Attach 2_Tech_Specs_Software.pdf
PDF 508 KB Posted
- Attached to
- Gear Tester Software
- Solicitation number
- SP4706-26-Q-0008
- Issued by
-
Defense Logistics Agency
About this file
This document is Technical Specifications for a federal contract opportunity (SP4706-26-Q-0008) issued by DLA Land and Maritime Engineering & Technical Support Directorate, Product Test Center Division, Mechanical Lab in Columbus, Ohio.
The contractor shall provide one (1) 300GMS Gear Metrology System Software Upgrade, including all labor, tools, transportation, supplies, and supervision necessary for delivery and installation. The software package consists of seven components: (1) GAMA 3 Spiral Bevel Gear Inspection Software (Gleason Material Nr. 66006-A20, $20,723.74) providing comparative analysis with index and pitch testing, tooth thickness testing, flank form testing with configurable grid resolution, point-to-point and scanning modes, auto tooth find capabilities, and support for multiple gear standards including AGMA390.03, DIN3965, JIS1704, GB11365_89, AGMA 2009, and ISO 17485; (2) GAMA Straight Bevel Gear Inspection Software (Gleason Material Nr. 66013-A20, $20,192.36) enabling inspection of index, pitch, flank form, and tooth thickness deviation with 3-D graphics presentation; (3) Nominal Generation Developer for Spiral Bevel Gears (Gleason Material Nr. 1317170, $13,284.45) based on cutting summary data; (4) HTB Operating System License (Gleason Material Nr. 41763-A11, $746.94); (5) Nominal Generation for Straight Bevel Gears (Gleason Material Nr. 1789484, $13,284.45) based on bevel gear design; (6) Remote Installation (Gleason Material Nr. 1262714, $0.00); and (7) Software Training (Gleason Material Nr. 1262715).
Additional requirements include three days of basic and advanced operator training at the DLA Product Test Center Division location in Columbus, Ohio, with all training materials supplied by the contractor. The contractor must contact Ryan Kirschbaum (614-693-0174, Ryan.Kirschbaum@dla.mil) or Jeff Fleeger (614-693-4924, Jeffrey.Fleeger@dla.mil) to schedule delivery. Invoices must be submitted through the Wide Area Workflow (WAWF) system in accordance with DFARS 252.232-7003 and DFARS 252.232-7006 within 10 workdays after work completion. Payment will be processed through the Defense Finance and Accounting Service. The DODAAC is SL0702.
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| SF18_SP4706-26-Q-0008.pdf |
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SP4706-26-Q-0008
Technical Specifications
300GMS Gear Metrology System Software Upgrade
DLA Land and Maritime Engineering & Technical Support Directorate
Product Test Center Division, Mechanical Lab, VTM
I. The contractor shall provide all labor, tools, transportation, supplies, supervision, etc. (except as noted), necessary to provide one (1) 300GMS Gear Metrology System Software Upgrade to the Defense Supply Center Columbus (DSCC), DLA Land and Maritime, Product Test Center
Division, Mechanical Lab, Columbus, Ohio.
A. 300 GMS Gear Metrology System Software:
GAMA 3 Gear Inspection Software upgrade to include previous software that was reduced from the original quote.
(1) Gleason Material Nr.: 66006-A20 20,723.74 20,723.74 (SW)-GAMA-SPIRAL BEVEL
This software provides comparative analysis of production parts relative to hard or theoretical masters. Capabilities include:
- Index and pitch test with analysis capabilities to optional bevel gear standards
AGMA390.03, DIN3965, JIS1704, GB11365_89, AGMA 2009 and ISO 17485. Must be purchased individually.
- Tooth Thickness test - Zero order correction from G-AGE
- Tip, root and depth test
- Flank form test grid resolution from 3 x 3 to 99 x 99 with default grid 9 x5.
- Point to point and scanning modes are supported
- Auto tooth find, for easy operation.
- Inverted Pinion and Gears measurement for long shaft parts.
- Nominal modification of Gleason CMM text files for master digitization
- Inspection results provided in G-AGE format
- Master coordinate values based upon data files from G-AGE. Results are reported via the file for entry into the G-AGE correction software. This may be used as an alternative to digitized hard master values.
- Test results have PDF and SVG support for easy information exchange and easy viewing through Adobe® or any HTML explorer.
- Test results can also be saved to Q-DAS format or to a CSV file for further SPC study and process capability study.
