Attachment 10 - LIFT 12 PM Reference Book V5.1.pdf

PREVENTIVE MAINTENANCE PROGRAM

REFERENCE BOOK

LIFT1

LIFT2

V5.1 AUG 23

PREVENTIVE MAINTENANCE FAQ'S & TERMS

REFERENCE TABLE

PM LEVELS

Summary of what is

Required

ALL PM LEVELS

PERFORMED INCLUDE

LEVEL 1 SERVICE

• LEVEL 1 = 15,000 missions or every 12 months (Harsh environments may require more frequent) o LUBE, INSPECT, ADJUST as necessary per maintenance manual.

o Pull all trays, back up files, upgrade SW & FW, calibrate laser if present.

o Ensure all accessories are in good working order

• LEVEL 2 = 45,000 missions: (Increased from 30k to 45k in 2021)

EXCTRACTOR RUNNING GEAR:

o Chains, Sprockets & Bearings, Chain Guides

AUTOMATIC DOOR SYSTEM:

o If a door is present, the door belts, switches & guides o SWITCHES are recommended to be replaced at 45k also because they’re low cost and good insurance. (You know they’re fresh when you replace them!)

EXTERNAL BAY SYSTEM: (prior to 2021, this was LEVEL 3 service, but remains at 45k interval)

- BAY SLIDES – Replace the FULL SLIDE as an assembly, replacing belts is not acceptable.

- EXTERNAL TIMING BELT

- EXTERNAL IDLER / TENSIONING pulley assembly

- BAY SLIDE DETECTION SWITCHES

• LEVEL 3 = 60,000 missions: (Increased from 45k to 60k in 2021) o VERTICAL WHEEL PIPES – The four corners of the extractors.

You need this tool to center the extractor: 80097842 o If performing the DS2 RETROFIT - ALL 4 must be replaced. OLD and NEW are not compatible

• LEVEL 4 = 135,000 missions – (this is for 8~10M machine. TALL UNITS are less missions) o Vertical Belts o Vertical Belt Drive & Slave Pulleys o Motor / Gearboxes if excessive wear and/or leaking

• EVERY 300,000 missions: INSPECT / REPLACE MOTORS & GEARBOXES as needed

• EVERY 10 YEARS (RECOMMENDED):

o TRAY RUNNERS - These are the (4) Corners of the tray. Commonly referred to as "tray blocks" o FALL PROTECTION ROPES - These are the "SAFETY ROPES" installed on the front side of the ladder frames and can fatigue over time. Routine inspections for damage or breakdown should be performed.

o ELEVATOR SAFETY KIT - This is made up of the Elevator Safety Straps (usually orange) and the removable clamps. These can fatigue over time.

MEWP / PLE

MEWP = MOBILE ELEVATING WORK PLATFORM or more commonly referred to as SCISSOR LIFT This option was not available for LIFT 1.0 and is only an option for VERY TALL LIFT 2.0 vlms.

"NO PLE" or "NO MEWP" refers to the use of the extractor as the installation platform using a very special installation process; spelled out in the INSTALLATION MANUAL

EAGLE BELT RETROFIT

(RRP14 to EAGLE)

What does it mean?

RPP14 = SLOTTED BELT - Production from JAN 2010 through SEP 2019 EAGLE = ANGLED TEETH - Production from OCT 2019 through CURRENT

IF EQUIPED WITH RPP14 - ANY HEIGHT MODIFICATION, MACHINE RELOCATION,

or LEVEL 4 PM - REQUIRES CONVERSION!!

TUV - NO TUV

What`s the difference?

TUV = Technischer Überwachungs-Verein or "Technical Watch-Over Association" Modula made some mechanical & electrical modifications to production to meet TUV standards during the 2011 production year. Specific attention paid to the EXT BAY SLIDES: TUV = MICRO SWITCHES; NON-TUV = PROX

DS2 VS REER

What's the difference?

The 3rd numerical designation in the Serial Number determines DS2/REER for SHAPE / HEIGHT DETECTION or LIFT NG /2.0

DS2 = DATALOGIC BRAND & DATASENSOR MODEL; REER = REER BRAND

The "3-Wheel" Wheel Tubes require a special bracket for the DS2 Barrier and require the RETROFIT LEVEL 3 KIT 2A. Once the unit has been retrofitted, the STANDARD MAINTENANCE KIT 2A will be used

V5.1 - AUG - 23

Example: MLD163001

ML =

D =

16 =

3 =

0001 =

US =

PREVENTIVE MAINTENANCE FREQUENCY MATRIX

(Datalogic Safety Barriers, Slotted Belt (RRPP14), Flat REM I/O)

2 = DS2 MACHINE

(Datalogic Safety Barriers, Slotted Belt (RRPP14), Vertical REM I/O)

3 = REER MACHINE

(REER Safety Barriers, Slotted Belt (RRPP14), Vertical REM I/O)

4 = REER S28 MACHINE (OCT 2019)

(MICRON / REER Safety Barriers, Eagle Belt, S28 Safety Enhancement, Vertical REM I/O, ANTI-TAMPER circuit)

(REER Safety Barriers, Eagle Belt, S28 Safety Enhancement, Vertical REM I/O)

5 = LIFT NG (2.0) MACHINE - 2021 PRODUCTION START

LIFT1: The last 3 (if D machine) or 4 (STD machine) digits are the serialized production Number for the specific model LIFT2: The last 4 (if D machine) or 5 (STD machine) digits are the serialized production Number for the specific model This designation indicates the machine was produced in the United States

1 = DS2 MACHINE

REFERENCE TABLE

Serial Number Information:

Did you know that from the modula serial number you can retrieve a lot of information?

