Attach 0008 19-48-4116 5 Unitization Procedures for Boxed Ammunition and Components on 4 Way Entry Pallets.pdf

APPROVED, COMBAT CAPABILITIES DEVELOPMENT

COMMAND ARMAMENTS CENTER

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

APPROVED BY ORDER OF COMMANDING GENERAL,

U.S. ARMY MATERIEL COMMAND

U.S. ARMY DEFENSE AMMUNITION CENTER

HANSSEN.JO

SEPH.W.1376

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PROJECT FSA 146/5-75 DRAWING 19-48-4116/5

PALLET UNIT DATA

ITEMS INCLUDED

*HAZARD

CLASS AND

DIVISION

*COMPATI-

BILITY GROUP

APPROX

WEIGHT

(LBS) NSN DODIC

1305- 01-155-5456 1.4 S 3,282

01-155-5455 A058 1.4 S 3,282

01-155-5458 A058 1.4 S 3,195

01-155-5459 A059 1.4 S 3,406

01-155-5462 A059 1.4 S 3,310

01-155-5461 A062 1.4 S 3,440

01-174-9277 A062 1.4 S 2,355

01-155-5457 A063 1.4 S 3,296

01-293-2132 A063 1.4 S 3,310

00-069-0869 A066 1.4 S 2,590

00-926-3970 A066 1.4 S 3,190

00-009-5568 A068 1.4 S 2,562

00-009-5569 A068 1.4 S 3,190

00-914-4719 A068 1.4 S 3,190

00-965-0832 A068 1.4 S 2,562

00-063-0319 A070 1.4 S 3,104

00-005-8006 A071 1.4 S 3,392

00-926-3930 A071 1.4 S 3,310

01-015-6185 A071 1.4 S 3,310

01-255-6276 A071 1.4 S 3,310

00-926-3929 A072 1.4 S 3,310

01-258-8693 A072 1.4 S 3,310

00-935-9253 A073 1.4 S 3,613

00-926-1876 A076 --------INERT-------- 3,214

01-411-2993 AA09 1.4 S 3,090

01-667-1920 AA40 1.4 S 3,286

01-467-3033 AA45 1.4 S 3,406

01-467-3037 AA46 1.4 S 3,282

01-467-3036 AA47 1.4 S 2,355

01-493-3653 AA68 1.4 S 2,254

01-493-3632 AA69 1.4 S 3,406

01-530-3982 AA99 1.4 S 3,248

01-536-5822 AB09 1.4 S 2,158

01-536-5827 AB10 1.4 S 2,158

01-536-5829 AB11 1.4 S 2,158

01-568-5686 AB46 --------INERT-------- 2,830

01-559-3333 AB57 1.4 S 3,406

01-582-7499 AB67 1.4 S 3,118

01-598-0155 AB77 1.4 S 3,454

01-598-1219 AB78 1.4 S 3,454

01-640-9490 AC04 1.4 S 3,104

01-670-5103 AC39 1.4 S 2,158

01-670-5126 AC40 1.4 S 2,158

01-671-1588 AC41 1.4 S 2,158

*HAZARD CLASSIFICATION DATA CONTAINED IN THE ABOVE CHART IS FOR GUIDANCE AND INFORMATIONAL PUR- POSES ONLY. VERIFICATION OF THE SPECIFIED DATA SHOULD BE MADE BY CONSULTING THE MOST RECENT

JOINT HAZARD CLASSIFICATION SYSTEM LISTING OR OTHER APPROVED LISTING(S).

REVISIONS

REVISION NO. 17, DATED MAY 2014, CONSISTS OF CHANGES PER ECP R11K2029-NOR 7 (NUMBERS 1 & 4), ECP

R12K2031-NOR 7 (NUMBER 2), ECP R12K2038-NOR 13 (NUMBER 1), AND ECP R13S2036-NOR 13 (NUMBERS 1 &4):

1. ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

2. DELETING ITEMS BY NATIONAL STOCK NUMBER FROM THE “PALLET UNIT DATA” CHART.

3. ADDING .029” THICKNESS STRAPPING TO THE ISOMETRIC VIEW ON PAGE 3.

4. UPDATING GENERAL NOTES “H”, “K”, AND “M” ON PAGE 3.

5. UPDATING APPROX WEIGHTS IN THE “PALLET UNIT DATA” CHART.

REVISION NO. 18, DATED OCTOBER 2016, CONSISTS OF CHANGES PER ECP R14K9001-NOR 17:

ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

REVISION NO. 19, DATED MARCH 2018, CONSISTS OF CHANGES PER ECP R15S2028-NOR 11, ECP R16Q2037-

NOR 2, AND ECP R18K2004-NOR 6:

ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

REVISION NO. 20, DATED MARCH 2019, CONSISTS OF CHANGES PER ECP R17Q2029 NOR 20 AND ECP R18K2011

NOR 3:

1. UPDATNG ITEM WEIGHTS IN THE “PALLET UNIT DATA” CHART.

2. ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

PROJECT FSA 146/5-75DRAWING 19-48-4116/5

PALLET UNIT

SEE GENERAL NOTE "B" AT RIGHT.

