Attach-2-Specifications.pdf

U.S. FISH & WILDLIFE SERVICE

EUFAULA NATIONAL WILDLIFE REFUGE

367 HWY 165

EUFAULA, AL 36027

REHABILITATION OF THE BRADLY PUMP STATION

TECHNICAL SPECIFICATIONS

BRADLY UNIT PUMP STATION USFWS

ISSUED FOR CONSTRUCTION SUBMITTAL

DECEMBER 17, 2021

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction Eufaula National Wildlife Refuge, Eufaula AL December 17, 2021

SIGNATURE - 1

SIGNATURE PAGE

Civil Engineer: Joseph S. Kurz, P.E.

Sections covered by this seal include:

01 11 00; 09 96 00; 32 31 13

Mechanical Engineer: Scott W. Walters, PE

35 45 04

Electrical Engineer: Stephen Santilian, PE

26 05 03, 26 05 19, 26 05 26, 26 05 33, 26 09 23, 26 33 00, 26 41 00, 26 56 00

TABLE OF CONTENTS

USFWS Eufaula – Bradley Unit Pump Station

SPECIFICATIONS – To be provided by USFWS except as noted*

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00* Summary of Work – provided by Wood 01 31 00 Project Management and Coordination 01 33 00 Submittal Procedures 01 40 00 Quality Requirements 01 50 00 Temporary Facilities and Controls 01 57 13 Temporary Erosion and Sediment Control 01 60 00 Product Requirements 01 71 23 Construction Surveying 01 77 00 Closeout Procedures

DIVISION 09 - FINISHES

09 96 00 High-Performance Coatings

DIVISION 26 - ELECTRICAL

26 05 03 Equipment Wiring Connections 26 05 19 Low-Voltage Electrical Power Conductors and Cables 26 05 26 Grounding and Bonding for Electrical Systems 26 05 33 Raceway and Boxes for Electrical Systems 26 09 23 Lighting Control Devices 26 33 00 Battery Equipment 26 41 00 Facility Lightning Protection 26 56 00 Exterior Lighting

DIVISION 32 – EXTERIOR IMPROVEMENTS

32 31 13 Chain Link Fences and Gates

DIVISION 35 – MECHANICAL EQUIPMENT

35 45 04 Diesel Driven Pump System

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 1 of 6

SECTION 01 11 00

SUMMARY OF WORK

PART 1 - GENERAL

1.1 GENERAL DESCRIPTION

A. The work includes furnishing all labor, materials, equipment, transportation, supervision, and other incidental work required to complete all of the project requirements. Other incidental work includes any and all other items necessary to ensure a complete, usable and maintainable final product including work not specifically stated elsewhere in this specification. The Contractor shall comply with the “Buy American Act” for all purchases of equipment and materials.

Bid Items:

1. Erosion Control - Install perimeter and in-water erosion control as per construction drawings

2. Remove existing pump – send to manufacturer “MWI 7775 SW 9th St, Vero Beach FL 32968” for rebuild.

3. Remove existing diesel engine driver, remove all oils, contractor to recycle engine.

4. Rebuild pump-remove existing pump and “MWI” to modify with extended direct drive and reinstall rebuilt pump.

5. Replace diesel engine – replace diesel engine with EPA rated skid mounted diesel engine

6. Replace belt drive with shaft drive for higher efficiency.

7. Replace exhaust and muffler.

8. Remove existing fuel lines and install new fuel lines routed so as not to create trip hazards.

9. Provide oil drain extension for easy maintenance.

10. Repaint concrete fuel tank and relabel.

11. Apply rust inhibiting coating to exposed discharge pipe and pump shaft connection bracing.

12. Provide solar battery to power diesel engine.

13. Provide solar powered LED lighting and lighting protection.

14. Include solar power trickle charger to power the engine.

15. Provide bird deterrent solar designs and wildlife deterrent wiring designs.

16. Repair roof joists that were damaged in kind; Install lightning protection, grounding

17. Clean existing concrete pad

18. Remove all erosion control, restore site to original conditions

19. Provide existing pump pressure test before removal and after rebuild and re-install.

1.2 PHASING

Not used.

1.3 TEMPORARY FACILITIES

1.4 PROJECT PERFORMANCE PERIOD

The total Contract performance period shall be XX calendar days which includes the time needed to submit, review and approve all material submittals and complete all project record (closeout) documents.

1.5 PHASED CONSTRUCTION

Work shall be completed under a single phase. Phasing due to blackout dates or other delays shall be coordinated with refuge manager.

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 2 of 6

Access to the construction site and all other areas of parking and roadways that will be occupied during the project is to be coordinated through the Refugee Manager. Access to the Government’s facilities shall remain free and clear at all times; construction dust and debris shall not be permitted to migrate from the work area into adjacent areas.

1.6 LOCATION

The work scheduled is located at: 31°59'37.7"N 85°03'44.4"W

U.S. Fish & Wildlife Service 367 Hwy 165 Eufaula, AL 36027

1.7 INSPECTION PRIOR TO BID

Prospective bidders are encouraged to visit the site to familiarize themselves with the existing conditions. Arrangements for visiting the site may be made by contacting:

John Earle Refuge Manager, Eufaula NWR U.S. Fish & Wildlife Service 367 Hwy 165 Eufaula, AL 36027 Office 334/687.4065 x22 Email: john_earle@fws.gov

1.8 DRAWINGS ACCOMPANYING SPECIFICATION

Drawings to be used with these specifications shall consist of Construction Drawings dated 12/15/2021

1.9 WORK HOURS

The Contractor shall perform the Work at the site from Monday through Friday from 7:30 AM to 3:30 PM. The Contractor shall not have access to the site for the performance of any portion of the Work beyond these hours, during federal holidays nor weekends, to be coordinated with the site refugee manager. Blackout dates for highwater periods are from July through March. Contractor to verify and coordinate with refugee staff.

