Attachment 1 - OM Staircase Pressurization systems (COLT) and Drawing.pdf

Operation & Maintenance Manuals London, United Kingdom NEC

230906

Instrumentation and Controls for Life and

Safety Equipment Table of Contents Section Page

Instrumentation and controls IOM

COLT DRAWINGS

ABAO76-TS-001 Revision B New London Embassy 08 June 2015

© Colt International Licensing Ltd 2015

Contents

Revision Record

1 Introduction

2 Systems Description

2.1 Pressurisation of a stair core

2.2 Description of Operations

2.3 Shaft Details

2.4 Pressurisation fan and duct sizing

3 Equipment Controls

3.1 Cable Types

4 Schedule of Equipment

4.1 Colt OPV Heart Module

4.2 Colt OPV Smoke Control Display Panel

4.3 Colt OPV Firefighter’s Override Panel

4.4 Fan Control (MCC) Panel Variable External

4.5 Fan Control (MCC) Panel Constant External

4.6 Differential Pressure Input/Output unit (DPIO)

4.7 Duct Smoke Detector

4.8 Smoke Damper

4.9 K Fixed Blade Grille

4.10 Doorman

4.11 Volume Control Damper

4.12 Seefire

4.13 Smoke Extract Fans

4.14 Ambient Rated Fans

Appendix A: Standard Polyester Powder Paint Colours

Appendix B: Colt Technical Specifications

Specification 230906 - Page 1 of 63

© Colt International Licensing Ltd 2015

1 Introduction

The purpose of this technical submission is to provide the reader with an overview of the smoke ventilation scheme which has been proposed at the below mentioned site. It also provides details of the system makeup and the equipment which will be used to achieve the smoke ventilation solution.

ALL RIGHTS RESERVED. NO PART OF THIS DOCUMENT MAY BE REPRODUCED, SORTED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS, ELECTRONIC, MECHANICAL, PHOTOCOPYING, RECORDING OR OTHERWISE, WITHOUT THE PRIOR WRITTEN PERMISSION OF COLT INTERNATIONAL. ©COLT INTERNATIONAL LICENSING

LIMITED 2015.

Project Name: New London Embassy Project Reference: ABAO76

Basic Scheme Design: Class B & Class C Pressurisation Systems Ventilation Method: Mechanical Number of Shafts: 5 Number of Levels: 13

Specification 230906 - Page 2 of 63

2 Systems Description

2.1 Pressurisation according to BS EN 12101-6: 2005

PDS 511

The purpose of a pressurisation system is to protect the pressurised areas from smoke ingress in case of fire by keeping the pressure higher than in the room where the fire occurs and by ensuring a positive air flow into the fire room if the connecting door is opened.

BS EN 12101-6:2005 sets the requirements for pressurisation of stair cores within the United Kingdom. 5 classes of system are detailed within the standard:

- Class A Buildings with a ‘defend in place’ strategy (typically residential).

- Class B Protection of fire fighting shafts.

- Class C Means of escape through simultaneous evacuation.

- Class D Buildings where occupants may be sleeping, e.g. hotels and hostels.

- Class E Means of escape through phased evacuation.

The three systems that are provided for this building are a combination of Class B & Class C. The spaces to be pressurised as part of the Class B system are Stair 3, the Fire Fighting Lift Lobby & the Fire Fighting Lift. The spaces to be pressurised as part of the Class C systems are Stair 1 and Stair 2.

With all doors closed the system is intended to provide a pressure differential relative to the main corridor of 50Pa in the stairs, 50Pa in the fire fighting lift and 45Pa in the fire fighting lobby. A tolerance of ± 5Pa is permitted.

With selected doors open, the system is intended to maintain an air velocity through the door between the stairs and main corridor of at least 0.75m/s (2.0m/s for Class B).

With selected doors open the Class C systems are also intended to provide a pressure differential of 10Pa in the stairs.

A means of air release from the main corridor is required. This is to maintain the open door conditions to ensure that the main corridor does not become pressurised if the door is held open for any length of time. This is achieved by means of a mechanical extract shaft, serving each floor adjacent to Lift 4.

There are some areas within the building where accommodation air release cannot be achieved due to the layout of the building. However, the effect of this is minimal as there are 3 protected stairs within the building, all of which can be accessed from every floor. In the unlikely event that one stair were to fail due to the lack of accommodation air release, alternative escape routes will be available via the two remaining stairs. Although this is a deviation from the guidance given in BS EN 12101-6: 2005, it does not pose a significant risk to the safety of the building and its occupants.

The system comprises:

A number of duty & standby pressurisation supply fan systems.

Duty & standby termination ventilators with in duct smoke detectors for each pressurisation fan system.

A duty & standby mechanical extract fan system.

A duct system with separate risers for each stair, fire fighting lift and fire fighting lobby.

Supply grilles to the stairs at every third floor.

Supply grilles to the fire fighting lobby at every floor.

Supply grilles to the fire fighting lift at the top only.

Colt Doorman ventilator to the main corridor at every floor.

A 1.0 m2 aerodynamic free area smoke ventilator complete with pressure relief vent at the top of each stair.

Pressure differential sensors and inverter fan control for the mechanical extract fan system.

Fan control panels.

OPV control system.

Specification 230906 - Page 3 of 63

2.2 Description of Operations

The system is initiated on receipt of a fire alarm signal from the fire detection system by others.

On receipt of a signal the system will:

Open the Colt Doorman ventilator on the level where the fire alarm has been triggered.

Open all duty termination ventilators.

Start the duty pressurisation supply fans & duty mechanical extract fan.

