Att 1a- Addendum to PWS- Work Packages.rtf
RTF text file 429 KB Posted
- Solicitation number
- H9224024R0002
- Issued by
-
United States Special Operations Command
About this file
This document outlines work packages for repair, maintenance and upgrades of 11-meter rigid inflatable boats (RIBs) to be performed under a federal contract with the United States Special Operations Command. The work packages cover a range of maintenance levels from low to high and include mechanical and hull repairs, preservation treatments, and planned maintenance. Specific tasks outlined include sandblasting and painting of metal components, gelcoat repairs, non-skid installation, mechanical work such as replacing cables and bushings, and engine removal and installation. The document establishes ordering periods by lettered exhibit line item numbers for task orders over five years.
Text of this file
WORK PACKAGES
FOR
NSW 11M RIB REPAIRS, MAINTENANCE AND UPGRADES
Ordering Periods:
Ordering Period One: Date of Award – Day 365, Exhibit Line Item Numbers (ELINs) beginning with ‘A’;
Ordering Period Two: Day 366 – Day 731, ELINs beginning with ‘B’;
Ordering Period Three: Day 732 – Day 1,097, ELINs beginning with ‘C’;
Ordering Period Four: Day 1,098 – Day 1,463, ELINs beginning with ‘D’;
Ordering Period Five: Day 1,464 – Day 1,829, ELINs beginning with ‘E”.
* Ordering Periods to be defined upon award.
ELIN X001 - WORK PACKAGE 0001 – LOW LEVEL MAINTENANCE – TRAILER REPAIRS
Note: Report any defective parts found to the BTC SWCC Engineering Department representative supervisors.
Block trailer and remove all wheels.
Support axles and disconnect "U" bolts holding axles to springs.
Disconnect flexible brake lines at caliper and frame ends and drain brake fluid from system. Lines should be blown clean with air.
Remove bleeder fittings from each caliper assembly.
Remove six (6) leaf springs and equalizers from trailer. Contractor will provide new OEM leaf springs.
Remove three (3) axles from trailer.
Protect and remove brake components on axles prior to sandblasting.
Sandblast leaf springs (6 ea), equalizers (4 ea), and U-bolt back plates (6 ea) to white metal.
Paint equalizers (4 ea), and U-bolt back plates (6 ea) with gray CeRam Kote 54® in accordance with manufacturer’s specifications.
Prepare and preserve external surfaces of six new MYCO springs with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Prepare and preserve new axle “U” bolts (24 ea) with CeRam Kote 54® in accordance with manufacturer’s specifications. “U” bolts will be sandblasted and CeRam Kote 54® in accordance with manufacturers specifications taking care to protect the threaded area.
Power tool clean rusty spots and preserve up to ten square feet of trailer frame with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Remove existing and install all new reflective tape on trailers IAW OEM.
Install axles and springs with new CeRam Kote’d "U" bolts, nuts, spring bolts, spring bushings and hanger bushings from MYCO Trailers, Inc.
Remove existing and install new wheel bearing seals, wheel bearings, bearing races, disc brakes pads, and brake hoses. Install new hub (six each per trailer) diaphragm, air cap and super seal kit. Refer to NECP 026.
Remove existing and install new brake line hoses Fill brake system (new DOT 5 fluid) and bleed air from lines. Test for zero leaks.
Remove all bunk boards, replacing damaged boards, padding, and sail cloth IAW OEM and re-install.
Prepare and preserve bunk brackets and trailer support wheel.
Polish outer surfaces of aluminum wheels, fenders and stowage box to a level greater than 60 GU at 60 degrees and reinstall using anti-seize on lug nuts and torque to OEM specs. Polish type is at contractor discretion.
ELIN X002 - WORK PACKAGE 0002– MEDIUM LEVEL MAINTENANCE – TRAILER REPAIRS
Note: Report any defective parts found to the BTC SWCC Engineering Department representative supervisors.
Block trailer and remove all wheels.
Support axles and disconnect "U" bolts holding axles to springs.
Disconnect flexible brake lines at caliper and frame ends and drain brake fluid from system. Lines should be blown clean with air.
Remove bleeder fittings from each caliper assembly.
Remove six (6) leaf springs and equalizers from trailer. Contractor will provide new OEM leaf springs.
Remove three (3) axles from trailer.
Protect and remove brake components on axles prior to sandblasting.
Sandblast axles (3 ea), leaf springs (6 ea), equalizers (4 ea), and U-bolt back plates (6 ea) to white metal.