1.10 SPECIFIC ENVIRONMENTAL REQUIREMENTS

Construction and demolition debris become property of contractor and shall be disposed of at a permitted facility unless directed otherwise by the contract documents or the CO. Contractor shall provide copies of disposal receipts to the Government.

Contractor must comply with OSHA requirements for worker protection during construction.

1.11 AVAILABILITY OF UTILITY SERVICES

Contractor shall supply necessary utilities to perform construction of project. No electricity or water is available onsite

Provide temporary sanitation facilities for all personnel under the Contractor’s employment.

1.12 UNDERGROUND AND CONCEALED UTILITIES

No excavation onsite is anticipated. If excavation is needed, contractor shall perform any and all surveying/location of existing utilities prior to start of work.

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 3 of 6

1.13 UTILITY OUTAGES

Before interrupting or shutting down any utility, make a request for the interruption to the COR at least 3 working days prior to the anticipated interruption. Identify the utility, reason for interruption, proposed time of interruption, and duration of interruption. Do not interrupt utilities until authorized by the COR.

1.14 WORK COORDINATION

Closely coordinate all work with the FWS in order to minimize disturbances to personnel and operations.

1.15 CONTRACTOR USE OF PREMISES

The Work will be performed on Eufaula National Wildlife Refuge (ENWR) and U.S. Army Corps of Engineer (USACE) property. Become familiar with and obey station fire, traffic, and security regulations for both the ENWR and USACE. Personnel under the employ of the Contractor shall not stray from the immediate area of work or direct avenues of ingress and egress unless authorized in advance by the COR. Provide movable high-visibility safety fencing about all work areas and equipment lay-down areas located outdoors.

1.16 ACCESS TO FACILITY

Access to Bradley Unit Pump Station shall be coordinated with the FWS and Refugee Manager.

1.17 LAYDOWN AREA

The Contractor will be provided a laydown area in a location determined by the COR. The Contractor shall be responsible for restoring the area to its original condition at the completion of the work. The Contractor shall be responsible for repair of any damage incurred to buildings or pavement as a result of laydown activities.

1.18 CLEANUP

The Contractor shall keep the work area, including storage area, free from accumulations of waste materials on a daily basis and comply with all federal, state and local regulations pertaining to the storage, transport and disposal of wastes. The Contractor shall not use USFWS waste disposal facilities including garbage cans, trash piles or dumpsters. The Contractor shall provide covered waste containers to temporarily store all waste materials to prevent construction dust and debris from spreading onto active areas of the USFWS refugee.

1.19 STORM PROTECTION

Should warnings of winds of gale force or stronger be issued, the Contractor shall take every practicable precaution to minimize danger to person, the work, and to adjacent property. Precautions shall include, but not be limited to, closing all openings, removing all loose materials, tools and equipment from exposed locations, and removing or securing scaffolding and other temporary work.

Site is located in floodplain zone, Contractor to include evacuation plan for removal of equipment in the event of a flood.

1.20 RECEIPT OF MATERIALS

Shipment of equipment, materials, and supplies shall be addressed to the Contractor - not the Government. The Contractor must be on hand to accept shipments; the Government will not accept shipments.

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 4 of 6

1.21 DELIVERY AND STORAGE

Equipment and materials shall be carefully handled, properly stored, and adequately protected to prevent damage before and during installation, in accordance with the manufacturer's recommendations. Damaged or defective items shall be replaced at no additional cost to the Government. Location of storage and staging area will be designated by FWS. The Contractor shall be responsible for the security of all delivered materials and equipment. The Contractor shall secure all materials and equipment delivered to the site to prevent shifting or movement onto active areas of the preservation. Site is open to the public, measures to be taken to ensure public safety and security of equipment and supplies.

1.22 SECURITY

The Contractor shall provide the Contracting Officer with a list of names of all personnel who will be working on the site 72 hours in advance of commencing on-site activities. The Contractor may submit a revised list at any time during the project. Only personnel on the approved listing will be allowed onto the project site. The Contractor shall vet all of its employees by a third party before their names are submitted.

1.23 RECORD DOCUMENTS

The Record Documents shall be comprised of the Operation and Maintenance Manuals and the Record Drawings. The Contractor shall maintain at the job site two (2) sets of full size Contract Drawings marked to show any deviations which have been made from the Construction Contract Documents, including buried or concealed construction and utility features revealed during the course of construction. These drawings must be kept current with all deviations marked daily and shall be available for review by the COR at all times. These marked Contract Drawings shall form the basis for the Record Drawings. The Record Drawings, along with the Operation and Maintenance Manuals, form the project Record Documents (refer to section 01 33 00, “Submittal Procedures”, for Operations and Maintenance Manuals compiling instructions and additional requirements). The COR must approve and sign the project Record Documents (which include the Record Drawings) prior to release of Final Payment. Final Payment will not be approved until the marked Record Drawings are delivered to and approved by the Contracting Officer. Final Record Drawings must be submitted prior to requesting final inspection.

1.24 FINAL INSPECTION AND ACCEPTANCE

When the work is complete which will include completion of Contractor’s QA/QC inspection and completed punch list will Contractor submit in writing for final inspection (at least 10-workdays) to the Contracting Officer (Refer to Section 01 45 00)

1.25 WARRANTIES

All warranties and/or guarantees, either implied or expressed, for individual equipment shall be endorsed to the Government.

1.26 FIELD TESTS

Notify the FWS at least seven (7) working days in advance of the dates and times scheduled for all field tests.

1.27 SAFETY:

During the execution of this contract, the Contractor shall conform to the rules and regulations as set forth by OSHA Safety and Health Standards, 29 CFR Part 1926 - Safety and Health Regulations for

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 5 of 6

Construction. The Contractor shall provide barriers, temporary fencing, trench covers, etc. wherever work could cause injury to workers, visitors, U.S. Fish and Wildlife Service personnel, or dependents.