(2) Gleason Material Nr.: 66013-A20 20,192.36 20,192.36 (SW)-GAMA-STRAIGHT BEVEL GEAR
Attachment 2
300GMS Gear Metrology System Software Upgrade
DLA Land and Maritime Engineering & Technical Support Directorate
Product Test Center Division, Mechanical Lab, VTM
This software package allows the inspection of index, pitch, flank form, and tooth thickness deviation of straight bevel gear teeth. Capabilities include:
- Testing capability which permits digitizing tooth flanks typically utilizing a 9 x 5 matrix of points located according to established edge reduction.
- Production part testing which reproduces a hard master test strategy to permit accurate comparison.
- Comparative analysis of the production part versus master geometry results in a 3-D graphics presentation and tabular listing of values at each node.
- Index and pitch test with analysis capabilities to bevel gear standards AGMA390.03, DIN3965, JIS1704, GB11365_89, AGMA 2009 and ISO 17485. Which must be purchased separately.
(3) Gleason Material Nr.: 1317170 13,284.45 13,284.45 (SW) GAMA-SBG-NOMINAL
GENERATION
Nominal Generation Developer for Spiral Bevel Gears
This option provides the ability to generate nominal data for Spiral Bevel Gears based on cutting summary data. Please consult GMS Sales for a list of bevel cutting/grinding machines models supported by this software. Nominal Flank form geometry shall be computed in order to allow
GAMA measurement of a master which shall then be used to modify the original computed flank form coordinates.
The modified nominal information shall then be used to perform measurements of production bevels as compared to the master bevel.
- Requires cutting summary input for file generation
- User defined edge reduction for control inspection area.
- Programmable grid size (number of lines and columns)
- The program is required for setting up new jobs. Existing jobs can be run from GAMA directly.
- CAGE4WIN or GAGE4WIN are not required to use this program. The only data required is basic gear data and a Gleason cutting summary (preferably developed settings)
- The software calculates a CMM text file of nominal data and stores the CMM text file.
- Machine corrections are NOT possible using this program.
(4) Gleason Material Nr.: 41763-A11 746.94 746.94 HTB Operating System License
300GMS Gear Metrology System Software Upgrade
DLA Land and Maritime Engineering & Technical Support Directorate
Product Test Center Division, Mechanical Lab, VTM
(5) Gleason Material Nr.: 1789484 13,284.45 13,284.45 (SW) GAMA-STB-NOMINAL
GENERATION NEW
Provides the ability to generate nominal data for Straight Bevel Gears based on the bevel gear design. Nominal Flank form geometry shall be computed in order to allow GAMA measurement of a master which shall then be used to modify the original computed flank form coordinates.
The modified nominal information shall then be used to perform measurements of production bevels as compared to the master bevel.
- Requires bevel design information.
- User defined edge reduction for control inspection area.
- Programmable grid size (number of lines and columns)
- This program is required for setting up new jobs. Existing jobs can be run from GAMA directly.
- CAGE4WIN or GAGE4WIN are not required to use this program. The only data required is basic gear data.
- The software calculates a CMM text file of nominal data and stores the CMM text file.
- Machine corrections are NOT possible using this program.
(6) Gleason Material Nr.: 1262714 0.00 0.00 INSTALLATION-REMOTE
Installation planned by remote session, which is included.
(7) Gleason Material Nr.: 1262715 SOFTWARE TRAINING
3 Days of training includes travel and lodging.
Other Requirements:
1. Basic and advanced operator training (estimated 3 days) shall be at the DLA Product
Test Center Division location, Mechanical Lab, Bldg. 9, Columbus, OH.
2. All training materials shall be supplied by the contractor.
3. Contractor shall contact Ryan Kirschbaum (614-693-0174, Ryan.Kirschbaum@dla.mil) or Jeff Fleeger (614-693-4924, Jeffrey.Fleeger@dla.mil) to schedule the delivery.
4. Payment of invoices will be accomplished by payment through the Defense Finance and Accounting Service. Invoices will be submitted to the Wide Area Workflow system in accordance with DFARS 252.232-7003 Electronic Submission of Payment
Requests and Receiving Reports and DFARS 252.232-7006 Wide Area Workflow
Payment Instructions within 10 workdays after the conclusion of work performed.
Invoices shall be submitted through Wide Area Workflow (WAWF), See DFARS
300GMS Gear Metrology System Software Upgrade
DLA Land and Maritime Engineering & Technical Support Directorate
Product Test Center Division, Mechanical Lab, VTM
Clause 252.232-7006 Wide Area Workflow Payment Instructions for detailed instructions on how to submit invoices.
5. DODAAC: SL0702
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