Duty fan operation will be monitored electronic current monitoring. On detection of duty fan failure, the duty fan will shut down and the standby fan will run.

If smoke is detected at any of the duty termination ventilators, that ventilator will close and the corresponding standby ventilator will open.

If smoke is the subsequently detected at the standby ventilator, the ventilator will close and the system will shut down.

The system prevents over pressurising the stair by using a pressure relief damper which opens automatically when the pressure exceeds 50Pa.

The system will continue to run in this state until:

The fire alarm signal is cleared and the system is reset.

The system is manually overridden using the fire fighters controls at the OPV display panels.

2.3 Shaft Details

The shaft/riser passing through the building must be smooth internally, well sealed, have a cross sectional area of at least 0.6m2 and an aspect ratio of no more than 2:1. Maximum permissible leakage for the shaft is 3.8m3/hr/m2 at 50Pa. Failure to meet this performance could result in a shortfall in the smoke extract volume flow rate.

2.4 Pressurisation fan and duct sizing

Colt systems are sized to meet the requirements of the individual building core. The size and configuration of the core and the choice of pressurisation class dictate the air flow rate and the duct size and configuration dictate the overall resistance of the system.

Fans are selected to match the highest air flow rate required under the doors closed, doors open (velocity) and doors open (10Pa) conditions appropriate to the pressurisation class.

A standby fan is normally provided in series with the duty fan. Allowance for the freewheeling pressure loss from the standby fan is added to the system pressure losses.

The design fan duty is given in the fan data table.

Note:

Any fan selection made prior to final drawing approval is provisional only and may be subject to change.

Specification 230906 - Page 4 of 63

3 Equipment Controls

This section details the controls philosophy for the smoke ventilation system; including controls voltages and control methods.

All fans supplied for the system will be 400Vac, 3 phase and be powered from a Colt fan control panel.

The Colt fan control panels will require an adequately rated, 400Vac, 3 phase power supply. A fire maintained single supply must be provided, by others, to each of the Colt fan control panels.

All power supplies should be in accordance with the relevant British Standard.

All power supply requirements will be available and stated on the Colt electrical schematic after the design process has been completed and drawings approved for manufacture.

3.1 Cable Types

Control Cables: Class PH120 to BS EN 50200.

Power Cables to Main Extract Fans: Class F120 to BS 7846.

The section: “Equipment in Detail” provides a more in-depth technical look at the individual components that will make up the smoke ventilation scheme.

Specification 230906 - Page 5 of 63

4 Schedule of Equipment

This section details equipment locations within the smoke ventilation scheme.

Type Description Location Quantity OPV Heart Module Control Panel FM Office 1 OPV Display Panel Control Panel FM Office 1 OPV FOP Module Control Panel Post 1 & FCC 2 MCC Variable External Control Panel Roof 1 MCC Constant External Control Panel Roof 4 DPIO Control Equipment Electrical Riser 13 Duct Smoke Detector Control Equipment Roof 6 Smoke Damper Shaft Ventilators Fire Fighting Lobby 13 K Fixed Grille Shaft Ventilators Fire Fighting Lobby & Stairs 28 Doorman Shaft Ventilators Corridor 13 Volume Control Damper Shaft Ventilators Stairs & Lift Shaft 16 Seefire Roof Ventilators Roof 9 Smoke Fans Fans Roof 2 Ambient Fans Fans Roof 8

Note:

Fire detection is by client, a Volt Free Contact (VFC) per floor is required at the OPV Heart Module.

All containment is by client.

Specification 230906 - Page 6 of 63

4.1 Colt OPV Heart Module

PDS:308-1

The Colt OPV Heart Module control the overall OPV system. The module connects to the user interfaces such as the Display Panel, Display Expansion Panel and Firefighter’s Override Panel across an RS485 network. It is a central input and output signalling point as commuincates, via an Apollo network to various field devices, which may include CSIOs, smoke detectors, manual control points or temperature sensors and which provides a signal to bring the smoke ventilation system into action.

The Heart Module is programmed to operate the overall smoke control scheme using a cause and effect matrix, which commands the devices to operate depending on which sensors have been triggered.

Materials

The enclosure is made from ABS plastic coloured grey

Mounting

Wall mounted with four fixing holes through the back of the unit. Fix using two screws in diagonal corners

Technical data

Dimensions: 396mm(W) x 316mm(H) x 128mm(D) Weight: 5kg

IP56

Temperature range: 0 - 50°C in normal operation conditions Limited to one per OPV system Back-up batteries: 2 x 3.6AH 12V batteries in series Battery standby time: Up to 72 Hours depending on the system Programmed using USB connection

Operation

230Vac/1ph/50Hz/1.1A power supply required 12 VFC Inputs 4 x Single relay contact outputs (30VAC/DC 3A resistive & 1A Inductive Load) 1 x Apollo network spur is available to control up to 126 devices, further network spurs can be fitted to provide another 126 devices 1 x RS485 output for display panel, display extension and firefighter override panel connection 1 x RS485 output for VFC extension module (maximum of 10 extension supported) Limited to a total of 32 RS485 devices Status LED Mains failure detection

Maintenance

Isolate electrical supply before maintenance. Note: This panel has a 24V battery backup and potentially voltages from other sources

Clean exterior of module. Do NOT use water Open the panel and clean any accumulated dust carefully Check connections for security Carry out functional test using smoke control display panel With batteries check battery voltage. Reconnect after test Batteries must be recycled at the end of their life in accordance with local and national laws/regulations

Standards

The Colt OPV Heart Module is CE marked Low Voltage Directive (LVD) 2006/95/EC EMC EN 61000-6-1:2007 - Generic Immunity For Residential, Commercial & Light-Industrial Environments EMC EN61000-6-3:2007 +A1:2011 Generic Emissions For Residential, Commercial & Light-Industrial Environments

Specification 230906 - Page 7 of 63

4.2 Colt OPV Smoke Control Display Panel

PDS: 305-1

The Colt Smoke Control Display Panel is the user interface for the Colt OPV system. This panel provides individual control, status and fault indication of devices connected to the OPV Heart Module unit via an Apollo network.

