Att 3 -Salient Characteristics.pdf

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Attached to
Amendment 2: Automatic Tube Bender Federal contract opportunity
Solicitation number
FA568223Q8045
Issued by
Department of the Air Force United States Air Forces in Europe - Air Forces Africa

About this file

This document outlines the specifications for an automatic tube bending machine solicited by the Department of the Air Force United States Air Forces in Europe - Air Forces Africa. The solicitation seeks a CNC tube bending machine capable of bending tubes up to 42mm or 50mm in diameter with programmable bending, clamping, and follow axes. It must include a position controlled pressure die and die assist, programmable head shifter, mandrel bending package, programmable X axis, rubberflex tube stop, and remote and collet footswitches. Additional required items include an uninterruptible power supply, machine mounts, air conditioner, and maximum 150mm bend radius and 3,000mm tube length capabilities. The document also specifies requirements for a vector measuring system and compatible tooling packages for steel and aluminum tubes in various diameters and wall thicknesses. The machine must be able to ship to Aviano Air Base in Italy and provide blueprints demonstrating compliance with Air Force standards for automatic tube benders.

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Other files for this federal contract opportunity

Other files attached to Amendment 2: Automatic Tube Bender, newest first.
File Type Posted
Att 3 -Amended Salient Characteristics.pdf PDF
Amendment 2 FA568223Q8045- SOLICITATION.pdf PDF
FA568223Q8045 CNC Tube Bender Q.pdf PDF
FA568223Q8045- SOLICITATION.pdf PDF
Att 1 - Provisions amd Clauses.pdf PDF
Att 2 - 52.212-1 Instructions to Offerors (FULL TEXT).pdf PDF

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Text version

ATTACHMENT 3

FA568223Q8045 – Requirement Specifications

Automatic / CNC Tube Bending Machine

0001 CNC Tube Bending Machine -All-electric CNC rotary draw bending machine for up to 42 mm / 50mm diameters -Position Controlled Pressure Die and Pressure Die Assist -Programmable Head Shifter -Mandrel Bending Package with Programmable Tangent Adjust -Programmable X Axis -Rubberflex with tube stop -Remote Start Footswitch -Collet Control Footswitch -Uninterruptable Power Supply -Machine Mounts -Air Conditioner -Bend Radius (CLR) Range: maximum 150mm -Maximum Tube Length Over Mandrel: 3,000 mm (base machine configuration) -Single or Multi-Stack Tooling Capability -User friendly industrial control system -Programmable Axes Motions for Y, B, C, Clamp, Pressure Die, Follower, Mandrel (Optional), Radius (Optional) and Stack Shift (Optional) -24 volt pneumatic valves -Approximate Dimensions: 5M Long x 1.5M Wide x 1.8M High -Approximate Weight: 2725 kg -Patented dual-link driven bend arm -Reversible bend arm rotation (RH converts to LH) -Programmable "constant force" electric clamp die actuator -Windows network interface allows remote access via internet -380v/50 HZ/3-phase -To meet OSHA, AFI, and European regulations.

0002 Vector Measuring System

-Measurements within 6 microns, 3-D graphic imaging, interfaces with CNC benders

- Maximum Outside Tube Diameter: 51 mm (based on standard collet)

- Stainless Steel 1.65” (42mm) OD x .083” (2.1mm) Wall X 2D*

- Mild Steel 1.65” (42mm) OD x .083” (2.1mm) Wall X 2D*

- Aluminum Alloy (Ref. 6061 T-4) 2.00” (51mm) OD x .083” (2.1mm) Wall X 2D*

- Bend Radius (CLR) Range: maximum 150mm

- Maximum Tube Length Over Mandrel: 3,000 mm

- Reversible bend arm rotation (RH converts to LH)

0003 Tooling Package (Compatible with proposed CNC Tube Bending Machine)

-Bend die, insert, clamp, pressure die, and back wiper: 0.250", 0.375", 0.5", 0.625", 1", 1.25", and 1.5".

- Mandrels For Steel: 1 ball mandrel - 0.25" OD X 0.035" Wall, 1 ball mandrel - 0.25" OD X 0.02" Wall, 1 ball mandrel - 0.25" OD X 0.028" Wall, 1 ball mandrel - 0.25" OD X 0.049" Wall, 1 ball mandrel - 0.312" OD X 0.020" Wall, 1 ball mandrel - 0.312" OD X 0.028" Wall, 1 ball mandrel - 0.312" OD X 0.035" Wall, 1 ball mandrel - 0.375" OD X 0.020" Wall, 1 ball mandrel - 0.375" OD X 0.035" Wall, 1 ball mandrel - 0.500" OD X 0.028" Wall, 1 ball mandrel - 0.500" OD X 0.035" Wall, 1 ball mandrel - 0.625" OD X 0.028" Wall, 1 ball mandrel - 0.500" OD X 0.049" Wall, 1 ball mandrel - 0.625" OD X 0.042" Wall, 1 ball mandrel - 0.750" OD X 0.035" Wall, 1 ball mandrel

- 0.750" OD X 0.049" Wall, 1 ball mandrel - 0.750" OD X 0.065" Wall, 1 ball mandrel - 0.625" OD X 0.042" Wall, 1 ball mandrel - 0.750" OD X 0.035" Wall

- Mandrels For Aluminum: 1 ball mandrel - 0.25" OD X 0.020" Wall, 1 ball mandrel - 0.25" OD X 0.022" Wall, 1 ball mandrel - 0.25" OD X 0.028" Wall, 1 ball mandrel - 0.312" OD X 0.028" Wall, 1 ball mandrel - 0.312" OD X 0.025" Wall, 1 ball mandrel - 0.312" OD X 0.028" Wall, 1 ball mandrel - 0.375" OD X 0.028" Wall, 1 ball mandrel - 0.375" OD X 0.035" Wall, 1 ball mandrel - 0.500" OD X 0.028" Wall, 1 ball mandrel - 0.500" OD X 0.065" Wall, 1 ball mandrel - 0.625" OD X 0.028" Wall, 1 ball mandrel - 0.625" OD X 0.049" Wall, 1 ball mandrel - 0.750" OD X 0.049" Wall, 1 ball mandrel - 0.750" OD X 0.035" Wall, 1 ball mandrel - 0.188" OD X 0.028" Wall, 1 ball mandrel - 0.625" OD X 0.035" Wal

ATTACHMENT 3

0004 Shipping to Aviano AB, Italy

- In addition to the above listed specifications vendors must be able to supply blueprints of the proposed system for evaluation. In order to be found acceptable, the blueprints must be in compliance with the Air Force approved Automatic Tube Bender.

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