The first 2 letters in the SN refer to the machine model.

(ML in the example)

If you have a D as the 3rd Digit, means that the machine in question is a DEEP (857mm) model If there is no D, means that the machine is a STD (654mm) model.

(DEEP machine in example)

LIFT1 - MLD163001 = ML - D - 16 - 3 - 001 - US LIFT2 - MLD2150001US = ML - D - 21 - 5 - 0001 - US

The first 2 numerical digits are the production year (LIFT1 Year 2016 in this example) - (LIFT2 Year 2021 in this example)

The 3rd digit is always the electrical panel version (version 3 in this example)

Electrical panel version that you can find:

0 = DS2 MACHINE

(Datalogic Safety Barriers, Slotted Belt (RRPP14), Flat REM I/O)

45,000

MISSIONS

25* 50/75 1000 LIST PRICE: Tech # Hrs. Total Hrs.

1M002957 1M002958 1M002945 2,500.00$

1M002846 1M002851 1M002944 2,500.00$

1M002847 1M002847 1M002847 200.00$ 2 3 6

45,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

DEEP (857mm) 1M002949 4,500.00$

STD (654mm) 1M002947 4,500.00$

DEEP (857mm) 1M002948 2,750.00$

STD (654mm) 1M002946 2,750.00$

45,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

DEEP (857mm) N/A 5,500.00$

STD (654mm) N/A 5,500.00$

DEEP (857mm) N/A 3,500.00$

STD (654mm) N/A 3,500.00$

60,000

MISSIONS

25/50 75 1000 LIST PRICE: Tech # Hrs. Total Hrs.

D0900984600 D0900984700 D0900984700 2,000.00$

D0900984800 D0900984900 N/A 2,000.00$

D0900985400 D0900985500 D0900985500 2,000.00$

135,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

1M002950 2,000.00$ 2 6 12

1M002950 2,000.00$

1U000078 350.00$

135,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

1U000084

1U000083

1U000082

1U000081

1U000080

*ML25/ML25D Produced JUNE 2020 & later requires the 50/75 kit which is 5/8"

LIFT 1.0 PREVENTIVE MAINTENANCE KIT CODES

TABLE 1.0

& MODULA AVERAGE PERFORMING TIME

LEVEL 2 PM KIT_2B

EXTRACTOR RUNNING GEAR PERFORMING TIME

MODEL:

DEEP (857mm)

2 2 4 STD (654mm)

DOOR

PERFORMING TIME

MODEL: 25/50/75

DUAL

DELIVERY

1M002960

LEVEL 2 PM KIT_3

EXTERNAL BAY SYSTEM TUV

2 3 6 1M002850

SINGLE

DELIVERY

1M002959 2 2 4

1M002849

LEVEL 2 PM KIT_3

EXTERNAL BAY SYSTEM *NON-TUV* PERFORMING TIME

MODEL: 25/50/75

DUAL

DELIVERY

1U000077 2 3 6

1U000076

SINGLE

DELIVERY

1U000074 2 2 4

1U000075

LEVEL 3 PM KIT_2A

EXTRACTOR WHEEL TUBE SYSTEM PERFORMING TIME

MODEL:

STANDARD MAINT. KIT

2 3 6DS2 RETROFIT

EAGLE BELT See Table 2.0 for P/N, Cost, and Length included with pulley replacement

REER RETROFIT

LEVEL 4 PM KIT_1

VERTICAL DRIVE PULLEYS, BELTS PERFORMING TIME

MODEL: 25/50/75

EAGLE PULLEY KIT 1M002961

RPP14 to EAGLE

CONVERSION

1M002961 2 7 14

1U000078

LEVEL 4 PM KIT_1

EXTRACTOR CABLING / E-CHAIN PERFORMING TIME

HEIGHT of MACH in mm: 25/50/75 3300 - 6100 1U000084

700.00$ 2 2 4

6300 - 8100 1U000083

8300 - 10100 1U000082

10300 - 12100 1U000081

12300 - 14100 1U000080

45,000

MISSIONS

25* 50/75 1000 LIST PRICE: Tech # Hrs. Total Hrs.

D0900985700 D0900985900 D0900986100 2,500.00$

D0900985800 D0900986000 D0900986200 2,500.00$

*ML25/ML25D Producted JUNE 2020 & later requires the 50/75 kit which is 5/8"

45,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

DEEP (857mm) D0900986900 4,500.00$

STD (654mm) D0900987000 4,500.00$

DEEP (857mm) D0900987100 2,750.00$

STD (654mm) D0900987200 2,750.00$

45,000

MISSIONS

LIST PRICE: Tech # Hrs. Total Hrs.

200.00$ 2 3 6

200.00$ 2 3 6

200.00$ 2 3 6

60,000

MISSIONS

25/50 75 1000 LIST PRICE: Tech # Hrs. Total Hrs.