Paint axles (3 ea), equalizers (4 ea), and U-bolt back plates (6 ea) with gray CeRam Kote 54® in accordance with manufacturer’s specifications.
Prepare and preserve external surfaces of six new MYCO springs with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Prepare and preserve new axle “U” bolts (24 ea) with CeRam Kote 54® in accordance with manufacturer’s specifications. “U” bolts will be sandblasted and CeRam Kote 54® in accordance with manufacturers specifications taking care to protect the threaded area.
Power tool clean and preserve twenty square feet of trailer frame with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Remove existing and install all new reflective tape on trailers IAW OEM.
Install axles and springs with new CeRam Kote’d "U" bolts, nuts, spring bolts, spring bushings and hanger bushings from MYCO Trailers, Inc.
Remove existing and install new wheel bearing seals, wheel bearings, bearing races, disc brakes pads, and brake hoses. Install new hub (six each per trailer) diaphragm, air cap and super seal kit. Refer to NECP 026.
Remove existing and install new brake line hoses Fill brake system (new DOT 5 fluid) and bleed air from lines. Test for zero leaks.
Remove all bunk boards, replacing damaged boards, padding, and sail cloth IAW OEM and re-install.
Prepare and preserve bunk brackets and trailer support wheel.
Polish outer surfaces of aluminum wheels, fenders and stowage box to a level greater than 60 GU at 60 degrees and reinstall using anti-seize on lug nuts and torque to OEM specs. Polish type is at contractor discretion.
Remove existing tilt and jacking cylinders, protect rams and zerk fitting, prepare and preserve with CeRam Kote 54® and install.
ELIN X003 - WORK PACKAGE 0003 – HIGH LEVEL MAINTENANCE – TRAILER REPAIRS
Note: Report any defective parts found to the BTC SWCC Engineering Department representative supervisors.
Block trailer and remove all wheels.
Support axles and disconnect "U" bolts holding axles to springs.
Disconnect flexible brake lines at caliper and frame ends and drain brake fluid from system. Blow lines clean with air.
Remove bleeder fittings from each caliper assembly. Contractor will provide new OEM leaf springs.
Remove six (6) leaf springs and four equalizers from trailer.
Remove three (3) axles from trailer.
Protect and remove brake components on axles prior to sandblasting.
Sandblast axles (3 ea), leaf springs (6 ea), equalizers (4 ea), and U-bolt back plates (6 ea) to white metal.
Paint axles (3 ea), equalizers (4 ea), and U-bolt back plates (6 ea) with gray CeRam Kote 54® in accordance with manufacturer’s specifications.
Prepare and preserve external surfaces of six new MYCO springs with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Provide new “U” bolts, nuts, spring bolts, spring bushings, hanger bushings from MYCO Trailers, Inc. Prepare and preserve new axle “U” bolts (24 ea) with CeRam Kote 54® in accordance with manufacturer’s specifications. “U” bolts will be sandblasted and CeRam Kote 54® in accordance with manufacturers specifications taking care to protect the threaded area.
Power tool clean and preserve entire trailer frame with ZRC Worldwide ZRC® cold galvanizing paint in accordance with the manufacturer’s specifications.
Provide and install all new reflective tape on trailers.
Install axles and springs with new CeRam Kote’d "U" bolts, nuts, spring bolts, spring bushings and hanger bushings from MYCO Trailers, Inc.
Remove existing and install new wheel bearing seals, wheel bearings, bearing races, disc brakes pads, and brake hoses. Install new hub (six each per trailer) diaphragm, air cap and super seal kit. Refer to NECP 026.
Remove existing and install new brake line hoses Remove existing and install all hydraulic system hoses with new hoses having SS (stainless steel) end fittings. Test for Zero leaks.
Remove existing and install new bleeder fittings.
Fill brake system (new DOT 5 fluid) and bleed air from lines. Test for zero leaks.
Polish outer surfaces of aluminum wheels, fenders and stowage box to a level greater than 60 GU at 60 degrees and reinstall using anti-seize on lug nuts and torque to OEM specs. Polish type is at contractor discretion.
Remove existing and install two new fenders. Install new “NO STEP” stickers on both fenders IAW OEM.
Replace all bunks and recover with the new sailcloth material/padding IAW OEM and install with new SST nuts. All nuts will be double nutted and paint striped.
Remove existing and install new winch, cable (1/4” 30’ SST) and hook.
Remove existing and install new air flask.
Remove existing and install new air pressure relief valve. Refer to NECP 028.