Materials

The main body of the casing is manufactured from plastic, off white RAL 9002

Mounting

Wall mounted with four fixing holes through the back of the unit. The fixing holes can be access by removing the side panels. Fix using two screws in diagonal corners

Technical data

Dimensions: 270mm(W) x 200mm (H) x 48mm (D) Weight: 0.5kg

IP40

Temperature range: 0 - 50°C in normal operation conditions Limited to one per OPV 2015 Heart Module Fault warning alarm: Louder than 50dB at 1m for 0.5 sec every 5 sec LCD display 4 lines of 19 characters each Up to 12 Zones indicators Status LED o Fire Condition – Red o Test – Amber o Healthy – Green o Flashing LED indicates fault

12 zone LEDs o Fire or Override Active – Red o Override Inactive – Amber o Auto Inactive – Green o Flashing LED indicates fault

LCD screen providing:-o Firemans Override o Fire Reset o Status of Devices & Sensors o Control of devices o Diagnostics o Configuration

Operation

Fire-fighter’s control is enabled/disabled via a key-switch on the front fascia Operation of all zones via screen control using membrane touch panel buttons Some operations are password protected (i.e. time & date settings)

Cabling & Connections

4 core + Screen RS485 daisy chain connection from Colt OPV 2015 Heart Module Connections are spring clamp type Maximum cable connection 2.5mm2

Maintenance

Isolate electrical supply at OPV Heart Module before maintenance Clean exterior of module. Do NOT use water Check connections for security Check indication lamps Navigate from the menu to Configure – Lamp test Carry out functional test

Standards

The Colt OPV Display Module is CE marked Low Voltage Directive (LVD) 2006/95/EC EMC EN 61000-6-1:2007 - Generic Immunity For Residential, Commercial & Light-Industrial Environments EMC EN61000-6-3:2007 +A1:2011 Generic Emissions For Residential, Commercial & Light-Industrial Environments

Specification 230906 - Page 8 of 63

4.3 Colt OPV Firefighter’s Override Panel

PDS: 307-1

The FOP panel provides a single point of override facility for the OPV system. Each zone has its own override button that can active or inactive in a zone

Materials

The main body of the casing is manufactured from plastic, off white RAL 9002

Mounting

Wall mounted with four fixing holes through the back of the unit. The fixing holes can be access by removing the side panels. Fix using two screws in diagonal corners

Technical data

Dimensions: 270mm(W) x 200mm (H) x 48mm (D) Weight: 0.5kg

IP40

Temperature range: 0 - 50°C in normal operation conditions Up to 12 Zones are supported on one module Status LED o Fire Condition – Red o Test – Amber o Healthy – Green o Flashing LED indicates fault

12 zone LEDs o Fire or Override Active – Red o Override Inactive – Amber o Auto Inactive – Green o Flashing LED indicates fault

Operation

Fireman’s override buttons cycle between Auto, Active or Inactive Control is enabled via a key-switch on the front fascia

Cabling & Connections

4 core + Screen RS485 daisy chain connection from Colt OPV Heart Module or Display panel Connection are spring clamp type Maximum cable connection 2.5mm2

Maintenance

Isolate electrical supply at OPV Heart Module before maintenance Clean exterior of extension Check connections for security Check indication lamps using lamp test on display panel

Standards

The Colt OPV Display Module is CE marked Low Voltage Directive (LVD) 2006/95/EC EMC EN 61000-6-1:2007 - Generic Immunity For Residential, Commercial & Light-Industrial Environments EMC EN61000-6-3:2007 +A1:2011 Generic Emissions For Residential, Commercial & Light-Industrial Environments

Specification 230906 - Page 9 of 63

4.4 Fan Control (MCC) Panel Variable External

PDS: 311-1

The Colt MCC control panel is the panel which distributes the power supply for the Colt system. Typically it will provide switching and power to the Colt fans and associated Colt ventilators, dampers, etc. Typically MCC panels are double door panels with an interlocked isolator.

Materials

Panel enclosures that are designed for external use will be constructed from aluminium.

External panels are polyester powder coated in

RAL 7035.

Technical data

Approved Enclosure dimensions:

W: 1200 x H: 1200 x D: 400 (Not including Plinth or Canopy)

Weight:80kg Rating: 3KW – 7.5KW Protection rating: IP55. Weatherproof Supply: 400Vac 3ph + N (4 wire) 50Hz via maintained supply from the client or a dual supply from the client via a Colt ATS unit.

Maximum incoming cable size 16mm.

Cable entry bottom Plinth 100mm Rain Canopy included.

Maintenance

Clean exterior of panel.

Check for signs of corrosion, clean and touch-up as necessary.

Isolate electrical supply.

Open the panel and clean any accumulated dust.

Check connections for security.

Carry out functional test.

Standards

All panels are CE marked. All panels are tested before they are dispatched from Colt.

Panels conform to the low voltage directive, are built to Form 2 and use BS7671 as a guide for wiring standards.