D0900984600 D0900984700 D0900984700 2,000.00$ 2 3 6

135,000

MISSIONS

1000 LIST PRICE: Tech # Hrs. Total Hrs.

D0900987500 2,000.00$ 2 6 12

N/A 2,000.00$ 2 6 12

2 2 4E-CHAIN See Table 3.0 for P/N, Cost, and Length

25/50/75/1000

D0900986400

D0900986300

1M002847

EAGLE PULLEY KIT *NO PLE* D0900987400

LEVEL 3 PM KIT_2A

EXTRACTOR WHEEL TUBE SYSTEM

EAGLE BELT See Table 2.0 for P/N, Cost, and Length

LIFT 2.0 PREVENTIVE MAINTENANCE KIT CODES

TABLE 1.0

& MODULA AVERAGE PERFORMING TIME

LEVEL 2 PM KIT_2B

EXTRACTOR RUNNING GEAR PERFORMING TIME

MODEL:

DEEP (857mm)

2 2 4 STD (654mm)

PERFORMING TIME

MODEL: 25/50/75

DUAL

DELIVERY

D0900986500

LEVEL 2 PM KIT_3

EXTERNAL BAY SYSTEM TUV

2 3 6 D0900986600

SINGLE

DELIVERY

D0900986700 2 2

PERFORMING TIME

MODEL:

STANDARD MAINT. KIT

D0900986800

LEVEL 2 PM KIT_4

AUTOMATIC DOOR SYSTEM PERFORMING TIME

MODEL:

S DOOR

M DOOR

XL DOOR

included with pulley replacement

LEVEL 4 PM KIT_1

VERTICAL DRIVE PULLEYS, BELTS PERFORMING TIME

MODEL: 25/50/75

EAGLE PULLEY KIT D0900987300

HEIGHT:

ALL

MODELS

LENGTH

(mm)

QTY TOTAL LENGTH

(mm)

LIST PRICE:

($60.00 per Meter)

3300 6552 13104 786.24$ 3500 6944 13888 833.28$ 3700 7350 14700 882.00$ 3900 7742 15484 929.04$ 4100 8148 16296 977.76$ 4300 8554 17108 1,026.48$ 4500 8946 17892 1,073.52$ 4700 9352 18704 1,122.24$ 4900 9744 19488 1,169.28$ 5100 10150 20300 1,218.00$ 5300 10542 21084 1,265.04$ 5500 10948 21896 1,313.76$ 5700 11354 22708 1,362.48$ 5900 11746 23492 1,409.52$ 6100 12152 24304 1,458.24$ 6300 12544 25088 1,505.28$ 6500 12950 25900 1,554.00$ 6700 13342 26684 1,601.04$ 6900 13748 27496 1,649.76$ 7100 14154 28308 1,698.48$ 7300 14546 29092 1,745.52$ 7500 14952 29904 1,794.24$ 7700 15344 30688 1,841.28$ 7900 15750 31500 1,890.00$ 8100 16142 32284 1,937.04$ 8300 16548 33096 1,985.76$ 8500 16954 33908 2,034.48$ 8700 17346 34692 2,081.52$ 8900 17752 35504 2,130.24$ 9100 18144 36288 2,177.28$ 9300 18550 37100 2,226.00$ 9500 18942 37884 2,273.04$ 9700 19348 38696 2,321.76$ 9900 19754 39508 2,370.48$ 10100 20146 40292 2,417.52$ 10300 20552 41104 2,466.24$ 10500 20944 41888 2,513.28$ 10700 21350 42700 2,562.00$ 10900 21742 43484 2,609.04$ 11100 22148 44296 2,657.76$ 11300 22554 45108 2,706.48$ 11500 22946 45892 2,753.52$ 11700 23352 46704 2,802.24$ 11900 23744 47488 2,849.28$ 12100 24150 48300 2,898.00$ 12300 24542 49084 2,945.04$ 12500 24948 49896 2,993.76$ 12700 25354 50708 3,042.48$ 12900 25746 51492 3,089.52$ 13100 26152 52304 3,138.24$ 13300 26544 53088 3,185.28$ 13500 26950 53900 3,234.00$ 13700 27342 54684 3,281.04$ 13900 27748 55496 3,329.76$ 14100 28154 56308 3,378.48$

LIFT 1.0 & 2.0

TABLE 2.0 EAGLE BELT CHART

LVL 4 PM - LIFT / ONETON - ALL MODEL - EAGLE BELT - 135,000 MISSION

HEIGHT:

ALL

MODELS

LENGTH

(mm)

QTY

TOTAL LENGTH

(mm)

LIST PRICE:

($60.00 per Meter)

14300 28560 57120 3,427.20$ 14500 28966 57932 3,475.92$ 14700 29372 58744 3,524.64$ 14900 29778 59556 3,573.36$ 15100 30184 60368 3,622.08$ 15300 30590 61180 3,670.80$ 15500 30996 61992 3,719.52$ 15700 31402 62804 3,768.24$ 15900 31808 63616 3,816.96$ 16100 32214 64428 3,865.68$

135,000

MISSIONS

LIST PRICE:

700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 700.00$ 70005989

70005984 70005985 70005986 70005987 70005988

LEVEL 4 PM KIT_1

EXTRACTOR CABLING / E-CHAIN

25/50/75/1000 70005973

10900 - 11300

70005974 70005975 70005976 70005977 70005978 70005979 70005980 70005981 70005982 70005983

6300 - 7100

4300 - 5100 3200 - 4100

13300 - 14100

5300 - 6100

11500 - 11900 12100 - 12500 12700 - 13100

LIFT 2.0 ONLY - 14300 ~ 16000

TABLE 2.0 EAGLE BELT CHART

LVL 4 PM - LIFT / ONETON - ALL MODEL - EAGLE BELT - 135,000 MISSION

NOTES:

