Attachment 1_PVD Shield and Chamber Parts.xlsx
XLSX spreadsheet 42 MB Posted
- Solicitation number
- 2031ZA26Q00088
About this file
This is a parts list and specification document for Physical Vapor Deposition (PVD) machine components related to solicitation 2031ZA26Q00088 issued by the Department of the Treasury Bureau of Engraving and Printing. The document provides a detailed inventory of shield and chamber parts required for BEP's IPC 1100 PVD machines, which are used in the production of high-quality chrome coatings for intaglio plates. The spreadsheet itemizes 39 distinct component types with specifications including quantity, surface area measurements in square centimeters, and material composition.
The parts are predominantly manufactured from AISI 304 stainless steel, with several components also specified in standard stainless steel. Components include upper and lower chamber shields, viewport shields, cryogenic trap shields, cathode shields, shutter panels, heater plates, anodic and cathodic plates, and various structural elements such as rotary table covers and chamber door sections. The combined total surface area for all components is 262,712 square centimeters (approximately 3,393.5 square feet), with removable covers alone accounting for 205,536 square centimeters. The document provides visual references through accompanying images indexed to specific component numbers, enabling precise identification and fabrication specifications for potential contractors providing laser cleaning services or component replacement for these critical PVD processing systems.
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Text version
Sheet1
| # | DESCRIPTION | Qty | Surface area Total in cm sq | MATERIAL | Image |
| 1 | UPPER LEFT CHAMBER SHIELD 2655 cm sq | 1 | 2655 | AISI 304 | |
| 2 | UPPER RIGHT CHAMBER SHIELD 2655 cm sq | 1 | 2655 | AISI 304 | |
| 3 | VIEWPORT SIDE UPPER SHIELD 720 cm sq | 1 | 720 | AISI 304 | |
| 4 | VIEWPORT SIDE LOWER SHIELD 630 cm sq | 1 | 630 | AISI 304 | |
| 5 | VIEWPORT SIDE FRONT SHIELD 1703 cm sq | 1 | 1703 | AISI 304 | |
| 6 | VIEWPORT SIDE REAR SHIELD 1703 cm sq | 1 | 1703 | AISI 304 | |
| 7 | LOWER CHAMBER SHIELD 1620 cm sq | 2 | 3240 | AISI 304 | |
| 8 | CRYOGENIC TRAP SHIELD 6705 cm sq | 1 | 6705 | AISI 304 | |
| 9 | PUMPING SHIELD 91 cm sq | 1 | 91 | AISI 304 | |
| 10 | SHUTTER VIEWPORT 47 cm sq | 1 | 47 | AISI 304 | |
| 11 | SIDE CATHODE SHIELD TW 3600 cm sq | 6 | 21600 | AISI 304 | |
| 12 | SIDE CATHODE SHIELD TW 3600 cm sq | 6 | 21600 | AISI 304 | |
| 13 | TOP SHIELD TW 4012 cm sq | 1 | 4012 | AISI 304 | |
| 14 | BOTTOM SHIELD TW 3090 cm sq | 1 | 3090 | AISI 304 | |
| 15 | SIDE CATHODE SHIELD TW 3600 cm sq | 6 | 21600 | AISI 304 | |
| 16 | SIDE CATHODE SHIELD TW 3600 cm sq | 6 | 21600 | AISI 304 | |
| 17 | UPPER CATHODE SHIELD TW 182 cm sq | 6 | 1092 | AISI 304 | |
| 18 | LOWER CATHODE SHIELD TW 182 cm sq | 6 | 1092 | AISI 304 | |
| 19 | SHUTTER PANEL 2235 cm sq | 6 | 13410 | AISI 304 | |
| 20 | ROTARY TABLE COVER 270 cm sq | 1 | 270 | AISI 304 | |
| 21 | SATELLITE COVER 44 cm sq | 1 | 44 | AISI 304 | |
| 22 | INTERMEDIATE RING 98 cm sq | 1 | 98 | AISI 304 | |
| 23 | END RING 98 cm sq | 2 | 196 | AISI 304 | |
| 24 | Upper Drum Rods, BIAS POWER COLLAR 1540 cm sq | 12 | 18480 | AISI 304 | |
| 25a | Lower Drum Rods, BIAS POWER COLLAR 723 cm sq | 6 | 4338 | AISI 304 | |
| 25b | Support Foot 44 cm sq | 6 | 264 | AISI 304 | |
| 26 | LEFT CHAMBER HEATER PLATE 3013 cm sq | 1 | 3013 | AISI 304 | |
| 27 | RIGHT CHAMBER HEATER PLATE 3013 cm sq | 1 | 3013 | AISI 304 | |
| 28 | PLATE CONNECTING PLATES | AISI 304 | |||
| 29 | HEATER LOCKING COMB 80 cm sq | 80 | AISI 304 | ||
| 30 | PLATE FRAME 520 cm sq | 6 | 3120 | AISI 304 | |
| 31 | PLATE FRAME BRACKET 136 cm sq | 12 | 1632 | AISI 304 | |
| 32 | Cathodic Arc Side Shield 3013 cm sq | 6 | 18078 | AISI 304 | |
| 33 | Upper/lower Anodic plate 105 cm sq | 4 | 420 | stainless steel | |
| 34 | Side Anotic Plate 80 cm sq | 24 | 1600 | stainless steel | |
| 35 | Rotary Table Cover, Holed 44 cm sq | 6 | 264 |
36 Rotary Table Cover, non-holed 51 cm sq 6 306
37 Anode wall for source PP1251200 S03768 CHAMBER PST3158 3000 cm sq 4 12000
38 Single Big Tapered Cover 3013 cm sq 2 6062
39 Single Big Non tapered Cover 3013 cm sq 1 3013
Removable cover total area in cm sq 205536 Removable cover total area in sq ft 2655
| Chamber door floor 4719 cm sq | 2 | 9438 | ||
| Chamber door celing 4719 cmsq | 2 | 9438 | ||
| Chamber door walls 6084 cm sq | 2 | 12168 | ||
| Mid chamber floor 5734 cm sq | 1 | 5734 | ||
| Mid chamber celing 5734 cm sq | 1 | 5734 | ||
| Chamber walls 7332 cm sq | 2 | 14664 | ||
| Chamber total surface area in cm sq | 57176 | Chamber total surface area in sq ft | 738.5 | |
| Combined total of all surface area in cm sq | 262712 | Combined total of all surface area in sq ft | 3393.5 |
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