Specification 230906 - Page 10 of 63

4.5 Fan Control (MCC) Panel Constant External

PDS: 313-1

The Colt MCC control panel is the panel which distributes the power supply for the Colt system. Typically it will provide switching and power to the Colt fans and associated Colt ventilators, dampers, etc. Typically MCC panels are double door panels with an interlocked isolator.

Materials

Panel enclosures that are designed for external use will be constructed from aluminium.

External panels are polyester powder coated in RAL 7035.

Technical data

Approved Enclosure dimensions:

W: 600 x H: 1200 x D: 400 (Not including Plinth or Canopy)

Weight:60kg Rating: 3KW – 7.5KW Protection rating: IP55. Weatherproof Supply: 400Vac 3ph + N (4 wire) 50Hz via maintained supply from the client or a dual supply from the client via a Colt ATS unit.

Cable entry bottom Plinth 100mm Rain Canopy included.

Maintenance

Clean exterior of panel.

Check for signs of corrosion, clean and touch-up as necessary.

Isolate electrical supply.

Open the panel and clean any accumulated dust.

Check connections for security.

Carry out functional test.

Standards

All panels are CE marked. All panels are tested before they are dispatched from Colt.

Panels conform to the low voltage directive, are built to Form 2 and use BS7671 as a guide for wiring standards.

Specification 230906 - Page 11 of 63

4.6 Differential Pressure Input/Output unit (DPIO)

PDS: 304-1

The Colt DPIO is an individually addressable relay/IO combined with a differential pressure transmitter, which forms part of the Colt OPV control system. Once signalled by the OPV panel, via the Apollo network, the unit will switch to actuate the controlled equipment. Typically one CSIO is supplied per piece of equipment to allow individual and accurate control of the smoke ventilation scheme.

The Colt Differential Pressure Transmitter is used for measuring differential pressure, positive pressure and vacuum. Its normal use within the Colt control scheme is to measure pressure differences between the stair and lobby on a Colt Shaft Variable system. The transmitter is to be located out of the fire zone (typically within the stair or electrical riser) and will signal the Colt fan control panel to adjust the speed of the fans extracting from the adjacent lobby (via an inverter), preventing over depressurisation.

The entire unit is mounted inside an ABS enclosure to protect it from the risks of mechanical damage, unauthorised modification or interference and exposure to moisture, dust and foreign bodies.

Materials

The enclosure is made from ABS plastic coloured Grey.

Technical data

Dimensions: 380mm(W) x 300mm(H) x 95mm(D).

Cover cap size: 80mm(W) x 80mm(H) x 40mm(D).

Weight: TBCkg.

Individually addressable on the Apollo network.

Operation

Available for 230Vac and 24Vdc systems.

Programmable to the Colt Honeywell network.

The transmitter is equipped with an integrated piezo-resistive pressure transducer designed so that the pressure difference to be measured is applied to a thin membrane made of mono-silicon, thus deflecting it. The semi-conductor resistors on the membrane detect this mechanical deflection and generate an electrical output signal.

Pressure connections to the transmitter are made using Ø6mm copper tubing, with the open end(s) protected by the supplied cover plate(s)

Maintenance

Isolate electrical supply.

Clean exterior of enclosure.

Check for signs of corrosion, clean and touch-up as necessary.

Open the enclosure and clean any accumulated dust.

Check connections for security.

Check operation.

Specification 230906 - Page 12 of 63

4.7 Duct Smoke Detector

PDS: 353-1

The duct smoke detector detects smoke and issues an alarm. It is used within the Colt pressurisation control system to detect smoke inline with the supply fans, e.g. within the inlet duct, and deactivate that inlet path. Induct smoke detectors are connected to the Colt MCC panel. Each smoke detector is individually wired to the MCC. When activated, the MCC is aware of its location and has the ability to shut the respective inlet to prevent smoke from entering the system.

The Colt Apollo® duct detector is designed to be used with a conventional detector head. It is fitted to the side, top or bottom of the duct and has two tubes which extend into the airflow through holes in the duct wall. The perforated sampling tube which spans the duct is placed in the airflow upstream of the exhaust tube which causes a pressure differential in the duct detector. Air is sucked up the sampling tube, across the detector and exhausted back into the duct.

The Colt Apollo® optical smoke detector has a printed circuit board within the case, which on one side has a light proof labyrinth chamber with integral gauze surrounding the optical measuring system and on the other the signal processing and communications electronics.

Materials

White polycarbonate case.

Stainless steel wiper contacts.

Technical Data

Dimensions Ø100mm x 50mm (H) including base.

Weight: 0.161kg.

Operating temperature: -20°C - +70°C.

Emitter: GaAs Infra-red light emitting diode.

Alarm indicator: Red LED.

Ingress protection rating: IP 23.

Sensor: Silicone PIN photo diode.

Operation

Point type smoke detector Photo electric detection light scattered in a forward direction of smoke particles.

Horizontal optical bench housing and infra-red emitter and sensor arranged radially to detect scattered light.

28Vdc supply from the MCC.

Maintenance

Check for visible damage.

Check incoming power supply.

Immerse in smoke and check operation.

Specification 230906 - Page 13 of 63

4.8 Smoke Damper

PDS: 020-1

The Colt Smoke Damper is a motorised damper suitable for use in shaft systems. It has been designed to prevent the passage of fire and smoke from one area to another while in the closed position and to allow efficient smoke ventilation when open. Suitable for many industrial, commercial and residential buildings where smoke ventilation is required.

Materials

Blades: 1mm galvanised steel.

Frame: 1.6mm galvanised steel.

Casings 1.2mm galvanised steel.

Jamb seals: stainless steel.