ALL E-CHAINS ARE PRE-LACED AND PREPARED FOR INSTALLATION FROM THE FACTORY

14300 - 15100

LIFT 2.0 ONLY

TABLE 3.0 - E-CHAIN CHART

HEIGHT of VLM in mm:

15300 - 16100

10300 - 10700 9700 - 10100 9100 - 9500 8500 - 8900 7900 - 8300 7300 - 7700

LEVEL 4

1U000078 1M002961 1M002950

PART #: QTY: PART #: QTY: PART #: QTY:

80038136 2 1M001928 2 1M001680 2 80038140 2 1M001929 2 1M001682 2 80054194 2

LEVEL 4

D0900987300 D0900987400 D0900987500

PART #: QTY: PART #: QTY: PART #: QTY:

1M004735 1 1M004735 1 1M004712 1 1M004736 1 1M004736 1 1M004711 1 1M009961 1 1M006317 1 1M009964 1 1M009962 1 1M006337 1 1M009965 11

NOTES:

CLAMP FOR TENSION BELT E14 XHPL GROUP EAGLE RIGHT PULLEY LEFT PULLEY GROUP ONE TON

CLAMP PLATE E14 XHPL GROUP EAGLE LEFT PULLEY RIGHT PULLEY GROUP ONE TON

135,000 MISSIONS

LVL 4 - LIFT2 ONLY - EAGLE BELT PULLEY GROUP LVL 4 - LIFT2 ONLY - EAGLE BELT PULLEY GROUP **NO PLE** LVL 4 - LIFT2 ONETON ONLY - EAGLE BELT PULLEY GROUP

DESCRIPTION: DESCRIPTION:

LIFT 2.0

PRC CAP LH PULLEY ASSEMBLY (313x197x150 LH PULLEY GROUP TOP LIFT NO PLE MAINTENA

LIFT 1.0

LVL 4 - LIFT1 ONLY - EAGLE BELT CONVERSION PARTS LVL 4 - LIFT1 ONLY - EAGLE BELT PULLEY GROUP LVL 4 - LIFT1 ONETON ONLY - EAGLE BELT PULLEY GROUP

STEEL SHEET OF SUPPORT FOR EAGLE BELT

DESCRIPTION: DESCRIPTION: DESCRIPTION:

135,000 MISSIONS

SKF CAP LH PULLEY ASSEMBLY (313x197x150

NOTES:

PM KIT_1 - EAGLE BELT CONVERSION & EAGLE BELT COMPONENTS

PM KIT_1 - EAGLE BELT & PULLEY COMPONENTS

CANNED PULLEY LH 750 (PRC) CANNED PULLEY LH 750 (PRC) CANNED PULLEY LH

DESCRIPTION:

CANNED PULLEY RH PRC CANNED PULLEY RH PRC CANNED PULLEY RH SKF

PRC CAP RH PULLEY ASSEMBLY (313x197x150 RH PULLEY GROUP TOP LIFT NO PLE MAINTENA SKF CAP RH PULLEY ASSEMBLY (313x197x150

LEVEL 3

D0900984800 D0900984900

PART #: QTY: PART #: QTY:

1M004840 2 1M011138 2 1M004841 2 1M011137 2 1M005071 1 1M005071 1 L9326508000 32 L9326508000 32 L9326008004 24 L9326008004 24 L9310080140 32 L9310080140 32 80069344 4 80069344 4 1M004625 2 1M004625 2

D0900985400 D0900985500

PART #: QTY: PART #: QTY:

1M004840 2 1M011138 2 1M004841 2 1M011137 2 1M005071 1 1M005071 1 L9326508000 32 L9326508000 32 L9326008004 24 L9326008004 24 L9310080140 32 L9310080140 32 80069344 4 80069344 4

LEVEL 3

D0900984600 D0900984700

PART #: QTY: PART #: QTY:

1M004840 2 1M011138 2 1M004841 2 1M011137 2 1M005071 1 1M005071 1 L9326508000 32 L9326508000 32 L9326008004 24 L9326008004 24 L9310080140 32 L9310080140 32

LVL 3 - 75/1000 - (750g/1000kg) - REER RETROFIT

LEFT ELEVATOR ROLLING WHEEL SET (733x120x78)

NOTES:

60,000 MISSIONSPM KIT_2A - WHEELTUBES KIT

LEFT ELEVATOR ROLLING WHEEL SET (733x120x78)

REGISTRATION KIT GRP REGISTRATION KIT GRP

WASHER SERATED BEVEL M8 GALV WASHER SERATED BEVEL M8 GALV

SCREW HEX HD M8X14 GALV FULLY THREADED SCREW HEX HD M8X14 GALV FULLY THREADED

ELEV VERT GUIDE BRKT SPRING TYPE ELEV VERT GUIDE BRKT SPRING TYPE

LIGHT CURTAIN SUPPORT LIGHT CURTAIN SUPPORT

RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78)

PM KIT_2A - WHEELTUBES KIT

LVL 3 - LIFT1 ONLY - 25/50 - (250kg/500kg) - REER RETROFIT

WASHER FLAT M8 DE 16 GALV UNI 6592

SCREW HEX HD M8X14 GALV FULLY THREADED

LVL 3 - LIFT1 ONLY - 25/50 - (250kg/500kg) - DS2 RETROFIT LVL 3 - 75 - (750KG) - DS2 RETROFIT

NOTES:

LEFT ELEVATOR ROLLING WHEEL SET (733x120x78)

WASHER FLAT M8 DE 16 GALV UNI 6592 WASHER FLAT M8 DE 16 GALV UNI 6592

REGISTRATION KIT GRP

WASHER SERATED BEVEL M8 GALV WASHER SERATED BEVEL M8 GALV

WASHER FLAT M8 DE 16 GALV UNI 6592

LIFT 1.0 & 2.0

60,000 MISSIONS

LIFT 1.0 ONLY

NOTES:

1) This kit is to be used ONE TIME per machine to retrofit the REER equipped VLMs before the NEW STYLE WT was introduced

2) The differences between this kit and the DS2 KIT, is that the DS2 includes the LIGHT CURTAIN BRACKETS and this kit does not.