BILL OF MATERIAL

PALLET, 40” X 48” - - - - - - 1 REQD - - - - - - 80 LBS

STEEL STRAPPING, 3/4” – 148.83’ REQD - - - - - 13.29 LBS

SEAL FOR 3/4” STRAPPING - - 10 REQD - - - - - - - - NIL

48 BOXES OF 5.56MM CTG (1,680 PER BOX) @ 78 LBS - - - - 3,725 LBS

DUNNAGE - - - - - - - - - - - - - - - - - - - - - - - - 14 LBS

PALLET - - - - - - - - - - - - - - - - - - - - - - - - 80 LBS

TOTAL WEIGHT - - - - - - - - - - - 3,819 LBS (APPROX)

CUBE - - - - - - - - - - - - - - - 47.8 CU FT (APPROX)

GENERAL NOTES

A. THIS APPENDIX CANNOT STAND ALONE BUT MUST BE

USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4116-20PA1002. TO PRO-

DUCE AN APPROVED UNIT LOAD, ALL PERTINENT PRO-

CEDURES, SPECIFICATIONS AND CRITERIA SET FORTH

WITHIN THE BASIC DRAWING WILL APPLY TO THE PRO-

CEDURES DELINEATED IN THIS APPENDIX. ANY EXCEP-

TIONS TO THE BASIC PROCEDURES ARE SPECIFIED IN

THIS APPENDIX.

B. DIMENSIONS, CUBE AND WEIGHT OF A PALLET UNIT WILL

VARY SLIGHTLY DEPENDING UPON THE ACTUAL DIMEN-

SIONS OF THE BOXES AND THE WEIGHT OF THE SPECIF-

IC ITEM BEING UNITIZED.

C. INSTALL EACH HORIZONTAL STRAP TO ENCIRCLE A

LAYER OF BOXES ON THE PALLET. NOTE THAT THE

STRAPS WILL BE LOCATED AS SHOWN, NEAR THE TOP

OF EACH LAYER. HORIZONTAL STRAPS MUST BE TEN-

SIONED AND SEALED PRIOR TO THE APPLICATION OF

TIEDOWN STRAPS.

D. INSTALL EACH TIEDOWN STRAP TO PASS UNDER THE

TOP DECK BOARDS OF THE PALLET. NOTE THAT THE

STRAPS WILL BE LOCATED AS SHOWN, NEAR THE SIDE

CLEATS OF THE END PANELS OF THE BOX. TIEDOWN

STRAPS WILL NOT BE APPLIED UNTIL THE LOAD STRAPS

HAVE BEEN TENSIONED AND SEALED.

E. THE FOLLOWING AMC DRAWINGS ARE APPLICABLE FOR

OUTLOADING AND STORAGE OF THE ITEMS COVERED BY

THIS APPENDIX.

CARLOADING - - - - 19-48-4115-5PA1002

TRUCKLOADING - - - 19-48-4117-11PA1003

STORAGE - - - - - 19-48-4118-1-2-3-4-14-

22PA1002

END OPENING ISO

CONTAINER - - - - 19-48-4153-15PA1002

MILVAN - - - - - - 19-48-4166-15PA1003

SIDE OPENING ISO

CONTAINER - - - - 19-48-4267-15PA1009

F. IF ITEMS COVERED HEREIN ARE UNITIZED PRIOR TO

ISSUANCE OF THIS REVISION TO THIS APPENDIX, THE

BOXES NEED NOT BE REUNITIZED SOLELY TO CONFORM

TO THIS REVISION.

G. THE UNITIZATION PROCEDURES DEPICTED HEREIN MAY

ALSO BE USED FOR UNITIZING 5.56MM CARTRIDGES

WHEN IDENTIFIED BY DIFFERENT NATIONAL STOCK

NUMBERS (NSN) THAN WHAT IS SHOWN ON PAGE 2,

PROVIDED THE BOX PACK DOES NOT VARY FROM WHAT

IS DELINEATED HEREIN. THE EXPLOSIVE CLASSIFICA-

TION OF OTHER ITEMS MAY BE DIFFERENT THAN WHAT

IS SHOWN.

H. REGARDLESS OF THE QUANTITY OF BOXES TO BE PAL-

LETIZED, THE TOTAL WEIGHT OF A FULLY LOADED PAL-

LET UNIT WILL NOT EXCEED 4,000 POUNDS. WHEN THE

TOTAL WEIGHT OF A FULLY LOADED PALLET UNIT EX-

CEEDS 4,000 POUNDS, ONE OR MORE LOADED BOXES

MUST BE REMOVED, AND EITHER FILLER ASSEMBLIES,

AS DEPICTED ON PAGE 4, OR EMPTY BOXES MUST BE

SUBSTITUTED THEREFORE. FOR ADDITIONAL GUID-

ANCE, SEE THE “PROVISIONS FOR LESS-THAN-FULL-

LAYER LOADS” IN THE BASIC UNITIZATION DRAWING 19-

48-4116-20PA1002.

