Attachment 0022a.1.d - ALH-213030 00 CABLE ASSEMBLY CASS.pdf

2013/03/18

W31P4Q-08-C-0418

DATEAPPROVALS

PROJECT APPROVAL

DESIGN ACTIVITY

CCB CHAIR

T. ALKIRE

J. WETHINGTON

ENGR

K. HANVEY

M. MURPHY

CONTRACT NO.

1 OF 3 SHEETNONE SCALE

NG-IPS-ALH8-AC-D00 (IBCS)

CAGE CODESIZE DWG NO. REV.is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

WARNING - This document contains technical data whose export

Official version of this document is electronically controlled in an online PLM system. Verify version level prior to use.

DISTRIBUTION STATEMENT C: Distribution authorized to the U.S. Government Agencies and their contractors; Administrative and Operational Use; 05 Jan 2007. Other requests for this document shall be referred to ATTN: SFAE-MSLS-IAMD, Program Executive Office Missiles and Space, Integrated Air and Missile Defense Project Office. Bldg. 5250 Martin Road, Huntsville, Al 35898-8000.

Copyright 2013 Northrop Grumman Systems Corporation

NOTES:

1. APPLICABLE STANDARDS/SPECIFICATIONS:

ASME Y14.5M - 1994, DIMENSIONING AND TOLERANCING

2. WORKMANSHIP SHALL MEET OR EXCEED IPC/WHMA-A-620 CLASS 3.

3 SOLDERING SHALL MEET OR EXCEED ANSI/IPC J-STD-001 CLASS 3.

4 BAND MARKINGS:

4.1 BAND MARKINGS SHALL BE SINGLE THERMAL MARKING EMPLOYING

A PERMANENT BLACK MATERIAL. CHARACTERS SHALL BE

VERTICAL GOTHIC TYPE. HEIGHT SHALL BE PROPORTIONAL AND

LEGIBLE.

4.2 BAND SHALL EXTEND PROPORTIONALLY BEYOND LETTERING ON

FRONT AND REAR OF MARKINGS.

5 ENTER MANUFACTURER'S CAGE CODE IN PLACE OF "_ _ _ _ _" IAW

MIL-STD-130.

6 CABLE LENGTHS DETERMINED BY 4-DIGIT DASH NUMBER (i.e.

ALH-123456-0120 IS 120 INCHES).

CABLE TOLERANCE: THE LENGTH OF A CABLE SHALL BE MEASURED

FROM ONE END OF THE CABLE ASSEMBLY TO THE OTHER END

(REFERENCE CABLE ASSEMBLY DIAGRAM). CABLE LENGTH TOLERANCE

SHALL BE AS SHOWN IN THE CABLE LENGTH TOLERANCE TABLE

UNLESS OTHERWISE DEFINED ON THE DRAWING/DOCUMENTATION.

7. CABLES SHALL BE TESTED BY REQUIREMENT TS-1C IDENTIFIED IN

ALH-102546.

8 BAND MARKING ORIENTATION: FOR CABLES LESS THAN OR EQUAL TO

18 INCHES, ONLY ONE CENTER BAND MARKING LABEL "A" IS REQUIRED

ON THE CABLE CENTERED ±.5 INCHES ON THE EXPOSED CABLE

BETWEEN CONNECTORS OR TERMINALS. MARKING LABELS "B" AND "C"

ARE TO BE LOCATED 1" ±.5" FROM BACKSHELL/TERMINAL IN PLACE OF

DIMENSION SHOWN.

9 REPLACE: MM-YYYY WITH MONTH AND YEAR OF MANUFACTURE;

XX WITH DRAWING REVISION USED FOR MANUFACTURE.

10. CABLE PREPARATION, CRIMP TOOL/DIE, AND CONNECTOR/WIRE

ASSEMBLY SHALL BE AS SPECIFIED IN THE INDIVIDUAL CONNECTOR

SPECIFICATIONS OR AS REQUIRED TO MEET THE OVERALL CABLE

ASSEMBLY REQUIREMENTS.

11 FOR ADEQUATE STRAIN RELIEF, THIS AREA MAY REQUIRE ONE OR

MORE LAYER(S) OF FN 3.

12 CUT WIRE TO REQUIRED LENGTH AND SOLDER FN 10 CONDUCTORS TOGETHER. APPLY

FN 11 SLEEVING PRIOR TO INSTALLING FN 9, REFER TO REFERENCE DIAGRAM ON

SHEET 3 OF DRAWING FOR PIN LOCATION ON FN 8.

2013/03/18

2013/03/18

2013/03/18

W31P4Q-20-R-0015 ATTACHMENT 0022a.1.d

REV.DWG NO.SIZE CAGE CODE

NGMS-ALH8-AC-D04

SCALE NONE SHEET 2 OF 3

Official version of this document is electronically controlled in an online PLM system. Verify version level prior to use.

CABLE ASSEMBLY

TABLE

MARKING DESCRIPTION

318U8 ASSY ALH-213030-XXXX

MM-YYYY REV XX MFR _ _ _ _ _

CASS J1 AND J3 CABLE

A

CASS J3

B

C

AB

RJ45

PLUG

C

LENGTH SHALL BE AS REQUIRED

FOR CABLE ASSEMBLY

6 7

CASS J1

D

3X 2.0±.5

A

6X 44 82X

3X 311

AD

3X 1.0±.5

12.0±.5

REV.DWG NO.SIZE CAGE CODE

NGMS-ALH8-AC-D04

SCALE NONE SHEET 3 OF 3

Official version of this document is electronically controlled in an online PLM system. Verify version level prior to use.

REF 1 REF792

ORANGE/WHITE

GREEN/WHITE

GREEN

ORANGE

WIRING DIAGRAM

DRAIN

BLUE/WHITE

BLUE

BROWN/WHITE

BROWN

TRIM CONDUCTOR

FLUSH WITH END

OF CABLE

8X

A

B

C

E

D

REF 8

11 12 3