1.27 SAFETY PROGRAM

1.27.1 General

The Contractor is wholly responsible for work site safety. The Contractor shall implement a safety program that protects the lives and health of personnel in the construction area, prevents damage to property and avoids work interruptions. The Contractor shall provide appropriate safety measures including but not limited to barricades, signs and signal lights as well as complying with the requirements of all applicable Federal, State and Local safety laws, rules and regulations.

1.27.2 Compliance

The Contractor is specifically required to comply with the requirements of the U. S. Army Corps of Engineers "Safety and Health Requirements Manual" (EM 385-1-1, latest version available) and the “Accident Prevention” clause (FAR 52.236-13). Once accepted by the Government, the Contractor’s Health and Safety Plan (HASP) as specified in paragraph 1.27.3 shall become part of the Contract requirements. Note: This review/acceptance of the HASP does not in any way relinquish the Contractor from responsibility for work site safety nor the obligation to comply with the OSHA regulations found in 29 CFR 1910 & 1926 or any other State or Local safety law, rule or regulation applicable to the contract work. The U.S. Fish and Wildlife Service preservation will cooperate fully with the Department of Labor (Occupational Safety and Health Administration) in their enforcement of OSHA regulations.

1.27.3 Health and Safety Plan

The Contractor shall submit a written health and safety plan (HASP) within ten (10) calendar days following Contract award. At a minimum, this plan shall describe the Contractor's general safety program and identify specific safety provisions for hazards incidental to the contract work such as elevated working surfaces, working over water, working from floating work platforms, overhead crane operations or similar conditions of the work.

PART 2 - PRODUCTS

PART 3 - EXECUTION

-- End of Section --

REHABILITIATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 01 11 00 – Page 6 of 6

THIS PAGE INTENTIONALLY LEFT BLANK

Section 09 96 00 – Page 1 of 7

SECTION 09 96 00

HIGH-PERFORMANCE COATINGS

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM SI10 (2016) American National Standard for Use of the

International System of Units (SI): The Modern Metric System

MASTER PAINTERS INSTITUTE (MPI)

MPI ASM (2019) Architectural Painting

Specification Manual

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC 7/NACE No.4 (2007) Brush-Off Blast Cleaning

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

QPL-TNT-AP-28 (2004) Paint, Aluminum, Heat Resisting (1200 Degrees F)

1.2 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Equipment List

SD-03 Product Data

Heat-Resistant Coatings

Epoxy Coatings

Polyurethane Coatings

Chlorinated-Rubber Coatings

SD-07 Certificates

Heat-Resistant Coatings

Epoxy Coatings

Polyurethane Coatings

Chlorinated-Rubber Coatings

Section 09 96 00 – Page 2 of 7

Manufacturer's Printed Instructions

1.3 QUALITY CONTROL

A. Comply with Master Painters Institute (MPI) Standards indicated and listed in "MPI Approved Products List." Comply with the requirements in "MPI Architectural Painting Specification Manual" before any project is started.

B. Submit an equipment list consisting of a list of proposed equipment to be used in performance of construction work.

C. Submit three color chips 75 millimeter by 100 millimeter 3-inch by 4-inch or manufacture's pull-down of each finish color and gloss as scheduled.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Deliver special coating materials to the project in their original containers bearing manufacturer's name, descriptive label, and coating formulations. Provide new and unopened containers.

B. Store special coating materials in tightly closed containers in a covered, well-ventilated area where they are not exposed to excessive heat, fumes, sparks, flame, or direct sunlight. Protect water-based coatings against freezing.

C. Store solvents, thinners, and equipment cleaners with the same care as the coating materials with ambient temperatures continuously maintained at a minimum 7 degrees C 45 degrees F.

2.1 PERFORMANCE REQUIREMENTS

A. Submit manufacturer's catalog data including manufacturer's name and identification. Include detailed data analysis of each special coating material required for the project, with all the coating constituents measured as percentages of the total weight of the coating. Also provide manufacturer's data concerning application, thinning, and average coverage per liter gallon

1. Heat-Resistant Coatings:

a. Category 4, 427 to 649 Degrees C 800 to 1,200 Degrees F.

b. Provide an aluminum‐pigmented, silicone‐resin‐based coating for surface temperatures not exceeding 649 degrees C 1,200 degrees F conforming to QPL‐TNT‐ AP‐28, as modified.

c. Apply a minimum two coats with a minimum 0.05 millimeter dry‐film thickness of 2 mils.

d. Ensure the coating pigment contains a minimum 28 percent aluminum, based on the total weight of the material. Ensure coating contains a minimum of 22 percent silicone resin and a maximum of 49 percent of volatile thinners and driers based on the total weight of the material.

2.2 MATERIALS

A. Epoxy Coatings:

1. Conform to MPI ASM, No. 116 for epoxy coatings and epoxy block filler, as modified.

2. Resins for finish coats are based on a polyamide-cured, epoxy-resin material. Apply finish coats with a dry-film thickness of not less than 0.1 millimeter 4 mils per coat.

Finish color and gloss are as indicated.

B. Concrete Surface Coatings: Apply an epoxy coating system in conformance with MPI ASM, No.

77 and water-based epoxy coating system in conformance with MPI ASM, No. 115 for vertical

Section 09 96 00 – Page 3 of 7 concrete surfaces. Apply an epoxy slip-resistant deck coating system in conformance with MPI ASM, No. 82. Apply a prime coat to fill concrete surface pores with a total dry-film thickness of not less than 0.05 millimeter 2 mils.

C. Ferrous and Galvanized Metal Surface Coatings: Coatings on ferrous and galvanized metal surfaces consist of a prime coat and not less than two finish coats. Comply with MPI ASM, No.