DESCRIPTION: DESCRIPTION:

RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78) RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78) LEFT ELEVATOR ROLLING WHEEL SET (733x120x78) LEFT ELEVATOR ROLLING WHEEL SET (733x120x78)

REGISTRATION KIT GRP

ELEV VERT GUIDE BRKT SPRING TYPE ELEV VERT GUIDE BRKT SPRING TYPE

NOTES:

1) This kit is to be used ONE TIME per machine to retrofit the DS2 equipped VLMs.

2) The differences are that this kit comes with BATWINGS and LIGHT CURTAIN BRACKETS to clear the newer style tube. 1M004625 is a KIT and includes (4) brackets & Associated hardware

DESCRIPTION: DESCRIPTION:

RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78)

SCREW HEX HD M8X14 GALV FULLY THREADED

NOTES:

1) This kit is to be used for STANDARD MAINTENANCE intervals of 45,000 missions (LIFT1 & LIFT2)

2) DS2 machines need to have ALREADY been retrofitted to use this kit

3) 1M005071 - Is the Thumb Screws & Screw Alignment Kit

DESCRIPTION: DESCRIPTION:

RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78) RIGHT ELEVATOR ROLLING WHEEL SET (733x120x78) LEFT ELEVATOR ROLLING WHEEL SET (733x120x78)

SCREW HEX HD M8X14 GALV FULLY THREADED SCREW HEX HD M8X14 GALV FULLY THREADED

WASHER FLAT M8 DE 16 GALV UNI 6592 WASHER FLAT M8 DE 16 GALV UNI 6592

LVL 3 - 75/100 - (750g/1000kg) - STANDARD MAINTENANCE KIT

WASHER SERATED BEVEL M8 GALV WASHER SERATED BEVEL M8 GALV

REGISTRATION KIT GRP REGISTRATION KIT GRP

LVL 3 - 25/50 - (250kg/500kg) - STANDARD MAINTENANCE KIT

LEVEL 2

1M002957 1M002958 1M002945

PART #: QTY: PART #: QTY: PART #: QTY:

7774501171 2 7774501171 2 7774501171 2 1M007714 4 1M001111 4 1M001111 4 3362586002 8 3362586003 8 1M001543 8 80107870 2 8149021900 2 8149021900 2 8125170800 2 8125170900 2 8125170900 2 8125170600 2 8125170700 2 8125170700 2

1M002846 1M002851 1M002944

PART #: QTY: PART #: QTY: PART #: QTY:

7774501171 2 7774501171 2 7774501171 2 1M007714 4 1M001111 4 1M001111 4 3362586002 8 3362586003 8 1M001543 8 80107872 2 8149021800 2 8149021800 2 8125169900 2 8125170000 2 8125170000 2 8125169700 2 8125169800 2 8125169800 2

LEVEL 2

D0900985700 D0900985900 D0900986100

PART #: QTY: PART #: QTY: PART #: QTY:

70002857 2 70002857 2 70002857 2 1M007714 4 1M001111 4 1M001111 4 3362586002 8 3362586003 8 1M001543 8 80107870 2 8149021900 2 8149021900 2 8125170800 2 8125170900 2 8125170900 2 8125170600 2 8125170700 2 8125170700 2

D0900985800 D0900986000 D0900986200

PART #: QTY: PART #: QTY: PART #: QTY:

70002857 2 70002857 2 70002857 2 1M007714 4 1M001111 4 1M001111 4 3362586002 8 3362586003 8 1M001543 8 80107872 2 8149021800 2 8149021800 2 8125169900 2 8125170000 2 8125170000 2 8125169700 2 8125169800 2 8125169800 2

DESCRIPTION:

LIFT 2.0

LVL 2 - LIFT2 ONLY - 25 - (250kg - STD) *(ML 250KG) LVL 2 - LIFT2 ONLY - 50/75 - (500kg/750kg - STD) *(ML 250KG) LVL 2 - LIFT2 ONLY - 1000 - ONETON - (1000Kg - STD)

POSITION MICRO SWITCH 1NA 2NC NFB110CH-SMK POSITION MICRO SWITCH 1NA 2NC NFB110CH-SMK KIT PAWL REPLACEMENT 1/2" LIFT KIT PAWL REPLACEMENT 5/8" LIFT KIT PAWL REPLACEMENT 5/8" LIFT

TRACK CHAIN UPPER 5/8" LD 1066X27.1X18.5

TRACK CHAIN LOWER 1/2" MD 996X36.7X20 TRACK CHAIN LOWER 5/8" MD 973X36.7X20 TRACK CHAIN LOWER 5/8" MD 973X36.7X20

NOTES:

*ML & MLD 250kg that were produced from JULY 2020 and later require the 500kg/750kg KIT 2B This is because the ML/MLD 250kg extractor is so wide, that any deviation in chain stretching from left to right, placed too much stress on the 1/2" chain system, resulting in a failure.

