ing distances and saves time. All Hänel systems can be equipped with the digital picking display.

Digital picking display

The LED display can be positioned above or below the access point as required.

The compartment and sub-level indicators ensure the right article is accessed.

The compartment and sub-level are displayed on the LED strip as either one or two digits.

The Hänel digital picking display indicates where the requested item is located in the system and also provides additional information about the item and its storage position

Maximum overall efficiency Visual, digital, safe, secure and time-optimized

An LED array is integrated into the panel above the access open-ing of the lift. A colored LED directs a beam of light onto the requested article so that it is

. . . identify the requested article unmistakably

LEDs in the access point . . .

. . . the storage location required

4 LEDs indicate . . .

The Hänel Pick-o-Light® with fixed raster can identify compartments of different sizes by lighting up the respective corner points.

The storage space needed for the unit size can span multiple com-partments in width and depth, and is marked out by 4 LEDs.

identified unmistakably and unequivocally.

This ensures maximum efficiency and reliable selection during order picking.

Alternatively, if container divisions are variable, items can be identi-fied via a free-moving Vario unit with 4 integrated LEDs.

Hänel Pick-o-Light-Vario® for variable container divisions

Hänel Pick-o-Light® system One component of Hänel’s high-speed-picking concept is the Hänel Pick-o-Light® system for quickly finding requested items

Hänel Pick-o-Light-Vario® moves freely along two axes. An LED unit inside the top of the access point . . .

. . . identifies the requested item unmistak-ably. Pick-o-Light-Vario® can be fitted with an optional reticle for identifying extremely small items

180409_PC-Tische 2018.indd 1 09.04.18 13:48

All key item information and commands for voice control are displayed

Order picking with the Hänel Lean-Lift® and augmented reality devices (known as optical head-mounted displays) is being demanded by more and more custom-ers. In response Hänel offers Lean-Lift® systems that can be operated exclusively with AR optical devices – no other input is required.

Data input and item selection is accom-plished through voice commands in conjunction with the optical AR device.

All data and information of relevance to the item, including a photograph of the item, are visible on the AR display worn by the system operator. Users can thus focus their full attention on the picking process without having to handle lists or paper notes.

Once an item is requested via voice command, the storage system automati-cally brings the item to the access point for retrieval, and the item position is highlighted by Hänel Pick-o-Light®. This minimizes the risk of human picking errors.

Hänel storage systems and AR optical devices can be linked to various ERP systems thanks to the SOAP interface.

Augmented Reality High-tech picking via wireless augmented reality and pick-by-voice for Hänel industrial systems

More efficiency – while order picking goes on at one Lean-Lift®, the extractor in the second lift is already bringing the next item to the access point

You always see what you have on inventory thanks to Hänel PictureControl. A camera inte-grated in the storage system pho-tographs all transactions.

In addition to inventory data, HänelSoft® Picture also manages the container photos. A specified number of pictures per container is archived so that inventory changes on the container can be tracked and allocated to specific users.

The MP14N is perfect for display-ing item pictures at the control terminal.

The 12-inch touch screen of the high-performance MP 14 N con-troller sets standards for ease of use. Both item and container images are displayed in optimized high-resolution and in great detail.

Based on this photographic infor-

Hänel PictureControl, HänelSoft® and the new MP 14 N controller for innovative visual system operation!

mation, items on each container can be identified directly on the control unit and automatically brought to the access point.

The container photo also shows the system operator where each item should be “put or picked.”

This innovative concept helps optimize warehouse operations and dramati-cally boost efficiency!

Maximum security of the storage articles, no limitation to the height of the storage goods, and optimal ergonomics – another stroke of innovative genius from Hänel!

Usually the articles in a pick list are located on different storage containers. With Hänel’s Pre-Store- Buffering®, the time needed to access consecutive containers is considerably reduced.

While the operator takes the required articles from container in the access point, the extractor is already bringing con-tainer to a storage location directly behind the access point (this location can be pre-defined as required).