101 for an epoxy zinc primer with a metallic-zinc pigment for the substrate to be coated and the end use of the coated surface. Ensure resin solids and zinc pigment are not less than 80 percent of the total weight of the coating material. Apply prime coat with a total dry-film thickness of not less than 0.1 millimeter 4 mils. Provide an epoxy-based finished coat as specified. Fast cure epoxy mastic shall conform to MPI ASM, No 108.

D. Concrete Surface Coatings: Apply a polyurethane, pigmented coating system in conformance with MPI ASM, No. 72 and MPI ASM, No. 90 Polyurethane, Clear, Two-Component Coating System in conformance with MPI ASM, No. 78. Ensure the prime coat fills surface pores with a total dry-film thickness of not less than 0.05 millimeter 2 mils. Finish coats are polyurethane-based material as specified.

E. Ferrous and Galvanized Metal Surface Coatings: Apply a polyurethane, pigmented coating system in conformance with MPI ASM, No. 72, MPI ASM, No. 77, and MPI ASM, No. 101 high-performance architectural latex coating system in conformance with MPI ASM, No. 134, No. 138, and MPI ASM, No. 140. Apply a prime coat with a dry-film thickness of not less than

0.05 millimeter 2 mils. Finish coats are polyurethane-based material as specified.

K. Chlorinated-Rubber Coatings: Base resins for finish coats on a modified, chlorinated-rubber, phenolic-resin material. Ensure coating materials contain not less than 20 percent chlorinated rubber resin, based on the total weight of the material. Apply finish coats with a dry-film thickness of not less than 0.07 millimeter 3 mils per coat. Finish coating color is as indicated.

1. Concrete Surface Coatings: Apply a minimum three coats on concrete surfaces.

Provide prime coats with a chlorinated-rubber resin material as recommended by the coating manufacturer for the substrate to be coated and the end use of the coated surfaces. Ensure the prime coat fills concrete surface pores with a total film thickness of not less than 0.05 millimeter 2 mils. Finish coats are chlorinated-rubber-based coatings as specified.

2. Masonry Surface Coatings: Apply a minimum of two finish coats of masonry block filler on masonry surfaces. Block fillers are based on an epoxy-ester resin material as recommended by the coating manufacturer for the substrate and end use of the coated surface. Fill surface pores with block filler at a total film thickness of not less than 0.2 millimeter 7 mils. Finish coats are chlorinated-rubber-based coatings as specified.

3. Ferrous and Galvanized Metal Surface Coatings: Apply a minimum two coats of high performance architectural latex coating in conformance with MPI ASM, No. 79 on ferrous and galvanized metal surfaces. Apply prime coat with a dry-film thickness of not less than 0.07 millimeter 3 mils. Finish coats are chlorinated rubber-based coatings as specified.

3.1 PREPARATION

A. Surface Preparation:

1. Protect adjacent materials and equipment against damage from spillage, dripping, and spatter of coating materials. Leave clean building materials and equipment with all damaged surfaces corrected. Provide "WET PAINT" signs to indicate newly painted surfaces.

2. Protect work of other trades against damage from coating operation. Correct damage by cleaning, repairing, replacing, and recoating, as approved by the Contracting Officer, and leave in an undamaged condition. At completion of construction activities of other

Section 09 96 00 – Page 4 of 7 trades, touch up and restore damaged or defaced coated surfaces.

3. Provide forced ventilation for interior spaces during application and drying of coatings to prevent the buildup of toxic or explosive concentrations of solvent vapors.

4. Provide fire extinguishers of the required quantity and correct type to combat flammable liquid fires.

5. Dispose of rags that are used to wipe up coating materials, solvents, and thinners by drenching with water and placing them in a covered metal container.

B. Cleaning:

1. At end of each workday, remove rubbish, empty cans, rags, and other discarded materials from Project site.

2. After completing coating application, clean spattered surfaces. Remove spattered coatings by washing, scraping, or other methods. Do not scratch or damage adjacent finished surfaces.

3. Clean application equipment promptly and thoroughly with a suitable solvent after each use and stored in a clean, covered, well-ventilated container.

C. Concrete Surfaces:

1. Conform to MPI ASM for substrates indicated. Remove plates, machined surfaces, and similar items already in place that are not to be coated. Provide surface-applied protection before surface preparation and coating where removal is impractical or impossible. After completing coating operations, reinstall items that were removed.

2 Clean dirt, oil, grease, and incompatible paints from substrates to ensure bonding.

Coordination of shop-applied prime coats with high-performance coatings is critical.

Remove incompatible primers. Reprime substrate with compatible primers as required to produce coating systems indicated.

3. Concrete Substrates:

a. Remove release agents, curing compounds, efflorescence, and chalk. Maximum allowable moisture content of concrete is 12 percent. Measure moisture content with an electronic moisture meter.

b. Clean surfaces with pressurized water. Use pressure range of 1500 to 4000 psi at 6 inches to 12 inches.

c. Comply with SSPC 7/NACE No.4 (NACE No. 4), "Brush-Off Blast Cleaning" for abrasive cleaning.

D. Steel Substrates:

1. Remove rust and loose mill scale. Clean using methods recommended in writing by coating manufacturer. Conform to SSPC 7/NACE No.4 for blast cleaning.

E. Galvanized-Metal Substrates:

1. Remove grease and oil residue from galvanized sheet metal fabricated from coil stock by mechanical methods to produce clean, lightly etched surfaces that promote adhesion of subsequently applied coatings.

F. Aluminum Substrates:

1. Remove surface oxidation.

G. Coating Material Preparation:

1. Mix and prepare coating materials in accordance with the coating manufacturer's printed instructions for applying the particular material and coat. Keep materials which are not in actual use in closed containers.

