Attachment 1-DDWG SOW Gang Rip Saw.pdf

Statement of Work (SOW) Gang Rip Saw one (1) each.

Background:

a. Requiring Organization Defense Distribution Depot Warner Robins GA (DDWG)

b. History Saw is required to replace outdated machines that are maintenance intensive and lacks necessary safety equipment required to meet OSHA standards.

c. Purpose of the Statement of Work (SOW):

Purchase new Gang Rip Saw one (1) ea.

1. Scope of Work to be Performed by Contractor:

The contractor shall provide all necessary labor and material to construct, deliver and place into operation one (1) new gang rip saw. All equipment furnished shall be new from the manufacturer’s most current production. The saws shall be in compliance with all OSHA, federal, state, and local codes and regulations and shall conform to the best quality of materials and workmanship.

Accessories not specifically mentioned herein, but necessary to furnish complete systems ready for use, shall also be included and named. All transportation/shipping of the purchased saw shall be provided by the contractor.

The contractor shall coordinate a Site Visit with the receiving location in order to ensure all necessary electrical and ventilation connections are in place prior to scheduling the installation of the Gang saw.

The machine must be equal to or greater than the below listed gang rip saw:

1ea Manufacturer Mereen-Johnson model 312-DC

Salient Characteristics:

• 208 volt, 3 phase, 60 cycle electrical operation

• Capacity: 12” arbor space; up to 3-1/2” thickness, 30” minimum length glue joint accuracy, 22” minimum length bust up only. Left side open for wide panel acceptance

• Arbor Drive: Soft Start 50 HP 3600rpm TEFC direct arbor drive

• Feed Drive: 3 HP TEFC Posi-Friction feed bed with 5” pitch V chain. Extruded Aluminum feed slats with replaceable steel backed rubber insert strips. .30 – 235 FPM feed speed control

• Hold Downs: 4ea 3” diameter air loaded press rolls

• Bed Plate: Full width spring loaded bed plate

• Outfeed Table: Omni Gravity Roll Conveyor with 3-1/2” idler rollers on 16” centers with 36” width, 16’ long

• Saw Sleeve: 12” capacity arranged for 10” to 14” diameter X 3-1/8” bore tooling (include 1 set of saw spacers)

• Dust Collection Points: 1ea 8” 1ea 5” upper and 1ea 5” lower connection 3110 CFM total air movement

• Anti-Kickback Safety Device: Single Bottom and Double Upper infeed and Single Bottom outfeed

• Mechanical arbor door lock and air actuated arbor brake integrated to arbor rotation sensor

• Electrical Cabinet door lock interlock when machine power is on

• Additional 12” removable clamp-up type saw sleeve (1ea)

• Additional set of saw spacers for clamp-up type saw sleeve (1 set)

• Each Saw Sleeve to be keyed, each spacer set to have keyway cut to accept sleeve key

• Powered vertical arbor adjustment

• Machine Mounted laser rack alignment system with each laser mounting bracket able to be manually adjusted

• 12ea 12” x .160” x 3-1/2” bore saw blades for clamp up sleeve

• Power adjustable press roll

• 1ea additional bed plate bundle consisting of 12 6” segments and 2 5” segments

• 2ea Twist Lock saw collars

• 2ea Saw Guided hold down shoe

• 12ea 12” x .160” diameter saw blades for Twist Lock saw collar

• Fiberglass sound enclosure with press roll and motor enclosure access doors hinged. Press Roll enclosure to have gas cylinder lift assist

• Swing Arm and saw sleeve tip-up cart

Exterior color – Manufacturer’s standard.

Warranty Coverage - Warranty coverage shall be manufacturer’s standard warranty but not less than one year parts and labor.

Operator, Parts and Service Manual(s) and Training – The contractor shall provide with delivery, one (1) complete set of manuals with each machine.

2. Definitions of Terms and Abbreviations:

a. DDWG: Defense Distribution Depot Warner Robins GA

b. OSHA: Occupational Safety Health Administration

3. Description of Contractor’s Tasks:

Task 1: Fabricate and Deliver one (1) each gang rip saw. Saw to be connected to existing electrical connections, no requirement for additional electrical work is required. Saw to be connected to existing ventilation system, no additional ventilation system modification is required.

Task 2: Provide one (1) 8 hour period of training instruction on the safe operation of the installed Gang Rip Saw. Training to be conducted at one location to be identified by personnel at the receiving location on the day of delivery and installation.

4. Certification and Acceptance:

Final acceptance of the gang rip saw will be performed by personnel at the receiving location.

5. Project Management Approach:

6. Performance and/or Delivery Schedule:

The contractor shall coordinate the delivery to the locations listed below with the POC listed below.

7. Shipping Location

QTY: 1EA

Defense Logistics Agency

Defense Distribution Depot Warner Robins, GA 455 Byron St. BLDG 455 Robins AFB, GA 31098 POC:Mark Lane @ 478-538-0386