Remove existing and install new glad hand pairs of flexible air lines and stowage clips.
Remove existing and install new forward wheel hydraulic cylinder.
Prepare and preserve with CeRam Kote 54® master cylinder, tilt and jacking cylinders (protect rams and zerk fitting), and hydraulic pump, spool valve, and relay valve.
Prepare and preserve bunk brackets and trailer support wheel.
Remove existing and install new jack arm pin (1 each) and tilt pins (2 each) to include chain and retaining pins (OEM specs).
Provide and install new bow chock blocks and SST fasteners. (double nut and paint stripe) Refer to NECP 027.
Remove existing and install new tilt/jack three-way valve (total of two valves per trailer). Test for zero leaks.
ELIN X004 -WORK PACKAGE 0004– LOW LEVEL MAINTENANCE - BOAT PRESERVATION
Remove the following metal components from boat for preservation: (1) Water jet compartment hatches and frames (see note below); (2) 3rd and 4th row slick bolster handrails; (3) arch support brackets and mounts; (4) engine compartment aft handrail and (5) fuel priming pumps.
NOTE: Water jet hatches and frames will only be removed if tread master repairs are also required for that area. If no tread master repairs are required, water jet hatches and frames will be prepared and preserved in-place.
Sandblast all removed components to near white metal.
Apply gray CeRam Kote 54® in accordance with manufacturers specifications to all components Reinstall all components using new SST hardware and pins.
Prepare and preserve the exterior of both water jets with Interlux Trilux 33 Antifouling Bottom Paint in accordance with the manufacturer’s specifications.
ELIN X005 - WORK PACKAGE 0005 – HIGH LEVEL MAINTENANCE - BOAT PRESERVATION
Remove the following metal components from boat for preservation:
(1) Hold #1 hatch and frame; (2) Hold #2 hatch and frame; (3) Console hatch and frame; (4) Console handrails (3ea); (5) battery tray; (6) console terminal board plate; (7) arch support brackets and mounts; (8) Water jet compartment hatches and frames (see note below); (9) engine compartment hatch hinges; (10) Comm station plates (3 each); (11) Swim platform strut; (12) swim platform backing plates (9 each); (13) 3rd and 4th row slick bolster handrails; (14) 2nd row bolster handrail; (15) arch handrail; (16) engine compartment aft hand rail; (17) fuel priming pumps; (18) Radar arch and ground plane; (19) port and stbd engine compartment air intake louvers; (20) forward and aft gun mounts; (21) kingpost; (22) Comm Box foundation; (23) IR strobe/mast light and BFT/MARBAND antenna standoff platforms (2 ea).
NOTE: Water jet hatches and frames will only be removed if tread master repairs are also required for that area. If no tread master repairs are required, water jet hatches and frames will be prepared and preserved in-place.
Sandblast all removed components to near white metal.
Apply gray CeRam Kote 54® in accordance with manufacturers specifications to all components
Government Check point: After all arch components have been replaced, BTC will provide test equipment and conduct an airtight test of the RADOM to check for zero leaks.
Reinstall all components using new SST hardware and pins.
Prepare and preserve the exterior of both water jets with Interlux Trilux 33 Antifouling Bottom Paint in accordance with the manufacturer’s specifications.
ELIN X006 - WORK PACKAGE 0006 – LOW LEVEL PLANNED MAINTENANCE AVAIL (PMA) - BOAT PRESERVATION HULL AND TOPSIDE
Repair damaged bolster upholstery (four square feet).
Repair hull scratches, gouges and nicks (five square feet).
Repair topside scratches, gouges and nicks (three square foot).
Repair port and stbd engine compartment knife edge (two feet of edge repairs total) Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to all repaired areas in accordance with the manufacturers specifications.
Accomplish an allover buff of the craft’s fiberglass components.
ELIN X007 - WORK PACKAGE 0007 – MEDIUM LEVEL MAINTENANCE – BOAT REPAIRS HULL and TOPSIDE
Remove sponsons (2 each) and bra. Replace inflation and relief valves, inspect sponson for damage, air test sponson chambers in accordance with manufacture specifications, inspect and repair sponson securing tracks on boat, Port and STBD
Repair hull scratches, gouges and nicks (ten square feet).
Repair topside scratches, gouges and nicks (five square feet) Prepare, sand and preserve throttle, bucket & gearbox bezels.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to all repaired areas in accordance with manufacturer’s specifications.
Clean Hold #1, remove interferences, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment completely in accordance with manufacturers specifications and reinstall interferences.