2. Coating materials that have been mixed with an automatic shaker are allowed to stand to let air bubbles escape, then given a final hand mixing before application. Stir materials so as to produce a mixture of uniform density. Stir at frequent intervals during application to prevent skinning. Do not stir film which may form on the surface of the material. Remove film and strain, if necessary.

H. Thinning: Thinning is done in accordance with coating manufacturer's printed directions for the particular material and coat.

Section 09 96 00 – Page 5 of 7

I. Tinting: Ensure prime and intermediate coats of paint are slightly different tints from the finish coat to facilitate identification of each coat. Tinting is done by the coating manufacturer and clearly identified as to color and coat.

3.2 APPLICATION

A. Do not perform exterior painting in damp or rainy weather. Interior painting is not allowed until the building is enclosed and has thoroughly dried out. Painting is not allowed below 10 degrees C 50 degrees F or above 35 degrees C 95 degrees F. Apply paint in accordance with the coating manufacturer's recommendations, and as specified.

B. Ensure coating application is done by skilled applicators. Apply coatings to clean and properly prepared surfaces. Apply coatings with clean, high-quality application equipment. Allow sufficient time between coats to ensure complete drying and curing. Sand and dust surfaces between coatings, as required, to produce a surface free of visible defects. Lightly sand high gloss coatings and clear finishes between coats to ensure bond of following coats.

C. Apply coats to the surfaces in an even film. Cloudiness, spotting, holidays, laps, application marks, runs, sags, and other similar surface imperfections are not acceptable. Remove defective coating applications and re-coat as directed.

D. Ensure coating lines such as wainscots are sharp, true, and well-defined. Tape may be used to establish coating lines, providing tape is removed before ragging or sawtooth edges form.

E. Ensure surfaces, including edges, corners, crevices, welds, and other similar changes in surface plane, meet the dry-film thickness not less than specified.

F. Apply coatings to supporting beam and concrete surface to create secondary containment beneath the diesel engine.

G. Apply coatings to existing concrete diesel storage tank and re-label to match existing notifications.

H. Brush Application: Use clean, proper size brushes for high-quality application of the specified coating materials. Brush out slow-dry coatings. Brush out quick-dry coatings only enough to spread out evenly.

I. Roller Application: Use clean roller covers of the proper nap length, nap texture, and material for high-quality application of the specified coating materials. Ensure roller application is equivalent in all respects to the same coats applied by high-quality brush application.

J. Spray Application: Spray application of coatings is limited to finish coats on metal frame works, siding, decking, wire mesh, and other surfaces where hand work would be inferior. Apply spray coatings as equivalent in all respects to the same coats applied by high quality brush application.

Permit each spray coat to cure before the succeeding coat is applied. Do not double back with application equipment, for the purpose of building up film thickness of two coats in one operation.

Cover surfaces adjacent to sprayed areas to prevent damage from overspray, coating rebound, and spray drift.

3.3 FIELD QUALITY CONTROL

A. Field Test: Government may take dry-film tests from time to time on finished surfaces. Apply additional coatings to surfaces where there is less than the minimum specified dry-film thickness.

Section 09 96 00 – Page 6 of 7

B. Repairing: Remove damaged and unacceptable portions of completed work and replace with new work to match adjacent surfaces at no additional cost to the Government.

-- End of Section –

Section 09 96 00 – Page 7 of 7

REHABILITATION OF THE BRADLEY PUMP STATION Issued for Construction

Section 26 05 03 – Page 1 of 2

SECTION 26 05 03

EQUIPMENT WIRING CONNECTIONS

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes electrical connections to equipment.

B. Related Sections:

1. Section 260519 - Low-Voltage Electrical Power Conductors and Cables.

2. Section 260533 - Raceway and Boxes for Electrical Systems.

1.2 REFERENCES

A. National Electrical Manufacturers Association:

1. NEMA WD 1 - General Requirements for Wiring Devices.

2. NEMA WD 6 - Wiring Devices-Dimensional Requirements.

1.3 SUBMITTALS

A. Section 013300 - Submittal Procedures: Submittal procedures.

B. Product Data: Submit wiring device manufacturer's catalog information showing dimensions, configurations, and construction.

C. Manufacturer's installation instructions.

1.4 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations, sizes, and configurations of equipment connections.

1.5 COORDINATION

A. Obtain and review shop drawings, product data, manufacturer's wiring diagrams, and manufacturer's instructions for equipment furnished under other sections.

B. Determine connection locations and requirements.

C. Sequence rough-in of electrical connections to coordinate with installation of equipment.

D. Sequence electrical connections to coordinate with start-up of equipment.

Section 26 05 03 – Page 2 of 2

Not used

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verify equipment is ready for electrical connection, for wiring, and to be energized.

3.2 INSTALLATION

A. Make electrical connections.

B. Make conduit connections to equipment using flexible conduit. Use liquidtight flexible conduit with watertight connectors in damp or wet locations.

C. Connect heat producing equipment using wire and cable with insulation suitable for temperatures encountered.

D. Install control devices to complete equipment wiring requirements.

E. Install interconnecting conduit and wiring between devices and equipment to complete equipment wiring requirements.

3.3 ADJUSTING

A. Cooperate with utilization equipment installers and field service personnel during checkout and starting of equipment to allow testing and balancing and other startup operations.

Section 26 05 19 – Page 1 of 4

SECTION 26 05 19

LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES

1.1 SUMMARY

A. Section includes building wire and cable; and wiring connectors and connections.

1.2 REFERENCES

A. International Electrical Testing Association:

1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems.