The ML/MLD 250kg extractors produced from JULY 2020 & later use the 5/8" system.

This does not apply to the ME/MED MA/MAD MC/MCD MX/MXD 250kg machines. Those units still require the 1/2" kit

TRACK CHAIN LOWER 1/2" M 793X36.7X20 TRACK CHAIN LOWER 5/8" M 770X36.7X20 TRACK CHAIN LOWER 5/8" M 770X36.7X20

NOTES:

*ML & MLD 250kg that were produced from JULY 2020 and later require the 500kg/750kg KIT 2B This is because the ML/MLD 250kg extractor is so wide, that any deviation in chain stretching from left to right, placed too much stress on the 1/2" chain system, resulting in a failure.

The ML/MLD 250kg extractors produced from JULY 2020 & later use the 5/8" system.

This does not apply to the ME/MED MA/MAD MC/MCD MX/MXD 250kg machines. Those units still require the 1/2" kit

IDLER SPROCKET GROUP FOR 250Kg ELEVATOR IDLER SPROCKET GROUP FOR 500Kg /750kg GEAR GRP ONE TON CHAIN 1/2" L 1930.4 D6.36 EXTRACTOR CHAIN 5/8 L 1968.5 EXTRACTOR CHAIN 5/8 L 1968.5 TRACK CHAIN UPPER 1/2" L 863X21X19.4 TRACK CHAIN UPPER 5/8" L 863X27.1X18.5 TRACK CHAIN UPPER 5/8" L 863X27.1X18.5

LVL 2 - LIFT2 ONLY - 25D - (250kg - DEEP) *(MLD 250KG) LVL 2 - LIFT2 ONLY - 50D/75D - (500kg/750kg - DEEP) *(MLD 250KG) LVL 2 - LIFT2 ONLY - 1000D - ONETON - (1000kg - DEEP)

DESCRIPTION: DESCRIPTION:

DESCRIPTION: DESCRIPTION: DESCRIPTION:

TRACK CHAIN UPPER 1/2" LD 1066X21X19.4 TRACK CHAIN UPPER 5/8" LD 1066X27.1X18.5

LIFT 1.0

LVL 2 - LIFT1 ONLY - 25D - (250kg - DEEP) *(MLD 250KG) LVL 2 - LIFT1 ONLY - 50D/75D - (500kg/750kg - DEEP) *(MLD 250KG) LVL 2 - LIFT1 ONLY - 1000D - ONETON - (1000kg - DEEP)

POSITION MICRO SWITCH 1NA 2NC NFB110CH-SMK POSITION MICRO SWITCH 1NA 2NC NFB110CH-SMK POSITION MICRO SWITCH 1NA 2NC NFB110CH-SMK KIT PAWL REPLACEMENT 1/2" LIFT KIT PAWL REPLACEMENT 5/8" LIFT KIT PAWL REPLACEMENT 5/8" LIFT

DESCRIPTION: DESCRIPTION: DESCRIPTION:

45,000 MISSIONS PM KIT_2B - CHAINS, PAWLS, SPROCKETS, DOOR components (if present)

IDLER SPROCKET GROUP FOR 250Kg ELEVATOR IDLER SPROCKET GROUP FOR 500Kg /750kg GEAR GRP ONE TON CHAIN 1/2" LD L 2336.8 D6.36 EXTRACTOR CHAIN 5/8 LD 2381.25 EXTRACTOR CHAIN 5/8 LD 2381.25 TRACK CHAIN UPPER 1/2" LD 1066X21X19.4 TRACK CHAIN UPPER 5/8" LD 1066X27.1X18.5 TRACK CHAIN UPPER 5/8" LD 1066X27.1X18.5 TRACK CHAIN LOWER 1/2" MD 996X36.7X20 TRACK CHAIN LOWER 5/8" MD 973X36.7X20 TRACK CHAIN LOWER 5/8" MD 973X36.7X20

LVL 2 - LIFT1 ONLY - 25 - (250kg - STD) *(ML 250KG) LVL 2 - LIFT1 ONLY - 50/75 - (500kg/750kg - STD) *(ML 250KG)

IDLER SPROCKET GROUP FOR 250Kg ELEVATOR IDLER SPROCKET GROUP FOR 500Kg /750kg GEAR GRP ONE TON CHAIN 1/2" LD L 2336.8 D6.36 EXTRACTOR CHAIN 5/8 LD 2381.25 EXTRACTOR CHAIN 5/8 LD 2381.25

POS. SWITCH NF B110BB-SMK PIZZATO POS. SWITCH NF B110BB-SMK PIZZATO POS. SWITCH NF B110BB-SMK PIZZATO KIT PAWL REPLACEMENT 1/2" LIFT KIT PAWL REPLACEMENT 5/8" LIFT KIT PAWL REPLACEMENT 5/8" LIFT

PM KIT_2B - CHAINS, PAWLS, SPROCKETS, DOOR components (if present) 45,000 MISSIONS

LVL 2 - LIFT1 ONLY - 1000 - ONETON - (1000Kg - STD)

DESCRIPTION: DESCRIPTION: DESCRIPTION:

TRAY IN BAY DETECTION SWITCH NFB110CH-SMK

TRACK CHAIN LOWER 5/8" M 770X36.7X20 TRACK CHAIN LOWER 5/8" M 770X36.7X20

IDLER SPROCKET GROUP FOR 250Kg ELEVATOR IDLER SPROCKET GROUP FOR 500Kg /750kg GEAR GRP ONE TON CHAIN 1/2" L 1930.4 D6.36 EXTRACTOR CHAIN 5/8 L 1968.5 EXTRACTOR CHAIN 5/8 L 1968.5

