Attachment 1 SOW 1 ET Data Acq Cal Standards.pdf

C135 Eddy Current (ET) Data Acquisition Calibration Standards (Zetec quoted)

STATEMENT OF WORK

1. General:

a. Procure the service of having prefabricated defects placed in a standard of the same material, that will be NDT inspected using the Eddy Current method of NDT Inspection.

2. Scope of Work:

a. Part No.: ASMEC-055, SCSAA05AM-E00.625X0.065-E01-OJ042, Handheld

Array/ASME Combo Standard, Alloy: 70/30 tube, see “Government Furnished Property” below.

Scope:

(Flaws)

- 360° Radial Expansion, 30% OD Groove & 30% 400° around Spiral Groove.

- 100% TWH, 80%, 60% FBH, 40% FBH, 4 x 20% FBH.

- Additional 20% flaw with additional ring over the flaw.

- 2 each Tube Support Ring: 12L14 CS x .75 Wide – Zetec Supplied.

b. Part No.: WTMF-022, SCSAD04AOE00.625X0.065-E01-1C012, Handheld EDM Mill Flat Standard, Alloy: 70/30 tube, see “Government Furnished Property” below.

Scope:

(Flaws)

- Wall Thinning milled flat grooves - OD @ 10%, 20%, 30%, 40%, 50% & 60%, All Flaws 2 inches long.

- ID Radial Wear flaws 20%, 40% & 60% x .25 wide circumferentially x 2 inch long Axially.

- Additional 30% OD flaw with ring ½ over flaw.

- Tube Support Rings:

12L14 Carbon Steel x .75 Wide - Qty: 2 - Zetec supplied material.

c. Part No.: W360-026, SCSAD03AOE00.625X0.065-E01-1C032, Handheld EDM 360-Degree Ring Standard w/Dual Support Rings, Alloy: 70/30 tube, see “Government Furnished Property” below.

Scope:

(Flaws)

- 360° OD Wall Thinning grooves - 10%, 20%, 30%, 40% & 50%.

- 360° ID Wall Thinning grooves - 20%, 40% & 60%.

- All Flaws 2 inches long.

- Additional 20% OD flaw with ring ½ over flaw.

- Tube Support Rings:

12L14 Carbon Steel x .75 Wide - Qty: 2 - Zetec supplied material.

3. Government Furnished Property, Equipment, and Services:

a. For Scope a - Material: 25” Long; Includes 4” of extra tube length on each end.

.625'' x 0.065'' 70/30 CuNi – Customer Supplied (Min. Length required 27”)

b. For Scope b - Material: 36" long, .625 x .065" 70/30 CuNi - Customer Supplied

(Min. Length required 38").

c. For Scope c - Material: 34" long, .625 x .065" 70/30 CuNi Customer Supplied

(Min. Length required 36").

4. Performance Maintenance Objectives:

a. Vendor to place fabricated defects in specified material to the specs of instructions & drawings.

5. Emergency Unplanned Parts and Repair:

a. Not Applicable.

6. Transportation:

a. Government Furnished Property to be shipped from PNSY to Vendor.

b. Finished Standards to be shipped from Vendor location to PNSY.

7. Deliverables:

a. Vendor to supply NIST traceable Certification Reports stating conformance to applicable specification(s).

b. Vender Certification Report to include As-built dimensions of machined features.

c. Technical Point of Contact:

William Seawards C135T NDT Technical/Training Building 45 FL2 Portsmouth Naval Shipyard Kittery, ME 03904 207-438-4690

d. Additional Point of Contact:

Kevin Masse C135 Production Controller/Purchaser Building 45 FL1 Portsmouth Naval Shipyard Kittery, ME 03904 207-438-1410

8. Period of Performance:

a. Finished standards to be delivered on or before May 1, 2025.

9. Work Location:

a. All to be accomplished at the awarded Vendors location, once they receive the Government Furnished Property.

10. Hazardous Energy Controls:

a. Work Site Operational Safety Environment – Contractors and non- PNS

Government Agencies (NPGAs) shall be responsible to read and understand the requirements of OSHECM Chapter 250 and can see an electronic copy of OSHECM Chapter 250 (latest revision) by using the following web site:

http://www.navsea.navy.mil/shipyards/norfolk/Shared%20Documents/Chapter%2 0250.pdf.

The Contractor shall provide and require their personnel to wear personal protection equipment (PPE) (e.g., hearing protection, eye protection, gloves, steel-toed shoes or boots, aprons, masks, face shields, reflective vests, safety harnesses for fall protection in accordance with OSHA CFR 1926 (construction) and CFR 1915 (shipyard) standards. The contractor is required to follow all appropriate lockout/tag out requirements as specified by OSHECM Chapter 250 and CFR

1915.89. Contractor shall conform to all applicable safety and occupational health standards published in the Federal Register or any other Occupational Safety and Health Administration (OSHA) Public Laws and ensure employees observe safety, traffic control, and fire prevention requirements in effect at the site.

11. Security:

a. All personnel assigned by the contractor to perform work or site visits must be US citizens. Contractor will be required to submit a visit request listing information of personnel needing access aboard Portsmouth Naval Shipyard. Visit request must include the full name of the persons, nationality, birth date and Social Security Number. Visit request may be in the form of a letter on company stationery with signature from company security manager or authorized company representative and faxed to the Pass and ID office at (207) 438-2669. Company visit requests shall be submitted annually and as often as necessary to update employees of the company who need continued access to the Shipyard. Criminal history and/or falsification of information provided by an employee of the company may be subject to denial for unescorted access up to and including general access to the Shipyard. All contractor vehicles are subject to inspection prior to allowing entry onto this installation.

Code 135 Production Controller/Purchaser Code 135 Division Head Authorization