B. National Fire Protection Association:

1. NFPA 70 - National Electrical Code.

C. Underwriters Laboratories, Inc.:

1. UL 1277 - Standard for Safety for Electrical Power and Control Tray Cables with Optional Optical-Fiber Members.

1.3 SYSTEM DESCRIPTION

A. Product Requirements: Provide products as follows:

1. Solid conductor for feeders and branch circuits 10 AWG and smaller.

2. Conductor not smaller than 12AWG for power and lighting circuits.

3. Increase wire size in branch circuits to limit voltage drop to a maximum of 3 percent.

B. Wiring Methods: Provide the following wiring methods:

1. Exterior Locations: Use only building wire XHHW insulation in raceway.

1.4 DESIGN REQUIREMENTS

A. Conductor sizes are based on copper.

1.5 SUBMITTALS

A. Section 013300 - Submittal Procedures: Requirements for submittals.

B. Product Data: Submit for building wire .

1.6 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of components and circuits.

1.7 QUALITY ASSURANCE

A. Perform Work in accordance with the State of Alabama standard.

B. Maintain one copy of each document on site.

Section 26 05 19 – Page 2 of 4

1.8 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years experience.

1.9 FIELD MEASUREMENTS

A. Verify field measurements are as indicated on Drawings.

1.10 COORDINATION

A. Where wire and cable destination is indicated and routing is not shown, determine routing and lengths required.

B. Wire and cable routing indicated is approximate unless dimensioned.

PART 2 - PRODUCTS

2.1 BUILDING WIRE

A. Manufacturers:

1. General Cable

2. Substitutions: Section 016000 - Product Requirements.

B. Product Description: Single conductor insulated wire.

C. Conductor: Copper and Aluminum as indicated on drawings.

D. Insulation Voltage Rating: 600 volts.

E. Insulation Temperature Rating: 75 degrees C.

F. Insulation Material: Thermoplastic.

2.2 WIRING CONNECTORS

A. Split Bolt Connectors:

1. Manufacturers:

a. Thomas and Betts.

b. Substitutions: Section 016000 - Product Requirements.

B. Solderless Pressure Connectors:

1. Manufacturers:

a. Thomas and Betts.

b. Substitutions: Section 016000 - Product Requirements.

C. Compression Connectors:

1. Manufacturers:

Section 26 05 19 – Page 3 of 4

a. Thomas and Betts.

b. Substitutions: Section 016000 - Product Requirements.

2.3 TERMINATIONS

A. Terminal Lugs for Wires 6 AWG and Smaller: Solderless, compression type copper.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verify mechanical work likely to damage wire and cable has been completed.

B. Verify raceway installation is complete and supported.

3.2 PREPARATION

A. Completely and thoroughly swab raceway before installing wire.

3.3 INSTALLATION

A. Route wire and cable to meet Project conditions.

B. Neatly train and lace wiring inside boxes and equipment.

C. Identify each conductor with its DC polarity.

D. Special Techniques--Building Wire in Raceway:

1. Pull conductors into raceway at same time.

E. Special Techniques - Cable:

1. Use suitable cable fittings and connectors.

F. Special Techniques - Wiring Connections:

1. Clean conductor surfaces before installing lugs and connectors.

2. Make splices, taps, and terminations to carry full ampacity of conductors with no perceptible temperature rise.

3. Install solderless pressure connectors with insulating covers for copper conductor splices and taps, 8 AWG and smaller.

G. Install stranded conductors for branch circuits 10 AWG and smaller. Install crimp on fork terminals for device terminations. Do not place bare stranded conductors directly under screws.

H. Install terminal lugs on ends of 600 volt wires unless lugs are furnished on connected device, such as circuit breakers.

I. Size lugs in accordance with manufacturer's recommendations terminating wire sizes.

3.4 WIRE COLOR

A. General:

1. For wire sizes 10 AWG and smaller, install wire colors in accordance with the following:

Section 26 05 19 – Page 4 of 4

a. Black and red for DC circuits.

B. Ground Conductors:

1. For 6 AWG and smaller: Green.

2. For 4 AWG and larger: Identify with green tape at both ends and visible points including junction boxes.

3.5 FIELD QUALITY CONTROL

A. Section 014000 - Quality Requirements: Field inspecting, testing, adjusting, and balancing.

B. Inspect and test in accordance with NETA ATS, except Section 4.

C. Perform inspections and tests listed in NETA ATS, Section 7.3.1.

Section 26 05 26 – Page 1 of 4

SECTION 26 05 26

GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Rod electrodes.

2. Wire.

3. Mechanical connectors.

4. Exothermic connections.

B. Related Sections:

1. Section 264100 - Facility Lightning Protection: Grounding of lightning protection system.

1.2 REFERENCES

A. Institute of Electrical and Electronics Engineers:

1. IEEE 142 - Recommended Practice for Grounding of Industrial and Commercial Power Systems.

B. International Electrical Testing Association:

1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems.

C. National Fire Protection Association:

1. NFPA 70 - National Electrical Code.

1.3 SYSTEM DESCRIPTION

A. Grounding systems use the following elements as grounding electrodes:

1. Rod electrode.

2. Metal retaining wall.

1.4 SUBMITTALS

A. Section 013300 - Submittal Procedures: Requirements for submittals.

B. Product Data: Submit data on grounding electrodes and connections.

C. Test Reports: Indicate overall resistance to ground and resistance of each electrode.

D. Manufacturer's Installation Instructions: Submit for active electrodes.

1.5 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of components and grounding electrodes.

Section 26 05 26 – Page 2 of 4

1.6 QUALITY ASSURANCE

A. Provide grounding materials conforming to requirements of NEC, IEEE 142, and UL labeled.

B. Perform Work in accordance with the State of Alabama standard.

1.7 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing Products specified in this section with minimum three years experience.

B. Installer: Company specializing in performing work of this section with minimum 3 years experience.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Section 016000 - Product Requirements: Requirements for transporting, handling, storing, and protecting products.

