Att I 38JC217101A02_TGI.pdf
PDF 149 KB Posted
- Attached to
- USS HOWARD (DDG-83) FY25 5C1 SRA FFP
- Solicitation number
- N6264925RA057
About this file
This Task Group Instruction (TGI) details a maintenance procedure for flushing the Cooperative Engagement Transmission Processing Set (CETPS) Polyalfaolefin (PAO) Coolant System Piping on the USS Howard (DDG-83). The work is scheduled from September 1-24, 2025, and will be performed at Yokosuka Naval Base, Japan, with specific locations including the Director Equipment Room No. One and various Main Mast 09 Level Platform areas.
The task involves flushing the PAO coolant system piping in accordance with referenced documents, with SRF-JRMC providing support services including crane rigging, utility services, safety inspections, and laboratory analysis. The material list includes 30 gallons of PAO coolant oil and 4 pipe insulation units. The cleanliness requirement is set at Level II for the piping system/equipment, and the work will be conducted under Job Control Number CE03-L023, with Y. Inomata from Code 234 serving as the planner and T. Yaginuma from Code 333 as the Work Integration Manager.
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Other files
| File | Type | Posted |
|---|---|---|
| Att IV GFP_List_V3 for KTR.xlsx | XLSX spreadsheet | |
| Att III RFI 25RA057.docx | DOCX document | |
| Att I 38JC217101T03_TGI.pdf | ||
| N6264925RA057.pdf | ||
| Att II Price Proposal Form N6264925RA057.xlsx | XLSX spreadsheet |
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Text version
FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
22-MAY-2025 1650
20.14.15.2.9020 (September 2024) ICN: 38JC217101 KeyOp: A02
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: FLUSH CETPS PP AY A 0 2/2
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-83 USS HOWARD JC2
CU PHASE TITLE: *F/O – FLUSH CETPS PAO COOLANT SYSTEM PIPING
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 5
CE03L023
PREPARING ACTIVITY: STATUS: APP WORKING STATUS: PKG
PREPARED BY: CODE: PHONE: DATE:
INOMATA, YOSHIYUKI 234 3152434536 03-APR-2025
APPROVED BY: CODE: PHONE: DATE:
INOMATA, YOSHIYUKI 234 3152434536 22-MAY-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
CE03-L023
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
KAWANA, TAKUMI
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
171A1101
1. SCOPE/PURPOSE
1.1 Title: Cooperative Engagement Transmission Processing Set (CETPS) Polyalfaolefin (PAO) Coolant System Piping; flush
1.2 Location of Work:
1.2.1 Director Equipment Room No. One (05-131-0-Q)
1.2.2 Main Mast 09 Level Platform, Frames between 160 and 165, Starboard
1.2.3 Main Mast 09 Level Platform, Frames between 160 and 165, Port
1.2.4 Main Mast 09 Level Platform, Frames between 170 and 175, Starboard
1.2.5 Main Mast 09 Level Platform, Frames between 170 and 175, Port
1.2.6 Mast Access Wiring Trunk (06-157-0-T)
TGI Short Form
22-MAY-2025 1650
20.14.15.2.9020 (September 2024) (Continued) ICN: 38JC217101 KeyOp: A02
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: FLUSH CETPS PP AY A 0 2/2
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-83 USS HOWARD JC2
CU PHASE TITLE: *F/O – FLUSH CETPS PAO COOLANT SYSTEM PIPING
FOUO Pg 2 of 5
CU PHASE DESCRIPTION (Cont.)
1.3 Identification:
1.3.1 Quantity (One Lot), PAO Coolant System Piping
Remarks: See Ref No. 3 and Ref No. 4 for details.
1.4 Security Classification: None
1.5 Initial Condition: None
1.6 Contractor work start date:
1.7 Contractor work completion date:
2. PROCEDURE:
2.1 Accomplish the requirements of 009-09 of Ref No. One for flushing of PAO Coolant System Piping listed in 1.3.1.
2.2 Accomplish the flushing of PAO Coolant System piping listed in 1.3.1 in accordance with Ref No. 4, using Ref. No. 3 for guidance.
2.2.1 Document TEST DATA RECORDING on Ref No. 4.
(V)(G) “FLUSHING”
2.3 Accomplish the requirements of 009-32 of Ref No. One for new and disturbed surfaces.
2.4 Notes:
2.4.1 Planner: Code 234 Y. Inomata, 243-4536
2.4.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.4.3 JCN CE03-L023 is related to this TGI.
2.5 Government Furnished Material (GFM):
2.5.1 SRF-JRMC will provide GFM listed in the Material List.
2.6 SRF-JRMC will provide the following service work: (TGI No. 38JC217101S03).
2.6.1 [C740] Crane and crane rigging service.
2.6.2 [X99E] Utility service, electrical.
2.6.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.
2.6.4 [C106.1] Safety inspection for SRF-JRMC employees.
9/1/2025
9/24/2025
22-MAY-2025 1650
20.14.15.2.9020 (September 2024) (Continued) ICN: 38JC217101 KeyOp: A02
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: FLUSH CETPS PP AY A 0 2/2
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-83 USS HOWARD JC2
CU PHASE TITLE: *F/O – FLUSH CETPS PAO COOLANT SYSTEM PIPING
FOUO Pg 3 of 5
CU PHASE DESCRIPTION (Cont.)
2.6.5 [C106.2] Gas free inspection for SRF-JRMC employees.
2.6.6 [C133] QA inspection for (G) symbol(s).
2.6.7 [C134] Provide laboratory analysis and test service.
22-MAY-2025 1650
20.14.15.2.9020 (September 2024) (Continued) ICN: 38JC217101 KeyOp: A02
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: FLUSH CETPS PP AY A 0 2/2
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-83 USS HOWARD JC2
CU PHASE TITLE: *F/O – FLUSH CETPS PAO COOLANT SYSTEM PIPING
FOUO Pg 4 of 5
OTHER SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II.
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY25 Local Standard Items - ORG N
3 DWG 551-7622333 SHIPALT DDG-51-00411K
CETPS, INSTALL DRY AIR &
ANT CLG SYS MODS & ML
A Y ALL
4 DWG 48402-2-001 CETPS (AN/USG-2/2B) CEC
ISEA PAO PIPING
MODIFICATION AND RE-
FLUSHING PROCEDURE
- Y ALL
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 1 M FLUID,COOLANT, PAO
COOLANT OIL, MIL-C-87252
ORDERED FOR KTR
ORIG:C234 Y.INOMATA, 243-
9B 9150 013040885 NA 4 Y 50925113 30/GL
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
1 48402-2-004
ICN: 38JC217101 KEY OP: A02
22-MAY-2025 1650
20.14.15.2.9020 (September 2024) (Continued) ICN: 38JC217101 KeyOp: A02
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: FLUSH CETPS PP AY A 0 2/2
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-83 USS HOWARD JC2
CU PHASE TITLE: *F/O – FLUSH CETPS PAO COOLANT SYSTEM PIPING
FOUO Pg 5 of 5
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
002 M INSULATI, INSULATION,
PIPE,BRAND: K-FLEX
ECO,SPECIFICATION
COMPLIANCE: EB 4013,FOR
SIZE: 1/2" IPS,SIZE: 7/8" ID X
3/4" THK X 6 FT LG,UI: EA/6
FT(ONE CONTINUOUS
LENGTH REQUIRED),MATL:
NON-HALOGEN,**GSA
ADVANTAGE ITEM**
ORDERED FOR KTR
ORIG:C234 Y.INOMATA, 243-
9B 5640 LL4783092 NA 4 N 50937570 4/EA
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