Clean Hold #2, remove interferences, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment completely in accordance with manufacturers specifications and reinstall interferences.
Clean console interior deck, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment deck in accordance with manufacturer’s specifications.
Clean under-console bilge area.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to bottom side of engine compartment hatches and around perimeter in trough, to include port and stbd air intake hoods, in accordance with manufacturer’s specifications.
Remove existing and provide and install all new engine compartment insulation.
Provide and install stainless steel ratchet straps and securing straps in Hold #2 (5 ea) and 72" console securing strap.
Provide and install new canvas radar arch covers (2 each).
Provide and install port and starboard console bags and new Velcro.
Provide and install Global Positioning System (GPS) and Radar monitor cover and track.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to 3rd and 4th row slick bolsters in accordance with manufacturer’s specifications.
Accomplish cleaning and apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to engine and water jet compartments (all upper, lower and side horizontal and vertical surfaces) completely in accordance with manufacturer’s specifications.
Strip down, prepare and apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to bolster frames and the five (5) each bolster shells in accordance with manufacturers specifications Provide and install new velcro and edging and upholstery for bolster shells Remove existing and install new Treadmaster non-skid on forward deck, swim platform and engine covers.
Accomplish an allover buff of the craft’s fiberglass components.
Repair port and stbd engine compartment knife edge (two feet of edge repairs total) Replace damaged engine compartment port and stbd Treadmaster sections.
Reinstall sponson (2 each) and bra.
ELIN X008 - WORK PACKAGE 0008 – HIGH LEVEL MAINTENANCE - BOAT REPAIRS HULL and TOPSIDE
Remove sponsons (2 each) and bra. Replace inflation and relief valves, inspect sponson for damage, air test sponson chambers in accordance with manufacture specifications, inspect and repair sponson securing tracks on boat, Port and STBD.
Replace low bow (SST) sponson bra track.
Repair hull scratches, gouges and nicks caused by trailering and other miscellaneous damage (six square feet).
Repair topside scratches, gouges and nicks (four square feet).
Prepare, sand and preserve throttle, bucket & gearbox bezels.
Remove interferences to port and stbd blower motor mount bracket, sandblast to white metal, power coat grey, install brackets using new SST fasteners and install all interferences.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to all repaired areas to match base in accordance with manufacturer’s specifications.
Clean Hold #1, remove interferences, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment completely in accordance with manufacturers’ specifications and reinstall interferences.
Clean Hold #2, remove interferences, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment completely in accordance with manufacturer’s specifications and reinstall interferences.
Clean console interior deck, gunnels, and bulkheads, apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to compartment deck in accordance with manufacturer’s specifications.
NOTE: Special care should be taken around electrical components and wiring.
Clean under-console bilge area (all surfaces).
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to forward vertical side of transom aft of 4th row slick bolster in accordance with manufacturers specifications.
Accomplish cleaning and apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to engine and waterjet compartments (all upper, lower and side horizontal and vertical surfaces) completely in accordance with manufacturer’s specifications.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to bottom side of engine compartment hatches and around perimeter in trough, to include port and stbd air intake hoods, in accordance with manufacturer’s specifications.
Remove existing and provide and install all new engine compartment insulation.
Provide and install a new anchor chain bag in Hold #1.
Provide and install port and starboard Teflon anchor protective tracks in Hold #1.
Provide and install stainless steel ratchet straps and securing straps in Hold #2 (5 ea) and 72" console securing strap.
Provide and install hydraulic container bag in Hold #2.
Provide and install new radar arch covers (2 each).
Provide and install foot pump bag.
Provide and install port and starboard console bags and new Velcro.
Provide and install Global Positioning System (GPS) and Radar cover and track.
Provide and install console splash shield.
Provide and install Port and Starboard aft rope bags.
Provide and install engine compartment stowage bags.
Provide and install 5 each bolster seat pad latch cover straps.
Remove existing and reinstall all Treadmaster non-skid and Ensulite foam on entire deck and on the outboard section of bolster number four as per the original design.
Apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to 3rd and 4th row slick bolsters in accordance with manufacturer’s specifications.
Strip down, prepare and apply Armorcote Gel Coat, CCP FV 951-AA-438 Gray to bolster frames and the 5 each bolster shells in accordance with manufacturer’s specifications.
Provide and install all new upholstery for bolster shells with new Velcro and edging and upholstery for slick bolsters.
Remove existing and install new NAV and ENG gauge panels (2 each).