J. 1-1/4” STRAPS MAY BE SUBSTITUTED FOR THE 3/4”

STRAPPING SPECIFIED IN THE “PALLET UNIT” AT LEFT.

FOUR 1-1/4” TIEDOWN STRAPS WILL REPLACE THE SIX

3/4" TIEDOWN STRAPS SPECIFIED. REFER TO GENERAL

NOTE “CC” IN THE BASIC UNITIZATION PROCEDURES

DRAWING 19-48-4116-20PA1002 FOR ADDITIONAL GUID-

ANCE.

K. LOAD STRAPS MAY BE USED IN LIEU OF HORIZONTAL

STRAPS. LOAD STRAPS WILL BE PRE-POSITIONED AND

LOCATED AS SHOWN IN THE DETAIL AT LEFT. NOTICE:

WHEN LOAD STRAPS ARE BEING USED IN LIEU OF HORI-

ZONTAL STRAPS, THE THREE OUTBOARD BOXES ON THE

40” SIDES OF THE BOTTOM LAYER OF THE UNIT WILL BE

POSITIONED WITH THE TOPS DOWNWARD, AND THE

THREE OUTBOARD BOXES ON THE 40” SIDES OF THE

TOP LAYER OF THE UNIT WILL BE POSITIONED WITH

TOPS UPWARDS. LOAD STRAPS MUST BE TENSIONED

AND SEALED PRIOR TO THE APPLICATION OF TIEDOWN

STRAPS.

L. IF DEEMED MORE ECONOMICALLY FEASIBLE, THE AL-

TERNATIVE FILLER ASSEMBLY MAY BE SUBSTITUTED

FOR THE FILLER ASSEMBLY TO COMPLETE A LAYER ON

A PALLET.

(CONTINUED AT LEFT)

(GENERAL NOTES CONTINUED)

M. THE STYLE 1 PALLET DELINEATED IN THE DETAIL ABOVE NEED NOT HAVE CHAM-

FERS OR STRAP SLOTS AS SPECIFIED WITHIN MILITARY SPECIFICATION MIL-DTL-

15011 WHEN USED FOR THE UNITIZATION OF ITEMS COVERED BY THIS APPENDIX.

N. FOR DETAILS OF THE WIREBOUND BOX SEE ARDEC DRAWING 7553347.

38"

43 3/8" 50 1/8"

48" 40"

1 1/2" +1/2" -0

SEAL FOR 3/4" STRAPPING

(10 REQD, 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

TIEDOWN STRAP, 3/4" X .035" OR

.031" OR .029" X 13'-9" LONG STEEL

STRAPPING (6 REQD). SEE GENERAL

NOTES "D" AND "J" AT RIGHT.

LOAD STRAP (ALTERNATIVE FOR

HORIZONTAL STRAP), 3/4" X .035"

OR .031" OR .029" X 14'-11" LONG

STEEL STRAPPING (3 REQD). SEE

GENERAL NOTE "K" AT RIGHT.

40" X 48"

PALLET

8 1/8"

12 17/32"

14 7/16"

1 1/2" +1/2" -0

HORIZONTAL STRAP, 3/4" X

.035" OR .031" OR .029" X 16'-7"

LONG STEEL STRAPPING

(4 REQD). SEE GENERAL

NOTES "C" AND "J" AT RIGHT.

PROJECT FSA 146/5-75 DRAWING 19-48-4116/5

FILLER ASSEMBLY

(FOR MINUS ONE BOX)

ALTERNATIVE FILLER ASSEMBLY

(FOR MINUS ONE BOX)

SEE GENERAL NOTE "L" ON PAGE 3.

END SUPPORT PIECE, 2" X 4" X

BOX WIDTH MINUS 6" (4 REQD).

BOX WIDTH BOX LENGTH

LONGITUDINAL PIECE, 2" X 4" X

BOX WIDTH (4 REQD). NAIL TO

VERTICAL PIECES W/2-10d NAILS

AT EACH END AND TO END

SUPPORT PIECE W/2-10d NAILS.

LATERAL PIECE, 2" X 4" X BOX

LENGTH MINUS 3" (4 REQD).

NAIL TO VERTICAL PIECES

W/2-10d NAILS AT EACH END.

TIE PIECE, 1" X 4" X BOX WIDTH (2 REQD). NAIL

TO LONGITUDINAL PIECES W/2-6d NAILS AT EACH

END AND TO LATERAL PIECE W/1-6d NAILS.

LATERAL PIECE, 2" X 8" X BOX

WIDTH MINUS 3" (2 REQD).

BOX WIDTH

BOX LENGTH

LONGITUDINAL PIECE, 2" X 8" X BOX

LENGTH (2 REQD). NAIL TO LATERAL

PIECES W/3-10d NAILS AT EACH END.

BOX HEIGHT

VERTICAL PIECE, 2" X 4"

X BOX HEIGHT (4 REQD).