POS. SWITCH NF B110BB-SMK PIZZATO POS. SWITCH NF B110BB-SMK PIZZATO POS. SWITCH NF B110BB-SMK PIZZATO KIT PAWL REPLACEMENT 1/2" LIFT KIT PAWL REPLACEMENT 5/8" LIFT KIT PAWL REPLACEMENT 5/8" LIFT

TRACK CHAIN UPPER 1/2" L 863X21X19.4 TRACK CHAIN UPPER 5/8" L 863X27.1X18.5 TRACK CHAIN UPPER 5/8" L 863X27.1X18.5

TRACK CHAIN LOWER 1/2" M 793X36.7X20

V1.0 - SEP - 19

V5.1 - AUG - 23

V1.0 - SEP - 19

1M002960 1M002949 1U000077

PART #: QTY: PART #: QTY: PART #: QTY:

3362524554 2 1M000777 2 3362522034 2 3362524555 2 1M000778 2 3362522036 2 9143981659 2 9143981659 2 9143981659 2 1M000683 2 1M000780 2 1M000683 2 7774501170 2 7774501170 2

1M002850 1M002947 1U000076

PART #: QTY: PART #: QTY: PART #: QTY:

3362524550 2 1M000775 2 3362522033 2 3362524551 2 1M000776 2 3362522035 2 9143981659 2 9143981659 2 9143981659 2 1M000683 2 1M000780 2 1M000683 2 7774501170 2 7774501170 2

1M002959 1M002948 1U000074

PART #: QTY: PART #: QTY: PART #: QTY:

3362524554 1 1M000777 1 3362522034 1 3362524555 1 1M000778 1 3362522036 1 9143981659 2 9143981659 2 9143981659 2 1M000683 2 1M000780 2 1M000683 2 7774501170 2 7774501170 2 1M000684 2 1M000684 2 1M000781 2

1M002849 1M002946 1U000075

PART #: QTY: PART #: QTY: PART #: QTY:

3362524550 1 1M000775 1 3362522033 1 3362524551 1 1M000776 1 3362522035 1 9143981659 2 9143981659 2 9143981659 2 1M000683 2 1M000780 2 1M000683 2 7774501170 2 7774501170 2 1M000684 2 1M000684 2 1M000781 2

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT 2ND LOADING BAY BELT TENSIONING PULLEY A

NOTES:

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO EXTERNAL BAY PULLEY ASSEMBLY

EXTERNAL BAY PULLEY ASSEMBLY LIFT1 ONLY - BAY GRP BE PULLEY OT

RH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES RH OT - 650 GR. B.C. LATO SX 650 MOD.08 BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

DESCRIPTION: DESCRIPTION: DESCRIPTION:

LH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES LH OT - 650 GR. B.C. LATO SX 650 MOD.08

EXTERNAL BAY PULLEY ASSEMBLY LIFT1 ONLY - BAY GRP BE PULLEY OT

LVL 2 - LIFT1 ONLY - 25/50/75 TUV - EXT BAY - SINGLE - STD LVL 2 - ONETON TUV - EXT BAY - SINGLE - STD LVL 2 - LIFT1 ONLY - 25/50/75 NO TUV - EXT BAY - SINGLE - STD

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT 2ND LOADING BAY BELT TENSIONING PULLEY POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO EXTERNAL BAY PULLEY ASSEMBLY

RH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES RH OT - 850 GR. B.C. LATO DX 850 MOD.08 BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

DESCRIPTION: DESCRIPTION: DESCRIPTION:

LH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES LH OT - 850 GR. B.C. LATO SX 850 MOD.08

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

LVL 2 - LIFT1 ONLY - 25/50/75 TUV - EXT BAY - SINGLE - DEEP LVL 2 - ONETON TUV - EXT BAY - SINGLE - DEEP LVL 2 - LIFT1 ONLY - 25/50/75 NO TUV - EXT BAY - SINGLE - DEEP

BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE 2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT 2ND LOADING BAY BELT TENSIONING PULLEY

LH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES LH OT - 650 GR. B.C. LATO SX 650 MOD.08 RH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES RH OT - 650 GR. B.C. LATO SX 650 MOD.08

LVL 2 - LIFT1 ONLY - 25/50/75 TUV - EXT BAY - DUAL - STD LVL 2 - ONETON TUV - EXT BAY - DUAL - STD LVL 2 - LIFT1 ONLY - 25/50/75 NO TUV - EXT BAY - DUAL - STD

DESCRIPTION: DESCRIPTION: DESCRIPTION:

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT 2ND LOADING BAY BELT TENSIONING PULLEY

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

RH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES RH OT - 850 GR. B.C. LATO DX 850 MOD.08 BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

LH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES LH OT - 850 GR. B.C. LATO SX 850 MOD.08

DESCRIPTION: DESCRIPTION: DESCRIPTION:

TUV - JAN 2011 AND BEYOND

LIFT 1.0 ONLY

LVL 2 - LIFT1 ONLY - 25/50/75 TUV - EXT BAY - DUAL - DEEP LVL 2 - ONETON TUV - EXT BAY - DUAL - DEEP LVL 2 - LIFT1 ONLY - LIFT1 ONLY - 25/50/75 NO TUV - EXT BAY - DUAL - DEEP

