Attachment 2 - HAMMER (WLIC 75A) DS - SPEC.pdf

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CGC HAMMER DS FY26
Solicitation number
70Z08525QIBCT0020
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About this file

This document is a detailed specification for dockside repairs of the USCGC HAMMER (WLIC-75302), a 75' Class Island Buoy Tender Cutter homeported in Atlantic Beach, FL. The specification covers 31 distinct work items including cleaning and preserving various ship systems such as potable water tanks, sewage holding tanks, exhaust piping, compressed air systems, and deck coverings. The work involves detailed technical requirements for surface preparation, coating, inspection, testing, and renewal of ship components, with specific instructions for each work item.

The associated federal contract opportunity is a HUBZone small business set-aside solicitation (70Z08525QIBCT0020) issued by the US Coast Guard. The contract is for firm fixed-price commercial services with a performance period from January 6-February 9, 2026 (35 days). The NAICS code is 336611 (Ship Repair) with a small business size standard of 1,300 employees. The total scope encompasses furnishing labor, materials, equipment, and services necessary to perform comprehensive dockside repairs on the vessel, with work extending beyond the explicitly listed definite items.

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USCGC HAMMER (WLIC 75302)

USCG 68A BARGE (68014)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2026

Developed By: Luke R Wassei

(Rev-1, 24 June 2025)

USCGC HAMMER (WLIC-75A) DOCKSIDE AVAILABILITY FY2026

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ............................................................................................. ix Principal Characteristics - Tender ................................................................................................................. x Principal Characteristics - Barge .................................................................................................................. xi General Requirements WORK ITEM 1: Fire Prevention Requirements WORK ITEM 2: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 3: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean WORK ITEM 4: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 5: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 6: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 7: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift -

Barge WORK ITEM 8: Hull Fittings (Mooring and Towing), Inspect and Test - Barge WORK ITEM 9: Sewage Piping, Clean and Flush WORK ITEM 10: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 11: Tanks, Potable Water, Preserve, Partial, - Tender WORK ITEM 12: Tanks, Sewage Vacuum Collection, Preserve, 100 Percent - Tender WORK ITEM 13: Barge, Diesel Engine Exhaust Piping, Commercial Clean WORK ITEM 14: Crossdeck Winch, Inspect & Service WORK ITEM 15: Spud Winches, Inspect & Service - Barge WORK ITEM 16: Spud Wells, Inspect - Barge WORK ITEM 17: Piping Insulation, Renew WORK ITEM 18: Shower Drain Piping, Renew WORK ITEM 19: Small Boat Cradle, Inspect and Preserve WORK ITEM 20: Vacuum Sewage Piping, Renew WORK ITEM 21: Ships Service Air Piping, Renew WORK ITEM 22: Firemain (FM) Piping, Renew WORK ITEM 23: Potable Water (PW) Piping, Renew WORK ITEM 24: Bilge Piping, Renew WORK ITEM 25: Tanks, Potable Water, Clean and Inspect - Tender WORK ITEM 26: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 27: Tanks (Sewage Holding), Preserve, 100 percent - Tender WORK ITEM 28: Tanks (Sewage Holding), Preserve, Partial - Tender WORK ITEM 29: Tanks (Sewage Vacuum Collection), Preserve, Partial, - Tender WORK ITEM 30: Deck Covering, Interior, Wet and Dry, Renew WORK ITEM 31: Weathertight Doors and Scuttles, External, Renew iii (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

24 June 2025 1 Consolidated List of Critical

Inspection Items

Deleted all CIRs from the list.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles & Manholes

Coast Guard Drawing 68 CGB 2602-001, Rev A, 68 CG Barge & Stern Log Spud Well Details

Coast Guard Drawing 68 CGB 4901-001 (68012-68014), Rev -, Compressed Air Piping Arrangement

Coast Guard Drawing 68B CGB 5501-1, Rev B, Fuel Oil & Exhaust Piping – Plan & Details

Coast Guard Drawing 75 WAGL 4000-003, Rev B, Machinery Arrangement Mods to Suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4103-005, Rev B, Exhaust Piping Mods to Suit 80MDDCD SSDG

Coast Guard Drawing 75 WAGL 4103-008, Rev B, Exhaust Piping Mods to Suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4103-012, Rev -, Diagram – Exhaust Systems