1 2

A camera integrated in the lift system photographs every container transaction at the access point

A container image is created after item retrieval and confirmation on the control unit

Hänel PictureControl Visual presentation of the container inventory

Hänel Pre-Store-Buffering®

Time saved by automatic buffering

Less warehouse is more Distinct advantages over conventional rack storage and MLS

Miniload system/conventional rack storage

Hänel Lean-Lift®

The pluses

Free/unused storage capacity

Goods stored

Substantial loss of storage volume

The Hänel Lean-Lift® offers over 60 % more storage capacity than a miniload system/rack store on the same footprint

One glance in the Hänel Lean-Lift® shows the advantages clearly:

Optimum storage of highly varied parts without any loss of space!

Key points speak in favor of the Hänel Lean-Lift®:

n Storage capacity can be adapted step by step.

n More than one person at a time can operate the lift and process jobs.

n Retrieval times are considerably shorter.

n Units can be added, expanded or separated at a later time.

n Better utilization of storage volume thanks to height-optimized storage.

n Decentralized storage right in the production hall.

Heavy parts can be retrieved and transported effortlessly with the Hänel transporter

The payload per container can be up to 1,000 kg/2,208 lbs!

An impressive performance by Hänel!

This is where the Hänel multifunction container per-forms the extraordinary The containers are configured according to the size and weight of the storage goods.

The containers can take loads of 250 kg/552 lbs, 500 kg/1,104 lbs, 700 kg/1,546 lbs or 1,000 kg/2,208 lbs depend ing on the version.

Even the most varied and bulky goods such as pallets, engine blocks, tools, crates and cable drums are no problem for the Hänel Lean-Lift®.

The total load capacity per Lean-Lift® can be 20,000 kg / 44,092 lbs, 40,000 kg / 88,185 lbs or 60,000 kg /132,277 lbs.

The maximum storage height is deter-mined purely by the height of the access opening.

Depending on system type, the standard height of the access point can be modi-fied to meet specific requirements.

The carrying capacity of automated storage and materials handling systems is determined by the weight and dimen-sions of the inventory.

A clever solution Hänel multifunction containers for maximum load-bearing capacity

Highly diverse storage articles put highly diverse demands on the container

The Hänel Lean-Lift® as a materials handling system Ergonomic retrieval of heavy loads from the fold-down support rails by crane.

Intralogistics 4.0 – Digitization and network connectivity with the Hänel Lean-Lift®

Direct integration of Hänel systems in various ERP solutions via SOAP protocol Hänel has further enhanced its controllers with a SOAP web service interface. Web-based technology enables the implementation of a link between the Hänel controller and many ERP solutions – for example, SAP – without any middleware.

Integrated web server All warehouse data can be called up via the IT net-work thanks to the integrated web server and standard browsers.

One control system – four operating modes Four different modes of operation in one controller make integration in your network easy.

The MP 14 N new control system New ease of operation and typical Hänel high quality with a 12-inch touch display. The virtual alpha keyboard is displayed clearly on the touchscreen.

Onboard warehouse management The MP 12 N-S, MP 14 N and the central MP 100 D controllers all have full-scale integrated warehouse management functionalities – no additional PC is required.

HänelSoft®

The powerful software package that can be tailored to each customer’s needs thanks to useful configu-ration options and a range of standard modules.

Hänel Smart Picking Perfect integration of the Hänel Lean-Lift® in Pick-by-Light and Put-to-Light order-picking systems

Hänel’s digital world offers innovative solutions that address the demands of tomorrow!

Order picking with Augmented Reality The storage system is operated remotely via AR eyeglass-es – no other operator action is necessary. All relevant information is displayed in the data eyeglasses – system operation is initiated through Pick-by-Voice.

Warehouse Management System WMS The complete solution for complex warehouse manage-ment with Hänel storage systems – from incoming goods to dispatch.

Hänel Tool Management The ideal solution for your tool management.

Our strength lies in our know-how – the practice-oriented microprocessor control units from Hänel can offer you a complete storage management system

MP 12 N

One control system – four operating modes

MP 12 N-StandAlone MP 12 N-HostWeb MP 12 N-HostData MP 12 N-HostCom

The pluses

The variable control keyboard for the Hänel Lean-Lift® is placed at the side of the access point – the most ergonomic position for operators. Tiring overhead work is no longer necessary!

Whether you use the Hänel storage systems as stand-alone solutions with integrated inventory manage-ment or want to integrate the con-trol units into a higher-level ERP system – the top controller MP 12 N from Hänel has everything already built in.

