Attachment 1 - Statement of Work.pdf

STATEMENT OF WORK

(SOW)

MK 60 Mod 2 All Up Round Simulator (AURS) Capsule Tube Assemblies

1.0 BACKGROUND

The Naval Undersea Warfare Center Division, Newport (NUWCDIVNPT), Platform and Payload Integration Department (Code 45) has been tasked to build up Tomahawk MK 60 All Up Round Simulators (AURSs). The simulators will be used by the Virginia Class Construction Yards (General Dynamics Electric Boat and Newport News Naval Shipyards) during construction and testing of the Virginia Payload Tube (VPT) and Virginia Payload Module (VPM). The MK 60 AURS simulates all variants of the Composite Capsule Launching System (CCLS) Mod 2 Tomahawk AUR and utilizes all tactical Tomahawk CCLS Mod 2 capsule components that interface with the Ship, Submersible, Guided Missile, Nuclear (SSGN)/VPT/VPM Multiple All Up Round Canister (MAC) and the platform. The MK 60 Mod 2 AURS Capsule Tube Assembly replaces the Mod 1 AURS Capsule and is a critical component of the AURS. In addition, the MK 60 AURS Capsule Tube Assembly was designed to be more cost effective with improved manufacturability.

1.1 Place of Performance: All work performed under this contract will be done at the contractor’s facility.

1.2 Authorized Users: NUWCDIVNPT Code 45

1.3 Sponsors: NAVSEA PMS 450F

1.4 Type of Funds: Shipbuilding and Conversion, Navy (SCN)

2.0 SCOPE

This SOW reflects a build-to-print approach. The contractor shall manufacture, test, package, inspect, and deliver First Article and Production MK 60 Mod 2 AURS Capsule Tube Assemblies in accordance with (IAW) Applicable Documents as specified in SOW Section 3.0 and using GFI as specified in SOW Section 5.0. An option will be incorporated to allow for additional Capsule Tube Assemblies to be procured.

3.0 APPLICABLE DOCUMENTS

The contractor shall perform the tasking required in Section 4.0 in accordance with the below Applicable Documents.

3.1 Drawing Package for part number 8481258

3.1.1 Drawing 8481258 Rev –

3.1.2 Drawing 8481259 Rev –

3.1.3 Drawing 8481260 Rev –

3.1.4 Drawing 8481261 Rev –

3.1.5 Drawing 8481262 Rev –

3.1.6 Drawing 8481263 Rev –

3.1.7 Drawing 8481264 Rev –

3.1.8 Drawing 8481265 Rev –

3.1.9 Drawing 8630496 Rev B

3.1.10 Drawing 8630497 Rev B

3.1.11 Drawing 8630580 Rev -

3.1.12 Drawing JCM-14045 Rev D

3.1.13 Drawing JCM-14279 Rev H

3.1.14 Specification CLS-2001 Rev E

4.0 REQUIREMENTS

The contractor shall manufacture, test, package, inspect, and deliver First Article (if not waived) and Production MK 60 Mod 2 AURS Capsule Tube Assemblies in IAW Applicable Documents as specified in SOW Section 3.0 and using GFI in SOW Section 5.0.

The contractor shall provide the facilities, fabrication services, and material required to manufacture, test, and inspect MK 60 Mod 2 AURS Capsule Tube Assemblies.

Task Task Description Contract

Timeframe Deliverable

4.1 General

4.1.1 Weld

Qualification Approval

The contractor shall provide NAVSEA S9074-AQ- GIB-010/248 weld qualifications approvals prior to any performance under this contract. The weld qualification approvals shall be submitted to the Government IAW CDRL A001 prior to commencing any welding. Welding shall not commence until the Government reviews and approves the welding qualification approvals.

Within six

(6) months of award and prior to First Article and/or Production fabrication.

CDRL A001 – DI-

MISC-80678

4.1.2. Progress

Reports

The contractor shall prepare a Contractor’s Status Report that indicates the progress of work, status of the program(s), and existing or potential problem areas for all assigned tasks. This report is to be delivered IAW CDRL A005.

Monthly over the life of the contract

CDRL A005 – DI-

MGMT-81991

Timeframe Deliverable

4.2 First Article

Phase

4.2.1 MK 60 Mod

2 AURS Capsule

Prior to First Article Fabrication

Tube Assemblies First Article Phase

If the First Articles are not waived, the two (2) First Articles are considered part of the total base period MK 60 Mod 2 AURS Capsule Tube Assemblies.

4.2.2 MK 60 Mod 2

AURS Capsule Tube Assemblies First Article Hardware

IF FIRST ARTICLE NOT WAIVED:

The contractor shall manufacture, test, package, inspect, and deliver two (2) First Article MK 60 Mod 2 AURS Capsule Tube Assemblies. The contractor shall request serialization numbers from Code 45 for the First Article assemblies. The contractor shall fabricate the MK 60 Mod 2 AURS Capsule Tube Assemblies in accordance with Applicable Documents in Section 3.0 of the SOW.

The Government shall conduct a First Article Test and Inspection on two (2) MK 60 Mod 2 AURS Capsule Tube Assemblies, which will be performed at NUWCDIVNPT and include fitment testing in the Virginia Payload Tube Facility at NUWCDIVNPT. The First Article units shall not be destroyed in testing and shall be considered part of the total contract quantity. A First Article approved by NUWCDIVNPT shall serve as the manufacturing standard, with the exception that not all deviations allowed on the First Article will necessarily be allowed on the full production lot.

Within five

(5) months of obtaining weld certification approval, or within five

(5) months of Contract Award if welding certification approval already exists.