Coast Guard Drawing 75 WLIC 123-2, Rev-, Sewage Tank

Coast Guard Drawing 75 WLIC 521-001, Rev C, Firemain System Diagram

Coast Guard Drawing 75 WLIC 521-002, Rev A, Bilge System Arragement

Coast Guard Drawing 75 WLIC 521-002, Rev B, Firemain System Arragement

Coast Guard Drawing 75 WLIC 529-001, Rev A, Bilge System Diagram

Coast Guard Drawing 75 WLIC 533-001, Rev D, Potable Water System Diagram

Coast Guard Drawing 75 WLIC 533-002, Rev C, Potable Water System Arragement

Coast Guard Drawing 75 WLIC 593-2, Rev B, Arrangement Vacuum Flush System

Coast Guard Drawing 75 WLIC 85-001, Rev-, Booklet of General Plans

Coast Guard Drawing 75D-WAGL_1602_7_1, DOOR SCHEDULE & EXT DOOR DETS

Coast Guard Drawing 75-WAGL 4804-1, Rev -, F.W. Piping & Flushing Sys

Coast Guard Drawing 75-WAGL_101_1, GEN ARRGT, PROFILES AND MIDSHIP SECTION

Coast Guard Drawing 75-WAGL_101_9 VENTILATION, HEATING AND AIR CONDITIONING

DIAGRAM

Coast Guard Drawing 75-WAGL_103_6, BOOKLET OF GEN PLANS

Coast Guard Drawing 75-WAGL_3801_10 VENTILATION, HEATING & A/C DIAGRAM

Coast Guard Drawing 75-WAGL-1103-1, Rev C, Boat Davit & Cradle for 16 FT AB-SKF – Arrangement & Details

Coast Guard Drawing 75-WLIC 528-1, Rev -, Diagram Plumbing & Dk Drains

Coast Guard Drawing 75-WLIC 528-2, Rev A, Arrg't Plumbing & Dk Drains v (Rev-1)

Coast Guard Drawing 75-WLIC 593-1, Rev A, Diagram Vacuum Flush System

Coast Guard Drawing 75-WLIC 593-2, Rev B, Arrg’t Vacuum Flush System

Coast Guard Drawing 75-WLIC 593-2, Rev B, Arrg't Vacuum Flush System

Coast Guard Drawing 75-WLIC 593-3, Rev A, Diagram Sewage Treatment & Dischg System

Coast Guard Drawing 75-WLIC 593-4, Rev B, Arrg't Sewage Treatment & Disch System

Coast Guard Drawing 75-WLIC-514-001, Rev A, Heating and Chilled Water - Diagram

Coast Guard Drawing 75-WLIC-514-002, Rev A, Heating and Chilled Water - Arrangement

Coast Guard Drawing 75-WLIC-551-1, Rev B, Diag - Compressed Air

Coast Guard Drawing 75-WLIC-551-2, Rev C, Arrg't Compressed Air

Coast Guard Fleet Drawing FL-1112-18, Rev -, HU40 Series Spud Winch Foundation

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-1385866, Penetrations; Bulkhead and Deck

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 4958, Section A, Amendment 1; Mar 2011, Utility Air Winch Model HU-40 Series

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures vi (Rev-1)

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2019, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.11, Forged Steel Fittings, Socket-Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.9, Factory-Made Wrought Buttwelding Fittings

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F708, Standard Practice for Design and Installation of Rigid Pipe Hangers

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, 2022, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-DTL-1222, Rev J, Studs Bolts Screws Nuts

MIL-F-1183, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for vii (Rev-1)

Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-T-16420, Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706)

National Sanitation Foundation Standard//American National Standards Institute 372 (NSF/ANSI 372), 2020, Drinking Water System Components – Lead Content

National Sanitation Foundation Standard/American National Standards Institute 61 (NSF/ANSI 61), 2016, Drinking Water System Components – Health Effects

NAVSEA Drawing 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Drawing 804-1385781, Pipe Hangers for Surface Ships (Superseding NAVSEA Dwg. 810- 1385781)

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

NAVSEA Drawing 810-1385880, Fittings, Cu-Ni Alloy, Slip on Sleeve

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning viii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION QTY ESTIMATED COST

($/UNIT)

31 N WEATD 01-20-1 1 ea. 6,000.00 31 N WEATD 1-24-2 1 ea. 6,000.00 31 N WEATD 1-35-1 1 ea. 6,000.00 31 N WEATD 1-25-2 1 ea. 6,000.00

This section is not applicable to this package.

ix (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

None.

x (Rev-1)

PRINCIPAL CHARACTERISTICS - TENDER

75' WLIC (A-CLASS), TENDER

PHYSICAL

Length overall 75' 0" Depth 7' 7-3/4" Maximum beam 22' 0" Height of highest projection 32' 0" Full load draft 4' 6" LCF Draft Full load displacement 150.20 Long Tons Fresh Water Shore tie voltage requirements N/A Frame spacing 1' 6"

HULL

Hull material Steel

MACHINERY

Number of propellers 2 Number of blades 4 Diameter of propeller 48" Pitch 40" fixed

RPM 400

Shaft diameter 4.5”

TANK CAPACITIES

Fuel tanks Fresh water tanks Lube oil xi (Rev-1)