Fixing Options

Dampers into shafts systems are front flanged for easy removal and are fixed with the appropriate fastening to the building structure. The actuator is mounted in the airstream.

A front fixing grille is normally supplied to hide and protect the damper. Please see PDS 026 for further grille information.

Technical Data

Structural opening dimensions for a single unit:

Width: 350mm – 1074mm Height: 274mm – 1874mm

Operation

Either via a 230Vac or 24Vdc electric actuator.

Drive open, drive closed operation.

Maintenance

Isolate the electrical supply before working on the damper.

Check for visible damage.

Check damper fixing.

Clean damper with a soft brush or damp cloth.

Clean and lubricate all bearings and pivots.

Check operating mechanism for wear, chafing, damage, loose fixings and leakage Check incoming power supply.

Check operation of the damper.

Adjust limit switches or restrictors if necessary.

Repair any faults found.

Standards

Colt Smoke Dampers are fully compliant to DW144 ductwork standards.

Temperature tested to BS ISO 10294 for a period of 4 hours with a classification of ES

240 as stated in BS ISO 10294-2.

Smoke Dampers can have factory fitted installation frames to HVCA 20.1.83 As required under BS EN 12101, the maximum opening and closing time is less than

60 seconds.

Project specific sizes will be shown on construction issue drawings.

Colt Smoke Damper for a natural shaft system, for a powered extract system the size can be dramatically reduced.

Specification 230906 - Page 14 of 63

4.9 K Fixed Blade Grille

PDS:026-1

Standard duty fixed blade grille comprising of a series of fineline blades within a frame. K Grilles are suitable for use with the Colt Smoke, Fire and Environmental dampers. The grilles are front fixed through the flanges direct into structure. Grilles are available as standard in white (RAL 9010) or in a standard Colt RAL colour. K15 grilles are the normal choice as they provide the optimum balance of limiting vision through and resistance to air flow.

Materials

All grilles are constructed from extruded aluminium.

Technical data

Standard sizes: 100mm(W) x 100mm(H) to 1200mm(W) x 1200mm(H).

Available with blades at 0°, 15° or 40°.

Free area of grille:

o K0 - 87%.

o K15 – 87%.

o K40 – 70%.

Blade thickness: 3mm.

Blade pitch: 19mm.

Maintenance

Check for visible damage.

Check grille fixings.

Clean grille if necessary.

Project specific dimensions will be shown on the construction issue drawings.

Specification 230906 - Page 15 of 63

4.10 Doorman

PDS: 201-1

The Colt Doorman is an addressable smoke shaft door operator. It controls the opening of doors used as shaft ventilators, allowing the passage of smoke from corridors and lobbies into smoke shafts. The Doorman consists of individually addressable and controllable door actuation systems linked to a Colt OPV system. Each Doorman includes the door operator and communication module and is packaged to allow easy installation on site.

Materials

Principal components are constructed from aluminium.

The door must be a certified fire door, minimum standard E30Sa.

Technical data

Minimum door width (standard unit / ‘colt shaft’ unit): 790mm / 600mm.

Chain length (standard unit / ‘colt shaft’ unit): 800mm / 600mm.

Push action force (standard unit / ‘colt shaft’ unit): 300N / 400N.

Pull action force: 400N all variants.

Motor protection class: IP20.

Operation

Electric– 230Vac (0.8Amps) or 24Vdc (2Amps).

Maintenance

Ensure electrical supply is disconnected prior to any maintenance works Check the actuator for damage.

Clean the actuator of any dirt or debris.

Check that the actuator is unobstructed.

Check the seals around the door are intact and allow free movement.

Check the hinges on the door allow free movement.

Standards

A simulated life cycle test has been undertaken and both units successfully completed in excess of 1100 cycles, as required for smoke ventilators in BS EN 12101-2.

Project specific door sizes will be shown on the construction issue drawings.

Specification 230906 - Page 16 of 63

4.11 Volume Control Damper

PDS: 021-1

The Volume Control Damper is a manually operated damper suitable for use in all types of HVAC ductwork and shaft systems. It has been designed to restrict and manage the passage of air from one area to another once calibrated by a commissioning engineer. Suitable for many industrial, commercial and residential buildings where day-to-day ventilation and/or smoke ventilation is required. Can be installed horizontally or vertically

Materials

Blades: Extruded aluminium airfoil.

Frame: 1.6mm galvanised mild steel.

Casings 1.2mm galvanised steel.

Jamb seals: Cambered 430 stainless steel.

Fixing Options

Dampers into ductwork can be either installed on drop rods or into the building structure.

Dampers into shafts systems are front flanged for easy removal and are fixed with the appropriate fastening to the building structure.

A front fixing K15 grille is normally supplied to hide and protect the damper.

Please see PDS 026 for further grille information.

Technical Data

Spigot dimensions for single unit.

Width: 100mm – 1800mm Height: 100mm – 1200mm Temperature Range: -45°C to 82°C.

Operation

Hand operated.

Maintenance

Check for visible damage.

Check damper fixing.

Clean damper with a soft brush or damp cloth.

Clean and lubricate all bearings and pivots.

Check operating mechanism for wear, chafing, damage, loose fixings and leakage Repair any faults found.

Standards

Colt Volume Control Dampers are fully compliant to DW144 ductwork standards.

Specification 230906 - Page 17 of 63

4.12 Seefire

PDS: 001-1

The Seefire is a louvred natural ventilator, available with a wide range of sizes, louvre options and control options. Suitable for many industrial, commercial and residential buildings where day-to-day ventilation and/or a smoke ventilation system is required. For day to day ventilation a rain detection system can be added to close the louvres automatically during precipitation. There is also an option of a fusible link. In case of fire the link will melt at a pre-selected temperature (68oC to 182oC) and permit the ventilator to open or close automatically. Installation angle of 0o to 90o. The option of polycarbonate or glass louvres permits daylight entry. Available in mill finish or polyester powder coated to a standard Colt RAL colour.

