Attachment 1 - SOW - Mazak 655 Spindle and Gearbox Repair.pdf
PDF 126 KB Posted
- Attached to
- Mazak Repair 655
- Solicitation number
- FA9101MR655
About this file
This is a Statement of Work for repair services on a Mazak MTV 655/80N Vertical Machining Center (Serial Number 198141) owned by the 846th Test Squadron at Holloman Air Force Base.
The contractor shall provide all personnel, equipment, tools, materials, supervision, and quality control necessary to replace the spindle and rebuild the gearbox to Original Equipment Manufacturer specifications. Specific deliverables include: providing and installing all necessary OEM parts to rebuild the gearbox and replace the spindle cartridge (6K RPM with gear) per Magnum Precision Machines Quote/Order HOL5100; removing the damaged spindle; rebuilding the gearbox to OEM standards; installing the rebuilt spindle; calibrating home positions and the tool measurement system; performing comprehensive operational testing to guarantee full system functionality; and providing a minimum one-year warranty on all parts and labor. The contractor must complete all work within 90 days After Receipt of Order (ARO) and demonstrate full system functionality to the Government Point of Contact (T. Kanios) for final acceptance and sign-off. All on-site work shall be performed at 846 TS facility located at 1521 Test Track Road, Building 1173, Holloman Air Force Base, New Mexico 88310, during normal government working hours (Monday through Friday, 0700 to 1600 Mountain Time), excluding Federal holidays unless otherwise approved. The Government will not provide tools, lifting equipment, or materials; the contractor is responsible for all necessary equipment. The contractor must comply with all Holloman AFB installation security and access requirements and obtain necessary base access passes through the Visitor Center prior to commencing work. The work is unclassified.
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| File | Type | Posted |
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| Notice of Intent Mazak 655.pdf |
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Text version
Statement of Work
Mazak 655 Spindle & Gearbox Repair
846th Test Squadron
4 June 2026
1.0 PURPOSE
The 704th Test Group’s (704 TG) mission is to provide unique test and evaluation capabilities relevant to tomorrow’s warfighter. The 846th Test Squadron (846 TS) utilizes rocket-powered sled trains at the Holloman High Speed Test Track (HHSTT) to simulate flight-like environments.
To support this mission, the 846 TS relies on a Mazak MTV 655/80N Vertical Machining Center
(Serial Number 198141) to machine complex rocket sleds, test track hardware, and test articles.
Currently, the machine’s main milling spindle and gearbox assembly are inoperative due to a damaged PLG sensor, rendering the machine incapable of engaging any spindle RPM. This machine is mission-critical; its unavailability directly impacts the schedule of priority national security test programs. The purpose of this SOW is to procure the necessary parts and services to repair the machine and return it to Original Equipment Manufacturer (OEM) factory specifications to prevent further mission delays.
2.0 SCOPE
The contractor shall provide all personnel, equipment, tools, materials, supervision, and quality control necessary to replace the spindle and rebuild the gearbox on the Mazak MTV 655/80N
Vertical Machining Center (SN: 198141). Specifically, the contractor shall:
• Provide and install all necessary OEM parts to rebuild the gearbox and replace the spindle cartridge (6K RPM with gear), consistent with the requirements outlined in
Magnum Precision Machines Quote/Order HOL5100.
• Remove the damaged spindle and rebuild the gearbox to OEM standard specifications.
• Install the rebuilt spindle.
• Calibrate home positions and the tool measurement system.
• Perform a comprehensive operational test of the spindle and gearbox to guarantee full system functionality.
• Provide a minimum one (1) year warranty on the provided parts and labor.
3.0 PLACE OF PERFORMANCE & HOURS OF OPERATION
All on-site work shall be performed at the 846 TS facility: 1521 Test Track Road, Building 1173, Holloman Air Force Base, New Mexico 88310. Work shall be conducted during normal government working hours, Monday through Friday, 0700 to 1600 (Mountain Time), excluding
Federal holidays, unless otherwise coordinated and approved by the Government Point of
Contact (POC).
4.0 MILESTONES & DELIVERABLES
The contractor is contractually obligated to complete the installation of the spindle, the repair of the gearbox, and the successful acceptance of the operational check no later than 90 days After
Receipt of Order (ARO).
Upon completion of the repair, the contractor shall demonstrate full system functionality to the
Government POC (T. Kanios) for final acceptance and sign-off.
5.0 GOVERNMENT FURNISHED PROPERTY (GFP)
The Government will not provide tools, lifting equipment, or materials for this repair. The contractor is responsible for bringing all necessary equipment to safely remove the damaged spindle and install the new components. The Government will provide access to the machine and available power utilities.
6.0 SECURITY REQUIREMENTS
The work is unclassified. The contractor shall comply with all Holloman AFB installation security and access requirements. The contractor is responsible for obtaining necessary base access passes through the Visitor Center prior to the commencement of work. The contractor must coordinate with the Government POC for access.
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