See following tasks for First Article deliverable requirements

4.2.3 MK 60 Mod 2

AURS Capsule Tube Assemblies First Article Certificates of Compliance

IF FIRST ARTICLE NOT WAIVED:

The contractor shall deliver a Certificate of Compliance containing an Objective Quality Evidence (OQE) package IAW CDRL A002 which shall include the following:

1. Material Certificates shall be supplied with each unit demonstrating compliance with drawing material requirements.

2. Hydrostatic test statement, stating the test was completed on serial number (S/N) xx, was pressurized to xx psi, held for xx minutes, and was completed in accordance with the drawings with satisfactory results.

3. All critical welds identified in the drawing package which require Non Destructive Testing (NDT) shall be itemized and signed off on individually by qualified QA inspector and all NDT reports and records shall be available to be provided to NUWC upon request.

4. Dimensional inspection reports shall be provided with each Capsule Tube Assembly to demonstrate the product meets the tolerance requirements of the TDP (GFI 6.1).

At least seven (7) days prior to the First Article Capsule Tube Assembly Delivery.

CDRL A002 – DI-

MISC-81356A

4.2.3 MK 60 Mod 2

AURS Capsule Tube Assemblies First Article Additional OQE

IF FIRST ARTICLE NOT WAIVED:

The contractor shall deliver additional OQE including Certificate/Report of satisfactory results for all required NDT. The critical Tube to Flange weld shall be inspected with Radiography as indicated on the drawing (Applicable Document 3.1.6). The duplicate films shall be delivered to NUWCDIVNPT with the First Article delivery.

This additional OQE shall be delivered IAW CDRL A003, and shall accompany each of the two First Articles.

At time of First Article Capsule Tube Assembly Delivery.

CDRL A003 – DI-

NDTI-80809B

4.2.4 MK 60 Mod 2

AURS Capsule Tube Assemblies First Article RFV

IF FIRST ARTICLE NOT WAIVED:

The contractor shall submit a Request for Variance (RFV) IAW Form DD1694 to document any conditions which do not meet the requirements of the TDP. This may include dimensional deviations on the final product as well as any in-process deviations to the manufacturing process which were required to compensate for errors, workmanship issues, or material issues. This can include, but is not limited to, weld repairs or weld joint location adjustments. The vendor shall, if applicable, submit the RFV to NUWCDIVNPT and obtain approval as soon as the need for variance is identified and before delivering non-conforming material. This shall be delivered IAW CDRL A004.

As required.

CDRL A004 – DI-

SESS-81883

Timeframe Deliverable

4.3 MK 60 Mod 2

AURS Capsule

Production Phase

4.3.1 MK 60 Mod 2

Tube Assemblies First Article Production Hardware

If First Articles are approved by the Government, the contractor shall manufacture, test, package, inspect and deliver the remaining base period MK 60 Mod 2 AURS Capsule Tube Assemblies. The contractor shall request serialization numbers from Code 45 for the assemblies. The contractor shall fabricate the MK 60 Mod 2 AURS Capsule Tube Assemblies in accordance with Applicable Documents in Section 3.0 of the SOW.

IF FIRST ARTICLE IS WAIVED:

If First Article testing is waived and once the weld qualifications are approved by the Government per SOW Task 4.1.2, the contractor shall manufacture, test, package, inspect and deliver the base period MK 60 Mod 2 AURS Capsule Tube Assemblies. The contractor shall request serialization

Eighteen

(18) months after Government approval of the First Article Test.

If First Article Testing is waived, eighteen

(18) months after date of award.

See following tasks for Production Deliverable requirements.

numbers from Code 45 for the assemblies. The contractor shall fabricate the MK 60 Mod 2 AURS Capsule Tube Assemblies IAW Applicable Documents in Section 3.0 of the SOW.

4.3.2 MK 60 Mod 2

Tube Assemblies Certificates of Compliance

The contractor shall deliver a Certificate of Compliance containing an Objective Quality Evidence (OQE) package IAW CDRL A002, which shall include the following:

1. Material Certificates shall be supplied with each unit demonstrating compliance with drawing material requirements.

2. Hydrostatic test statement, stating the test was completed on serial number (S/N) xx, was pressurized to xx psi, held for xx minutes, and was completed in accordance with the drawings with satisfactory results.

3. All critical welds identified in the drawing package which require Non Destructive Testing (NDT) shall be itemized and signed off on individually by qualified QA inspector and all NDT reports and records shall be available to be provided to NUWC upon request.

4. Dimensional inspection reports shall be provided with each Capsule Tube Assembly to demonstrate the product meets the tolerance requirements of the TDP (GFI 6.1).

At least seven (7) days prior to the Capsule Tube Assembly Delivery.

CDRL A002 – DI-

MISC-81356A

4.3.3 MK 60 Mod 2

RFV

The contractor shall submit a Request for Variance (RFV) IAW Form DD1694 to document any conditions which do not meet the requirements of the TDP. This may include dimensional deviations on the final product as well as any in-process deviations to the manufacturing process which were required to compensate for errors, workmanship issues, or material issues. This can include, but is not limited to, weld repairs or weld joint location adjustments. The vendor shall, if applicable, submit

As required. CDRL A004 – DI-

SESS-81883

the RFV to NUWCDIVNPT and obtain approval as soon as the need for variance is identified and before delivering non-conforming material. This shall be delivered in accordance with CDRL A004.

5.0 GOVERNMENT FURNISHED INFORMATION

The following Government Furnished Information (GFI) will be made available under this order.

Number Title Task Number

5.1 MK 60 Mod 2 AURS Technical Data Package 4.2 through 4.3