Materials

Principal components are manufactured from corrosion resistant aluminium alloy grade 3005 in accordance with EN573-3, with stainless steel fixings.

The use of polypropylene pile weather seal on aluminium louvres, or EPDM rubber flipper weather seal on polycarbonate and glass louvres, reduces the loss of warm air when the louvres are closed.

Louvre Types / U Values

Single skin aluminium louvre, with or without pile weather seals / 5.42W/m²K Double skin aluminium louvre, with or without pile weather seals / 3.49W/m²K Double skin polycarbonate louvre (clear or opaque), with rubber weather seals / 3.2W/m²K Glass louvre (wired, toughened or toughened and laminated) with rubber weather seals /

5.4W/m²K

Fixing Options

Glazing Sheeting Curbs / Upstands Brickwork

Technical Data

Air permeability with pile or rubber seals is 130-230m³/h/m² at 50Pa, depending on width of unit.

Aerodynamic coefficient (Cv) 0.65 – 0.68, depending on size of unit.

Acoustic rating (closed) up to 13dB (Rw) (double skin with pile weather seals).

For dimensional data please see table.

Operation

Hand Control – External cable, internal cable or internal cable with latch or winch Electric Motor – 230Vac (0.15Amps) or 24Vdc (0.65 Amps). Two actuators are required for larger sized vents.

Pneumatic controls. Two actuators are required for larger sized vents.

Maintenance

Check for visible damage.

Check ventilator fixing and weathering.

Clean ventilator, paying special attention to drain and weathering channels.

Wash polypropylene pile weather seal (if fitted).

Clean and lubricate all bearings, pivots and hinges.

Check operating mechanism for wear, chafing, damage, loose fixings and leakage Check incoming power supply.

Check operation of the ventilator.

Adjust limit switches or restrictors if necessary.

Repair any faults found.

Note: where ventilators are subjected to a high level of debris it may be necessary to clean channels more often to maintain performance and weather resistance.

Standards

Ventilators used as smoke and heat exhaust ventilators are CE marked in accordance with EN 12101-2: 2003.

The Seefire is manufactured under the ISO 9001 quality standard. Each unit is given a functional test before despatch.

Specification 230906 - Page 18 of 63

4.13 Smoke Extract Fans

PDS: 101-1

Colt Smoke Extract fans are long case axial fans that have been designed and tested in accordance with EN12101-2. A central metric foot mounted motor, totally enclosed, is wired via a flexible cable system to an externally located IP55 protected terminal box on the fan casing.

The fan motors have ‘sealed for life’ bearings and have a standard industrial paint finish.

Materials

Outer casing is constructed from heavy gauge steel sheet, roll formed and welded and hot dipped galvanised after fabrication.

Blades are pressure die cast aluminium (natural finish).

Technical Data

Sizes from Ø315mm – Ø1250mm.

Volume flow rates up to 30m3/s.

Motor protection IP55.

Temperature rated at 300°C for 2 hours.

Project specific data will be shown on the construction issue drawings.

The following Ancillaries are available, dependant on application:

o Feet for free standing fan arrangements.

o Anti-Vibration mountings.

o Flexible connections for reducing vibration to structure/ductwork.

o Wire guards.

o Non-return dampers.

o Attenuators

Operation

Electric – 400Vac, 3 phase, 50Hz.

Maintenance

Isolate using the local isolator switch prior to any maintenance works Ensure the impeller is at rest prior to any maintenance Check for visible damage.

Check fan fixings.

Check all electrical connections and interfaces.

Check all current/voltage/frequency are as stated on the nameplate.

Check for and remove any dirt and/or debris.

Bearings are ‘sealed for life’ and do not need a detailed inspection.

Check, clean and replace components as necessary.

Check for wear, chafing, damage, loose fixings and leakage Check operation of the fan.

Repair any faults found.

Standards

Fans providing extract of hot smoke are high temperature rated at a minimum of 300ºC for 2 hours and are CE marked in accordance with EN 12101-3:2002 (F300 Classification).

All accessories comply with the same EN 12101-3:2002 standard Fans are tested to ISO 5801:1997 (Airside Performance) and BS 858-2:1985 (Sound

Performance).

Typical “Colt Shaft” fan set

Typical car park extract fan system

Specification 230906 - Page 19 of 63

Smoke Extract Fans Fan Ref: EF01 & 02

Air Volume 3.98 m3/s

Fan Curve

Static Pressure 325 Pa

Nominal Diameter 630mm

Number of Blades 5

Pitch Angle 16°

Speed 2880 RPM

Motor Frame 112M

Motor Power 4.00 kW

Electrical Supply 415/50/3ph

Casing Type Long

Full Load Current 7.50 A

Starting Current 57.75 A (Direct On Line)

Classification F300

Sound Power Level Spectrum

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K dB(A) @ 3m

Inlet (dB) 97 94 94 92 93 90 85 80 76

Outlet (dB) 92 94 97 94 94 93 85 79 78

Note: Levels are quoted as in-duct values. dB(A) values are average spherical free-field for comparative use only.

Specification 230906 - Page 20 of 63

4.14 Ambient Rated Fans

PDS: 102-1

Colt Ambient Rated fans are long case axial fans that have been designed and tested in accordance with EN 12101-3:2002. A central metric foot mounted motor, totally enclosed, is wired via a flexible cable system to an externally located IP55 protected terminal box on the fan casing. The fan motors have ‘sealed for life’ bearings and have a standard industrial paint finish.