PRINCIPAL CHARACTERISTICS - BARGE

68’ CGB (A-CLASS: 68012 – 68014), BARGE

PHYSICAL

Length overall 68' 6-1/2" Depth 7' 0" Maximum beam 28' 0" Full load draft 3' 0" Full load displacement 117 Long Tons Shore tie voltage requirements 440 VAC / 3 Phase Frame spacing 1' 0"

1 (Rev-1)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-1)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3 (Rev-1)

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

4 (Rev-1)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

5 (Rev-1)

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

8 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

10 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-1)

4.2 Tank and Void Assessment form.

13 (Rev-1)

14 (Rev-1)

25901_ESD_0323_FLT

REC_25901_FLT_75A WLIC (75302 CGC HAMMER) (0323)

WORK ITEM 1: Fire Prevention Requirements

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to minimize shipboard fire risk and to clarify the Contractors’ role in fire prevention and response.

NOTE

This work item is not separately priced. Factor fire prevention and response costs into bid of affected work items.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance SFLC Std Spec 5550. The Contractors Fire Plan must address Fire Protection and Response specifics as required in this Work Item.

3.1.1 The availability’s specific Fire Plan must always address the following:

material condition and fire protection boundary obstruction mitigations inoperable fittings log

15 (Rev-1) fire alarms firefighting equipment disposition

3.1.2 The Fire Plan must also address the following:

fire protection system status communication links temporary services power disconnects fire prevention and safety inspections

3.2 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible Party (FPRP) who acts as the Contractor’s Responsible Person for fire prevention concerns during the entire availability.

3.3 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and Response Conference as required in Std Spec 5550, paragraph 3.12. The participants must address the contents of SFLC Std Spec 5550, paragraph 3.12.1, as applicable.

3.4 Fire Responsibility Familiarization Tour and Initial Inspection. The Contractor must participate in the Fire Responsibility Familiarization Tour and Initial Inspection as required in Std Spec 5550, paragraphs

3.12.2 through 3.12.4.

3.5 Material Condition and Fire Protection Boundary Obstruction Mitigation Requirements. The Contractor must conform to all material condition and fire protection boundary obstruction mitigation requirements detailed in SFLC Std Spec 5550, paragraph 3.2.

3.6 Inoperable Fittings Log Requirements. The Contractor must conform to all inoperable fittings log requirements detailed in SFLC Std Spec 5550, paragraph 3.3.

3.6.1 The Contractor must maintain an Inoperable Fittings log. The logs must contain the same information as a Damage Control Closure Log found in Appendix A of SFLC Std Spec 5550. The log must remain at the access point of the vessel available for inspection or use by authorized personnel, i.e., casualty response. Deliver all logs to the CG when requested and at the end of the availability.

3.7 Fire Prevention Service Particulars. The Contractor must conform to the below listed fire prevention service requirements, in accordance with SFLC Std Spec 5550.

TABLE 1 – FIRE PREVENTION SERVICE SELECTION

*SUB-

PARAGRAPH

TITLE

Y/N

3.4 Fire prevention system status N

3.4.1 Temporary firefighting system proposal N

3.4.2 Emergent firefighting system inoperability approval and notification

N

3.4.3 “Disabled equipment” signage for disabled initial responder equipment

N

3.4.4 Firefighting system inoperability allowance for removed hazards

N

16 (Rev-1)

*SUB-

PARAGRAPH

TITLE

Y/N

3.4.5 Maintain sprinkling zone operability N

3.4.6 including all subparagaphs

Hazard mitigation for maintenance of fixed extinguishing systems

N

3.4.7 Procedure implementation for enabling/disabling fire suppression systems

N

3.4.8 Portable water pumping requirement for vessels

w/o installed capability

N

3.4.9 Limitations on operation of major machinery

while firefighting systems are offline

N

3.4.10 Liquid fuel pumping requirement for operational

permanent or temporary firefighting systems

N

3.4.11 Mechanical AFFF equipment must be available to

initial responders in compartments with risk of flammable/combustible liquid spillage

N

3.4.12 including all subparagraphs

Portable fire extinguisher requirements N

3.4.13 Hose and reel protection N

3.4.14 including all subparagraphs

Drydock firefighting requirements N

3.4.15 Fire protection system status in Fire Plan N

3.5 Fire response related communication links in Fire

Plan N

3.6 Fire response related temporary services in Fire

Plan

N

3.6.1 Minimize downtime of fixed extinguishing

systems

N

3.6.2 through 3.6.10

Firemain and related equipment requirements N

3.6.11 Permanent lighting requirements Y

3.6.12 including all subparagraphs

Temporary lighting requirements Y

3.6.13 Electrical power, firefighting water, and lighting

source location and testing identified in Fire Plan

N

3.7 including all subparagraphs

Fire alarm requirements Y

3.8 Shore power manual disconnect locations

identified in Fire Plan

Y

3.9 Other power manual disconnect locations

identified in the Fire Plan

Y

3.10 including subparagraph

Vessel firefighting equipment placement and disposition info in Fire Plan

Y

3.11 Fire prevention and safety inspections in Fire Plan Y

3.11.1 Initial and daily inspection requirements Y

3.11.2 Additional details in fire inspection reports Y

*Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 5550.