45,000 MISSIONS PM KIT_3 - EXTERNAL BAY COMPONENTS: SLIDES, ADJUSTER/IDLER SPROCKET, EXTERNAL TIMING BELT, SWITCHES

NO TUV - PRIOR TO LATE JAN 2011

D0900986500 D0900986900

PART #: QTY: PART #: QTY:

3362524554 2 1M000777 2 3362524555 2 1M000778 2 90013539 2 90013539 2 1M000683 2 1M000780 2 7774501170 2 7774501170 2

D0900986600 D0900987000

PART #: QTY: PART #: QTY:

3362524550 2 1M000775 2 3362524551 2 1M000776 2 90013539 2 90013539 2 1M000683 2 1M000780 2 7774501170 2 7774501170 2

D0900986700 D0900987100

PART #: QTY: PART #: QTY:

3362524554 1 1M000777 1 3362524555 1 1M000778 1 90013539 2 90013539 2 1M000683 2 1M000780 2 7774501170 2 7774501170 2 1M000684 2 1M000781 2

D0900986800 D0900987200

PART #: QTY: PART #: QTY:

3362524550 1 1M000775 1 3362524551 1 1M000776 1 90013539 2 90013539 2 1M000683 2 1M000780 2 7774501170 2 7774501170 2 1M000684 2 1M000781 2

LIFT 2.0

45,000 MISSIONS PM KIT_3 - EXTERNAL BAY COMPONENTS: SLIDES, IDLER SPROCKET, EXT TIMING BELT, SWITCHES

DESCRIPTION: DESCRIPTION:

LH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES LH OT - 850

LVL 2 - LIFT2 ONLY - 25/50/75 - EXT BAY - DUAL - DEEP LVL 2 - LIFT2 ONLY - 1000 - EXT BAY - DUAL - DEEP

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

RH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES RH OT - 850

BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

LH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES LH OT - 650

RH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES RH OT - 650

LVL 2 - LIFT2 ONLY - 25/50/75 - EXT BAY - DUAL - STD LVL 2 - LIFT2 ONLY - 1000 - EXT BAY - DUAL - STD

DESCRIPTION: DESCRIPTION:

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

LVL 2 - LIFT2 ONLY - 25/50/75 - EXT BAY - SINGLE - DEEP LVL 2 - LIFT2 ONLY - 1000 - EXT BAY - SINGLE - DEEP

BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT

RH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES RH OT - 850

BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

DESCRIPTION: DESCRIPTION:

LH SIDE LOADING BAY ASSEMBLY GRP H850 BAY GRP BC SIDES LH OT - 850

EXTERNAL BAY PULLEY ASSEMBLY LIFT BAY GRP BE PULLEY OT

LVL 2 - LIFT2 ONLY - 25/50/75 - EXT BAY - SINGLE - STD LVL 2 - LIFT2 ONLY - 1000 - EXT BAY - SINGLE - STD

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

RH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES RH OT - 650

BELT TIMING AT10 25W 1600L DOUBLE BELT TIMING AT10 25W 1600L DOUBLE

DESCRIPTION: DESCRIPTION:

LH SIDE LOADING BAY ASSEMBLY GRP H650 BAY GRP BC SIDES LH OT - 650

EXTERNAL BAY PULLEY ASSEMBLY LIFT BAY GRP BE PULLEY OT

NOTES:

2ND LOADING BAY BELT TENSIONING PULLEY BAY GRP BE IDLER PULLEY UPPER OT

POS. MICRO SWITCH NFB210CH-SMK PIZZATO POS. MICRO SWITCH NFB210CH-SMK PIZZATO

1M002847

PART #: QTY:

70002941 2 9143981799 3M 8125169400 2

LEVEL 2

1M002847 D0900986300 D0900986400

PART #: QTY: PART #: QTY: PART #: QTY:

70002941 2 70002941 2 70002941 2 9143981799 3M 9143981799 4M 9143981799 5M 8125169400 2 80033941 2 80057360 21BAY DOOR GUIDE PROFILE HABASIT LK20 GUIDE PROFILE FOR HABASIT SLIDE DOOR LK2 GUIDE PROFILE FOR SLIDING DOTT HABASIT L

NOTES:

NOTES:

LIFT 1.0 Only has the "S" door which is 695mm tall The "S" door is the same for LIFT1 & LIFT2

BELT TIMING T5 25W BELT TIMING T5 25W BELT TIMING T5 25W

DESCRIPTION: DESCRIPTION: DESCRIPTION:

POSITION MICRO SWITCH NFB110BB-DMK POSITION MICRO SWITCH NFB110BB-DMK POSITION MICRO SWITCH NFB110BB-DMK

NOTES:

LIFT 2.0

PM KIT_4 - AUTOMATIC DOOR COMPONENTS 45,000 MISSIONS

LVL 2 - LIFT1 & LIFT2 - ALL MODEL - DOOR - S LVL 2 - LIFT2 ONLY - ALL MODEL - DOOR - M LVL 2 - LIFT2 ONLY - ALL MODEL - DOOR - XL

BELT TIMING T5 25W

BAY DOOR GUIDE PROFILE HABASIT LK20

DESCRIPTION:

POSITION MICRO SWITCH NFB110BB-DMK

LIFT 1.0

PM KIT_4 - AUTOMATIC DOOR COMPONENTS 45,000 MISSIONS

LVL 2 - LIFT1 & LIFT2 - ALL MODEL - DOOR - S

NOTES

V5.1 -