Materials

Outer casing is constructed from heavy gauge steel sheet, roll formed and welded and hot dipped galvanised after fabrication.

Blades are pressure die cast aluminium (natural finish).

Technical Data

Sizes from Ø315mm – Ø1250mm.

Volume flow rates up to 30m3/s.

Motor protection IP55.

Temperature rated at 300°C for 2 hours.

Project specific data will be shown on the construction issue drawings.

The following Ancillaries are available, dependant on application:

o Feet for free standing fan arrangements.

o Anti-Vibration mountings.

o Flexible connections for reducing vibration to structure/ductwork.

o Wire guards.

o Non-return dampers.

o Attenuators

Operation

Electric – 400Vac, 3 phase, 50Hz.

Maintenance

Isolate using the local isolator switch prior to any maintenance works Ensure the impeller is at rest prior to any maintenance Check for visible damage.

Check fan fixings.

Check all electrical connections and interfaces.

Check all current/voltage/frequency are as stated on the nameplate.

Check for and remove any dirt and/or debris.

Bearings are ‘sealed for life’ and do not need a detailed inspection.

Check, clean and replace components as necessary.

Check for wear, chafing, damage, loose fixings and leakage Check operation of the fan.

Repair any faults found.

Standards

Fans providing extract of hot smoke are high temperature rated at a minimum of 300ºC for 2 hours and are CE marked in accordance with EN 12101-3:2002 (F300 Classification).

All accessories comply with the same EN 12101-3:2002 standard Fans are tested to ISO 5801:1997 (Airside Performance) and BS 858-2:1985 (Sound Performance).

Typical “Colt Shaft” fan set

Specification 230906 - Page 21 of 63

Stair 1 Pressurisation Fans Fan Ref: PF01 & 02

Air Volume 8.24 m3/s

Static Pressure 250 Pa

Nominal Diameter 1000 mm

Number of Blades 12

Pitch Angle 20°

Speed 1440 RPM

Motor Frame 132M

Motor Power 7.50 kW

Electrical Supply 415/50/3ph

Casing Type Long

Full Load Current 13.90 A

Starting Current 118.15 A (Direct On Line)

Classification Ambient

Sound Power Level Spectrum

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K dB(A) @ 3m

Inlet (dB) 91 91 102 101 98 96 91 83 82

Outlet (dB) 93 91 102 100 98 95 91 83 82

Note: Levels are quoted as in-duct values. dB(A) values are average spherical free-field for comparative use only.

Specification 230906 - Page 22 of 63

Stair 2 & Fire Fighting Lift Pressurisation Fans Fan Ref: PF03 & 04

Air Volume 27.64 m3/s

Static Pressure 785 Pa

Nominal Diameter 1400mm

Number of Blades 9

Pitch Angle 23°

Speed 1440 RPM

Motor Frame 250S/M

Motor Power 66.0 kW

Electrical Supply 415/50/3ph

Casing Type Long

Full Load Current 116.28 A

Starting Current 765.1 A (Direct On Line)

Classification Ambient

Sound Power Level Spectrum

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K dB(A) @ 3m

Inlet (dB) 106 101 107 107 104 102 99 94 89

Outlet (dB) 107 102 108 105 104 102 99 95 89

Note: Levels are quoted as in-duct values. dB(A) values are average spherical free-field for comparative use only.

Specification 230906 - Page 23 of 63

Fire Fighting Lift Lobby Pressurisation Fans Fan Ref: PF05 & 06

Air Volume 1.59 m3/s

Static Pressure 210 Pa

Nominal Diameter 450 mm

Number of Blades 6

Pitch Angle 15°

Speed 2880 RPM

Motor Frame 90S

Motor Power 1.50 kW

Electrical Supply 415/50/3ph

Casing Type Long

Full Load Current 3.07 A

Starting Current 23.33 A (Direct On Line)

Classification Ambient

Sound Power Level Spectrum

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K dB(A) @ 3m

Inlet (dB) 91 83 88 91 93 92 87 82 77

Outlet (dB) 91 82 88 88 92 92 87 82 76

Note: Levels are quoted as in-duct values. dB(A) values are average spherical free-field for comparative use only.

Specification 230906 - Page 24 of 63

Stair 3 Pressurisation Fans Fan Ref: PF07 & 08

Air Volume 8.24 m3/s

Static Pressure 240 Pa

Nominal Diameter 1000mm

Number of Blades 12

Pitch Angle 20°

Speed 1440 RPM

Motor Frame 132M

Motor Power 7.50 kW

Electrical Supply 415/50/3ph

Casing Type Long

Full Load Current 13.90 A

Starting Current 118.15 A (Direct On Line)

Classification Ambient

Sound Power Level Spectrum

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K dB(A) @ 3m

Inlet (dB) 91 91 102 101 98 96 91 83 83

Outlet (dB) 93 91 102 100 98 95 91 83 82

Note: Levels are quoted as in-duct values. dB(A) values are average spherical free-field for comparative use only.