There are four different operating modes available, so you can choose the right one for your storage management:

Everything under control The intelligent Hänel concept

TFT color display with 800 x 600 pixels and touchscreen technol-ogy.

Optimization run in the Hänel Lean-Lift®

USB and RS 232 interface for the connection of peripheral devices.

Ethernet interface for fast and easy integration in existing IT networks.

Ethernet connection for network-ing multiple storage systems.

Easy linkup to ERP systems.

Digital Connected Networking with IT systems

Hänel software made-to-measure

The MP 14 N uses the latest browser technology to display information.

Integrating the MP 14 N in existing networks is completed quickly, just as it is with the MP 12 N.

When used in conjunction with Hänel PictureControl, with its came-ra integrated in the Lean-Lift®, the large display of the MP 14 N is a great advantage.

Both article and container images are displayed in optimized high-resolution and in great detail – better than ever before.

In terms of functionality and ease of use, Hänel has again taken a decisive step forward with the development of the MP 14 N con-troller.

The pluses

TFT color display with 1,024 x 768 pixels and touch-screen technology.

The overview of the storage situ-ation is outstanding thanks to the graphical presentation of articles and layout inside the system.

Presentation of article master data in a lightbox.

MP 14 N

The new Hänel controller with 12-inch touch display

Overview of all storage positions on the multifunction carriers in the Hänel Lean-Lift®.

Convenient searches via match codes or key words.

USB and RS 232 interface for the connection of peripheral devices.

MP 100 D

The central controller

Hänel developed the central con-trol system MP 100 D so that a large number of storage units can be managed effortlessly with the integrated storage management packages from Hänel. It manages the data of up to 99 storage units.

The client control system MP 12 N can be used as the control panel for each lift – this means each lift is operated independently of the others.

Management of data of up to 99 storage units (depending on the version).

Route lists can be stored to ensure short walking distances.

Integrated web server for data retrieval via the intranet/ internet.

Data conversion software.

File exchange for rapid con-nection.

Ethernet interface for exchanging data with higher-level systems (HOST, ERP systems, etc.).

All storage lifts can be operated independently and simultane-ously.

Of course it is possible to hookup the Lean-Lift® to the customer’s IT environment. The control systems are easily connected via the inte-grated Ethernet interface.

Article data, pick lists and book-ing information are exchanged via the integrated communication software.

If you wish, the Hänel specialists will develop with you a tai-lor-made storage management concept that meets your require-ments exactly!

You can find detailed information about Hänel microprocessor control systems in our brochure ‘The Intelligent Hänel Control and Software Technology’.

Maximum convenience and ease of use with the 12-inch touch display of the new Hänel MP 14 N controller

HänelSoft® – the high-performance, flexible storage management system

HänelSoft® and Hänel microprocessor controllers combine to make the perfect storage organization

HänelSoft® is a powerful software package that offers practical con-figuration options and numerous add-on modules enabling it to be individually tailored to any cus-tomer’s needs.

The optimally designed interaction between HänelSoft® and the Hänel lift control systems guarantees efficient storage operations.

It allows not only Rotomat®, Lockomat®, Lean-Lift® and Multi- Space® units to be managed, but also other types of systems such as rack and pallet storage.

The pluses

All pick and put operations can be booked directly at the lift control units!

A standardized HOST interface enables data to be exchanged with any type of materials management system.

HänelSoft® manages and con-trols any required number of stor-age units – minimum IT expense, maximum storage convenience

Operators work directly at the storage units – which is ergonomic, practical and time-saving.

Asynchronous processes at the storage units – each one works inde-pendently.

Integrate database and web server, no software installa-tion for PC workplaces, mini-mum maintenance.

Prioritized storage location search in front of the corres-ponding storage unit.

Flexible interfaces for ERP systems – csv, xml and web service.

The network and web functionality is already integrated in the MP12 N-HostWeb control system.

This means the Hänel user inter-face is available directly at each Lean-Lift® without the need for an additional PC workstation.

The Hänel Lean-Lift® can be operated remotely with augmented reality smartglasses and pick-by-voice as an alternative to the system control terminal.

The Hänel Lean-Lift® is connected to an SAP server via the integrated SOAP interface so that no addition-al middleware is required.

Data input and item selection is accomplished through voice com-mands in conjunction with the optical AR device.