17 (Rev-1)

3.5 Extended fire prevention services. If the performance period of the contract is extended by the KO, the contractor must continue to provide all fire prevention services as specified herein for the extension period.

4. NOTES

This section is not applicable to this work item.

18 (Rev-1)

12314_ESD_0423_FLT

REC_12314_FLT75 WLIC (‘A’ Class: Hulls 75301, 75302) (0611)

WORK ITEM 2: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the Main Diesel Engine (MDE) exhaust piping system, including the associated stack uptakes.

1.2 Government-furnished property.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75 WAGL 4000-003, Rev B, Machinery Arrangement Mods to Suit IF

1312 MDE

Coast Guard Drawing 75 WAGL 4103-008, Rev B, Exhaust Piping Mods to Suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4103-012, Rev -, Diagram – Exhaust Systems

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

3.1 General.

19 (Rev-1)

3.1.1 CIR.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3. (Interferences). Known interferences include, but are not limited to the following:

Access covers

Exhaust stack

MDE

Piping

Pipe insulation

Vent ducting

Wiring

Exhaust pipe expansion joints

Exhaust insulation blankets

3.2 Staging or scaffolding, netting. The Contractor must erect suitable staging or scaffolding in accordance with 29 CFR 1915, Subpart E (Scaffolds, Ladders and Other Working Surfaces) to facilitate work, as required.

3.2.1 Rig suitable safety netting, to protect workers during possible falls, and to protect the Engine Room and machinery from falling tools.

3.3 Work plan. The Contractor must develop and submit, to the COR, a plan for collecting and disposing of waste extracted during cleaning process. Ensure that the proposed plan must detail how and where exhaust piping will be disconnected, how entire length of exhaust piping will be divided/sectioned for cleaning, and precautions to protect the MDE. The Contractor must perform this work upon receiving Coast Guard approval of the plan.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.4 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.5 Cleaning. The Contractor must clean the interior surfaces of the exhaust piping and stack uptakes to the MDE, shown on Coast Guard Drawings 75 WAGL 4000-003, 75 WAGL 4103-008, and 75 WAGL 4103-012, to a condition free from soot, tar, and any other foreign matter as follows:

20 (Rev-1)

3.5.1 Disconnect the exhaust piping as necessary to facilitate cleaning.

3.5.2 Thoroughly sweep, mechanically clean, and vacuum the interior of each exhaust pipe system, including the mufflers, from the exhaust outlet to the topmost location outside the vessel. Clean all adjacent stack uptake surfaces. Ensure that all tar deposits, soot deposits, and all other surface contaminants are removed.

3.5.3 Remove all debris from the pipe surfaces, stack deck, and Engine Room areas by vacuuming.

Dispose of all cleaning materials and generated debris in accordance with all applicable Federal, state, and local regulations.

3.5.4 Reassemble exhaust piping; renew all flange connection gaskets with suitable high temperature, non-asbestos-containing gasket materials; and renew all fasteners.

3.6 Inspection and report. The Contractor must perform a visual inspection of the following components;

submit a CFR:

Exhaust stack access hatches, including all associated studs and nuts.

All cleaned exhaust stack surfaces.

All exhaust expansion joints, including associated bolts.

3.6.1 Following cleaning of the interior of each exhaust pipe system, the Contractor must demonstrate completeness of the cleaning process to the Coast Guard Inspector, showing that the entire length of exhaust piping cleaned according to the work plan.

3.7 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, (Touch-ups and minor coating repairs.)

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.8 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR

21 (Rev-1)

25902_ESD_0323_FLT

REC_25902_FLT_75A WLIC (75302 CGC HAMMER) (0323)

WORK ITEM 3: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the port and starboard ship service ship service diesel generator (SSDG) exhaust piping system of the Ship Service Diesel Generator (SSDG) piping, including the associated stack uptakes.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75 WAGL 4000-003, Rev B, Machinery Arrangement Mods to Suit IF

1312 MDE

Coast Guard Drawing 75 WAGL 4103-005, Rev B, Exhaust Piping Mods to Suit 80MDDCD

SSDG

Coast Guard Drawing 75 WAGL 4103-008, Rev B, Exhaust Piping Mods to Suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4103-012, Rev -, Diagram – Exhaust Systems

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, 2022, Occupational Safety and Health Standards for Shipyard Employment

22 (Rev-1)

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish…

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