Specification 230906 - Page 25 of 63

Appendix A: Standard Polyester Powder Paint Colours

RAL Gloss Satin Matt RAL Gloss Satin Matt BS Gloss Satin Matt 1001 6019 00A05 1003 6020 00A09 1006 6021 00E55 1007 6024 04D45 1013 6025 04E53 1014 6027 06C39 1015 6028 06E51 1016 6029 08B15 1018 6032 08B17 1019 7000 08B25 1021 7001 08B29 1023 7004 08C31 2000 7005 08E51 2001 7010 10B15 2002 7011 10B17 2009 7012 10B19 3000 7015 10B21 3001 7016 10C31 3002 7021 10E53 3003 7022 12B15 3004 7024 12B17 3005 7030 12B21 3007 7031 12B29 3009 7032 14C35 3011 7033 14C39 3020 7035 14C40 3027 7037 14E53 4004 7038 16C33 4005 7039 16D45 5000 7040 16E53 5002 7042 18B17 5003 7043 18B21 5004 7044 18B25 5005 7046 18B29 5008 7047 18C39 5010 8003 18E53 5011 8004 20C40 5012 8007 20D45 5013 8011 20E51 5014 8012 166 5015 8014 226 5017 8015 537 5019 8016 538 5021 8017 631 5022 8019 632 5024 8040 693 6000 8070 694 6001 8080 6002 9001 6003 9002 6005 9003 6006 9004 6009 9005 6010 9006 6011 9007 6012 9010 6016 9011 6017 9016 6018 9018

Notes:

All colours subject to change without notice

Based on Syntha Pulvin manufacturer's data dated 2013

Other colours (including metallics) available on request, these carry a surcharge and a minimum order quantity

G.Llewellyn May 2014

RAL 9006 & RAL 9007 are subject to a surcharge

Specification 230906 - Page 26 of 63

Appendix B: Colt Technical Specifications

This section details the Colt technical specifications for electrical site wiring and control panel specification.

COLT CTS 1947 Specification for Electrical Site Wiring

Specification 230906 - Page 27 of 63

Specification 230906 - Page 28 of 63

Specification 230906 - Page 29 of 63

Specification 230906 - Page 30 of 63

Specification 230906 - Page 31 of 63

Specification 230906 - Page 32 of 63

Specification 230906 - Page 33 of 63

Specification 230906 - Page 34 of 63

Specification 230906 - Page 35 of 63

MECH

LEVEL

FACILITIES MANAGEMENT OFFICE

LOWER

LEVEL

1st

LEVEL

2nd

LEVEL

3rd

LEVEL

4th

LEVEL

5th

LEVEL

6th

LEVEL

7th

LEVEL

8th

LEVEL

9th

LEVEL

10th

LEVEL

11th

LEVEL

ROOF

LEVEL

MECH

LEVEL

LOWER

LEVEL

1st

LEVEL

2nd

LEVEL

3rd

LEVEL

4th

LEVEL

5th

LEVEL

6th

LEVEL

7th

LEVEL

8th

LEVEL

9th

LEVEL

10th

LEVEL

11th

LEVEL

ROOF

LEVEL

ENTRY

LEVEL

ENTRY

LEVEL

FIRE FIGHTING LOBBYFIRE FIGHTING LIFT

STAIRCASE 2

STAIRCASE 1

RISER MAIN CORRIDOR EXTRACT SHAFTSTAIRCASE 3

POST 1

FIRE COMMAND CENTRE

FOR APPROVAL

Specification 230906 - Page 36 of 63

³ ³ ³ ³ ³

³ ³ ³ ³ ³

³ ³ ³ ³ ³

³ ³ ³ ³ ³

³

³

³ ³ ³ ³ ³³ ³ ³ ³³ ³ ³ ³

³ ³ ³ ³ ³

³ ³ ³ ³ ³

³

³ ³ ³ ³ ³³ ³ ³ ³³ ³ ³ ³

³ ³

³ ³

³

C

ALL DIMENSIONS IN mm

A - FIRST ISSUE. FOR APPROVAL.

12.06.2015E.RIERA

Specification 230906 - Page 37 of 63

Specification 230906 - Page 38 of 63

STAIR 1

STAIR 2

STAIR 3

Specification 230906 - Page 39 of 63

STAIR 2

Specification 230906 - Page 40 of 63

STAIR 2

Specification 230906 - Page 41 of 63

STAIR 2

STAIR 3

Specification 230906 - Page 42 of 63

Specification 230906 - Page 43 of 63

Specification 230906 - Page 44 of 63

STAIR 2

Specification 230906 - Page 45 of 63

STAIR 2

Specification 230906 - Page 46 of 63

STAIR 2

Specification 230906 - Page 47 of 63

DN UP

STAIR 1

STAIR 2

Specification 230906 - Page 48 of 63

UP

STAIR 1

STAIR 2

Specification 230906 - Page 49 of 63

STAIR 2

Specification 230906 - Page 50 of 63

STAIR 2

Specification 230906 - Page 51 of 63

STAIR 2

Specification 230906 - Page 52 of 63

STAIR 2

Specification 230906 - Page 53 of 63

LOBBY

STAIR

ALL CABLES ARE

BOTTOM ENTRY

Specification 230906 - Page 54 of 63

B

A

B

A

DET

T.B.C.

Specification 230906 - Page 55 of 63

UPSTAND

WIDTH

UPSTAND

WIDTH

UPSTAND

WIDTH

UPSTAND

WIDTH

Specification 230906 - Page 56 of 63

AA

B

DETAIL

JH OP

JH OP

Specification 230906 - Page 57 of 63

B

DETAIL

Specification 230906 - Page 58 of 63

B

DETAIL

JH OP

Specification 230906 - Page 59 of 63

DETAIL

JH OP

Specification 230906 - Page 60 of 63

B

DETAIL

JH OP

Specification 230906 - Page 61 of 63

A A

FOR APPROVAL

DET

T.B.C.

Specification 230906 - Page 62 of 63

Specification 230906 - Page 63 of 63

COLT DRAWINGS