All data and information of rele-vance to the item, including a pho-tograph of the item, are visible on the AR display worn by the system operator. Users can thus focus their full attention on the picking process without having to handle lists or paper notes.

Once an item is requested via voice command, the storage sys-tem automatically brings the item to the access point for retrieval, and the item position on the container is identified by Hänel Pick-o-Light®. This minimizes the risk of human picking errors.

This technology serves as the basis for many industrial applica-tions – for example, MAN Diesel & Turbo SE in Oberhausen, Germany, has successfully implemented this concept to optimize processes.

More information about this solu-tion is available in a video on our website.

Hänel storage systems and AR glasses can be linked to various ERP systems thanks to the SOAP interface.

Hänel offers innovative solutions that address the demands of tomorrow!

High-tech picking via wireless augmented reality and pick-by-voice for Hänel industrial systems

The augmented reality monitor can be adjusted to fit every user

All key item information and commands for voice control are displayed

180409_PC-Tische 2018.indd 1 09.04.18 13:48

Hänel Pick-o-Light® identifies the items that should be retrieved

Augmented Reality and Pick-by-Voice – Storage strategies of the future that are now a reality with Hänel technology

Watch this video about the Hänel Augmented Reality Presentation.

Just scan the QR code or go to:

www.haenellinks.com/us/ll/ar-glasses

Watch this video about the application of data glasses and Hänel controllers at MAN Diesel & Turbo SE.

Just scan the QR code or go to:

www.haenellinks.com/us/ll/man

Live presentation of the augmented reality storage solution at the Hänel stand

Maximum device payload up to 60,000 kg /132,450 lbs depending on the model. A few examples from a multitude of possibilities.

Technical data

Contact the storage specialists at Hänel They will calculate the optimal system and container dimensions for your storage needs.

Maximum customization options The right system model for every application

Model Device dimensions in Inch Container sizes in Inch Load capacity Depth Width Width Depth in lbs

840 –635 88.19 45.87 33.07 25.00 661 / 1,102 / 1,543 1300 –635 88.19 63.98 51.18 25.00 661 / 1,102 / 1,543 / 2,205 1640 –635 88.19 77.36 64.57 25.00 661 / 1,102 / 1,543 / 1,984 1860 –635 88.19 86.02 73.23 25.00 551 / 1,102 / 1,433 / 1,984 2060 –635 88.19 93.90 81.10 25.00 551 / 1,102 / 1,433 / 1,874 2300 –635 88.19 103.35 90.55 25.00 551 / 882 / 1,036 / 1,323 / 1,764 2460 –635 88.19 109.65 96.85 25.00 551 / 882 / 1,036 / 1,323 / 1,764 2860 –635 88.19 125.39 112.60 25.00 419 / 551 / 882 / 1,102 / 1,213 / 1,433 3060 –635 88.19 133.27 120.47 25.00 419 / 551 / 772 / 992 / 1,213 / 1,378 3260 –635 88.19 141.14 128.35 25.00 397 / 551 / 882 / 1,213 / 1,323 3660 –635 92.55 166.14 144.09 25.00 1,102 / 1,543 4060 –635 92.55 181.88 159.84 25.00 1,102 / 1,543 4460 –635 92.55 197.63 175.59 25.00 882 / 1,323

840 –825 110.63 45.87 33.07 32.48 661 / 1,102 / 1,543 / 2,205 1300 –825 110.63 63.98 51.18 32.48 661 / 1,102 / 1,543 / 2,205 1640 –825 110.63 77 .36 64.57 32.48 661 / 1,102 / 1,543 / 1,984 1860 –825 110.63 86.02 73.23 32.48 551 / 1,102 / 1,433 / 1,984 2060 –825 110.63 93.90 81.10 32.48 551 / 1,102 / 1,433 / 1,874 2300 –825 110.63 103.35 90.55 32.48 551 / 1,036 / 1,323 / 1,764 2460 –825 110.63 109.65 96.85 32.48 551 / 1,036 / 1,323 / 1,764 2860 –825 110.63 125.39 112.60 32.48 419 / 551 / 882 / 1,102 / 1,213 / 1,433 3060 –825 110.63 133.27 120.47 32.48 397 / 717 / 937 / 992 / 1,213 / 1,378 3260 –825 110.63 141.14 128.35 32.48 397 / 551 / 882…