B. Accept materials on site in original factory packaging, labeled with manufacturer's identification.

C. Protect from weather and construction traffic, dirt, water, chemical, and mechanical damage, by storing in original packaging.

D. Do not deliver items to project before time of installation. Limit shipment of bulk and multiple-use materials to quantities needed for immediate installation.

PART 2 - PRODUCTS

2.1 ROD ELECTRODES

A. Manufacturers:

1. Erico

2. Substitutions: Section 016000 - Product Requirements.

B. Product Description:

1. Material: Copper-clad steel.

2. Diameter: 1/2 inch.

3. Length: 8 feet.

C. Connector: Connector for exothermic welded connection.

2.2 WIRE

A. Material: Stranded copper.

B. Foundation Electrodes: #2/0 AWG.

C. Grounding Electrode Conductor: Copper conductor bare.

D. Bonding Conductor: Copper conductor bare.

Section 26 05 26 – Page 3 of 4

2.3 MECHANICAL CONNECTORS

A. Manufacturers:

1. Erico.

2. Substitutions: Section 016000 - Product Requirements.

B. Description: Bronze connectors, suitable for grounding and bonding applications, in configurations required for particular installation.

2.4 EXOTHERMIC CONNECTIONS

A. Manufacturers: Erico

1. Substitutions: Section 016000 - Product Requirements.

B. Product Description: Exothermic materials, accessories, and tools for preparing and making permanent field connections between grounding system components.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verification of existing conditions before starting work.

3.2 PREPARATION

A. Remove paint, rust, mill oils, surface contaminants at connection points.

3.3 INSTALLATION

A. Install in accordance with IEEE 142.

B. Install rod electrodes at locations as indicated on Drawings.

C. Install #2/0 AWG bare copper wire in foundation footing as indicated on Drawings.

D. Install grounding electrode conductor and connect to reinforcing steel in foundation footing as indicated on Drawings.

E. Bond together metal fencing; bond to ground.

F. Bond together reinforcing steel and metal accessories in structures.

G. Bond to lightning protection system. Refer to Section 264100.

H. Permanently attach equipment and grounding conductors prior to energizing equipment.

3.4 FIELD QUALITY CONTROL

A. Section 014000 - Quality Requirements: Field inspecting, testing, adjusting, and balancing.

B. Inspect and test in accordance with NETA ATS, except Section 4.

C. Grounding and Bonding: Perform inspections and tests listed in NETA ATS, Section 7.13.

Section 26 05 26 – Page 4 of 4

D. Perform ground resistance testing in accordance with IEEE 142.

E. Perform continuity testing in accordance with IEEE 142.

Section 26 05 33 – Page 1 of 4

SECTION 26 05 33

RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes conduit and tubing, surface raceways, wireways, outlet boxes, pull and junction boxes, and handholes.

B. Related Sections:

1. Section 260503 - Equipment Wiring Connections.

2. Section 260526 - Grounding and Bonding for Electrical Systems.

1.2 REFERENCES

A. American National Standards Institute:

1. ANSI C80.1 - Rigid Steel Conduit, Zinc Coated.

B. National Electrical Manufacturers Association:

1. NEMA FB 1 - Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit and Cable Assemblies.

1.3 SYSTEM DESCRIPTION

A. Raceway and boxes located as indicated on Drawings, and at other locations required for splices, taps, wire pulling, equipment connections, and compliance with regulatory requirements. Raceway and boxes are shown in approximate locations unless dimensioned.

Provide raceway to complete wiring system.

B. Outdoor Locations, Above Grade: Provide rigid steel conduit. Provide cast metal or nonmetallic outlet, pull, and junction boxes.

1.4 DESIGN REQUIREMENTS

A. Minimum Raceway Size: 3/4 inch unless otherwise specified.

1.5 SUBMITTALS

A. Section 013300 - Submittal Procedures: Submittal procedures.

B. Product Data: Submit for the following:

1. Flexible metal conduit.

2. Raceway fittings.

3. Conduit bodies.

4. Junction boxes.

C. Manufacturer's Installation Instructions: Submit application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product.

Section 26 05 33 – Page 2 of 4

1.6 CLOSEOUT SUBMITTALS

A. Project Record Documents:

1. Record actual locations and mounting heights of outlet, pull, and junction boxes.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Section 016000 - Product Requirements: Product storage and handling requirements.

B. Protect conduit from corrosion and entrance of debris by storing above grade. Provide appropriate covering.

C. COORDINATION

D. Coordinate installation of outlet boxes for equipment connected under Section 260503.

PART 2 - PRODUCTS

2.1 METAL CONDUIT

A. Manufacturers:

1. Allied Tube and Conduit

2. Substitutions: Section 016000 - Product Requirements.

B. Rigid Steel Conduit: ANSI C80.1.

C. Fittings and Conduit Bodies: NEMA FB 1; material to match conduit.

2.2 JUNCTION BOXES

A. Manufacturers:

1. Thomas and Betts

2. Substitutions: Section 016000 - Product Requirements.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verify locations and routing and termination locations of raceway prior to rough-in.

3.2 INSTALLATION

A. Install Work in accordance with State of Alabama standards.

B. Arrange raceway and boxes to maintain headroom and present neat appearance.

3.3 INSTALLATION - RACEWAY

A. Raceway routing is shown in approximate locations unless dimensioned. Route to complete wiring system.

B. Arrange raceway supports to prevent misalignment during wiring installation.

Section 26 05 33 – Page 3 of 4

C. Support raceway using coated steel or malleable iron straps.

D. Do not support raceway with wire or perforated pipe straps. Remove wire used for temporary supports

E. Do not attach raceway to ceiling support wires or other piping systems.

F. Route exposed raceway parallel and perpendicular to walls.

G. Maintain clearance between raceway and piping for maintenance purposes.

H. Maintain 12 inch clearance between raceway and surfaces with temperatures exceeding 104 degrees F.

I. Cut conduit square using saw or pipe cutter; de-burr cut ends.

J. Bring conduit to shoulder of fittings; fasten securely.

K. Install conduit hubs to fasten conduit to cast metal boxes with gaskets in damp and wet locations.

L. Install no more than equivalent of three 90 degree bends between boxes. Install conduit bodies to make sharp changes in direction, as around beams.

M. Avoid moisture traps; install junction box with drain fitting at low points in conduit system.

N. Install suitable caps to protect installed conduit against entrance of dirt and moisture.

3.4 INSTALLATION - BOXES

A. Install wall mounted boxes at elevations to accommodate mounting heights as indicated on Drawings.

B. Install junction boxes in unfinished areas only.

C. Do not fasten boxes to ceiling support wires or other piping systems.

D. Support boxes independently of conduit.

3.5 ADJUSTING

A. Install knockout closures in unused openings in boxes.

3.6 CLEANING

A. Clean interior of boxes to remove dust, debris, and other material.

B. Clean exposed surfaces and restore finish.

Section 26 05 33 – Page 4 of 4

Section 26 09 23 – Page 1 of 4

SECTION 26 09 23

LIGHTING CONTROL DEVICES

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Switches.

2. Switch plates.

B. Related Sections:

1. Section 260503 - Equipment Wiring Connections: Execution requirements for electric connections specified by this Section.

2. Section 260519 - Low-Voltage Electrical Power Conductors and Cables.

3. Section 260533 - Raceway and Boxes for Electrical Systems: Product requirements for raceway and boxes for placement by this Section.

1.2 REFERENCES

A. National Electrical Manufacturers Association:

1. NEMA ICS 2 - Industrial Control and Systems: Controllers, Contractors, and Overload

Relays, Rated Not More Than 2000 Volts AC or 750 Volts DC.

2. NEMA ICS 6 - Industrial Control and Systems: Enclosures.

1.3 SYSTEM DESCRIPTION

A. Distributed switching control using self contained individually mounted lighting switch.

1.4 SUBMITTALS

A. Section 013300 - Submittal Procedures: Requirements for submittals.

B. Shop Drawings: Indicate dimensioned drawings of lighting control system components and accessories.

1. Include typical wiring diagrams for each component.

C. Product Data: Submit manufacturer's standard product data for each system component.

D. Manufacturer's Installation Instructions: Submit for each system component.

1.5 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record following information:

1. Actual locations of components and record circuiting and switching arrangements.

B. Operation and Maintenance Data:

1. Submit replacement parts numbers.

2. Submit manufacturer's published installation instructions and operating instructions.

Section 26 09 23 – Page 2 of 4

A. Perform Work according to the State of Alabama standard.

B. Maintain one copy of each document on Site.

1.7 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing products specified in this Section with minimum three years experience.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Section 016000 - Product Requirements: Requirements for transporting, handling, storing, and protecting products.

B. Accept components on Site in manufacturer's packaging. Inspect for damage.

C. Protect components by storing in manufacturer's containers indoor protected from weather.

1.9 WARRANTY

A. Furnish five-year manufacturer's warranty for components.

1.10 EXTRA MATERIALS

A. Furnish one of each switch type.

PART 2 - PRODUCTS

2.1 SWITCHES

A. Manufacturers:

1. Leviton

2. Substitutions: Section 016000 - Product Requirements.

B. Wall Switch: Industrial grade non-pilot light toggle switches.

1. Color: White.

2.2 SWITCH PLATES

A. Manufacturers:

1. Leviton

2. Substitutions: Section 016000 - Product Requirements.

B. Product Description: Specification grade.

1. Material: Plastic.

2. Color: White.

Section 26 09 23 – Page 3 of 4

3.1 INSTALLATION

A. Mount switches as indicated on Drawings.

B. Install wiring according to Section 260519.

C. Use only properly color coded, stranded wire. Install wire sizes as indicated on Drawings. Install wire in conduit according to Section 260533.

D. Install Work according to the State of Alabama standards.

3.2 ADJUSTING

A. Test switches after installation to confirm proper operation.

Section 26 09 23 – Page 4 of 4

Section 26 33 00 – Page 1 of 2

SECTION 26 33 00

BATTERY EQUIPMENT

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes 12 VDC marine batteries.

1.2 REFERENCES

A. National Fire Protection Association:

1. NFPA 111 - Standard on Stored Electrical Energy Emergency and Standby Power Systems.

1.3 SUBMITTALS

A. Section 013300 - Submittal Procedures: Submittals procedures.

B. Product Data: Submit catalog and data sheets showing electrical characteristics and connection requirements. Include unit ratings, dimensions, and finishes. Include performance data for batteries.

1.4 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: Submit battery maintenance and unit testing procedures.

1.5 QUALITY ASSURANCE

A. Perform Work in accordance with NFPA 111.

B. Maintain one copy of document on site.

1.6 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years experience .

1.7 WARRANTY

A. Furnish three year manufacturer warranty for batteries.

PART 2 - PRODUCTS

2.1 EMERGENCY POWER SUPPLY

A. Manufacturers:

1. Renogy

2. Substitutions: Section 016000 - Product Requirements.

B. Input Voltage: 12 volts DC.

Section 26 33 00 – Page 2 of 2

C. Amp Hours: 100.

D. Output Voltage: 12 volts DC.

E. Maximum Recharge Time: 12 hours following a 50% discharge.

F. Battery: Deep Cycle GEL, valve regulated.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install units plumb and level.

3.2 FIELD QUALITY CONTROL

A. Section 014000 - Quality Requirements: Field inspecting, testing, adjusting, and balancing.

Section 26 41 00 – Page 1 of 4

SECTION 26 41 00

FACILITY LIGHTNING PROTECTION

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes air…