Accomplish an all over buff of the craft’s fiberglass components.
Reinstall sponsors (2 each) and bra.
Repair port and stbd engine compartment knife edge (two feet of edge repairs total) Replace damaged engine compartment port and stbd Treadmaster sections.
ELIN X009 - WORK PACKAGE 0009 – MEDIUM LEVEL MAINTENANCE – BOAT REPAIRS MECHANICAL
Provide and install a new acrylic scratch resistant windshield.
Provide and install new DIN rails for the console terminal boards. Remove corrosion, preserve and paint mounting platforms.
Inspect and replace all electrical wafers, spacers and end pieces that show any visual corrosion on wafer/spacer/end piece components or lead connections.
Government Check point: BTC will inspect prior to repairs to damaged lead connections to determine course of action.
Clean the terminals on all console terminal boards, switches and miscellaneous components.
Remove the guide vane chamber disassembling steering nozzle and reversing bucket and replace new bushings, locking plates and associated fasteners from port and stbd jets.
Government Check point: BTC will inspect scratches/gouges and make determination if port/stbd impeller housings are to be replaced.
If directed, remove existing and install new (GFM) port/stbd impeller housings.
Shim impellers as required to provide proper clearance in accordance with OEM.
Government Check point: BTC to verify proper clearance. (Clearance specification is .004mm to .008mm).
Assemble jets in accordance with OEM.
Remove existing and install blower hoses with new orange hose and aluminum vents (OEM).
Power tool clean and preserve all hydraulic hose fittings in engine compartment and jet compartment.
Flush and replenish jet bearing housings with clean oil as specified by OEM.
ELIN X010 - WORK PACKAGE 0010 – HIGH LEVEL MAINTENANCE – BOAT REPAIRS MECHANICAL
Provide and install a new acrylic scratch resistant windshield.
Provide and install new DIN rails for the console terminal boards. Remove corrosion, preserve and paint mounting platforms.
Inspect and replace all electrical wafers, spacers and end pieces that show any visual corrosion on wafer/spacer/end piece components or lead connections.
Government Check point: BTC will inspect prior to repairs to damaged lead connections to determine course of action.
Clean the terminals on all console terminal boards, switches and miscellaneous components.
Remove the guide vane chamber disassembling steering nozzle and reversing bucket and replace new bushings, locking plates and associated fasteners from port and stbd jets.
Government Check point: BTC will inspect scratches/gouges and make determination if port/stbd impeller housings are to be replaced.
If directed, remove existing and install new (GFM) port/stbd impeller housings.
Shim impellers as required to provide proper clearance in accordance with OEM.
Government Check point: BTC to verify proper clearance. (Clearance specification is .004mm to .008mm).
Assemble jets in accordance with OEM.
Remove existing and install blower hoses with new orange hose and aluminum vents (OEM).
Power tool clean and preserve all hydraulic hose fittings in engine compartment and jet compartment.
Flush and replenish jet bearing housings with clean oil.
Replace control cables for port and stbd throttle, shift and bucket. (Total of six cables per craft) Provide and install port and stbd trim tab indicator cables.
Provide and install new port and stbd backflush cables.
NOTE: Ensure backflush valves do not bind. Must operate freely and fully open and close as per OEM.
Provide and install forward & aft spotlight connector caps and chains (2 each).
Remove the battery parallel solenoid and recondition and reinstall.
ELIN X011 - WORK PACKAGE 0011 – PORT AND STARBOARD F/O BLADDER FLANGE
1 Remove existing interferences on port and stbd fuel tank decking/soft patch.
2 Remove existing port and stbd soft patch lid outer ring fasteners.
3 After removing the soft patches, clean the top of the fuel cell area as much as possible.
CAUTION: If using any kind of solvent to clean this area, do not allow any solvent to leak in between the fuel cell and the bladder as it could possibly harm the fuel cell bladder and/or foam.
Tag, disconnect and plug hoses as necessary to prevent fuel system contamination.
Remove fuel hoses from plates and console bulkhead.
Remove fuel bladder plates by evenly loosening the ¼” bolts holding the plates to the fuel bladder.
NOTE: OEM recommends media-blasting fuel bladder plates to clean off all of contamination.
NOTE: When removing gaskets from the fuel plates ensure fuel tank does not get contaminated.
Install new, gaskets, FRP fuel plate tab, and fasteners.
Install existing port and stbd soft patches using new hardware Install new Ensulite foam, treadmaster and interferences in console compartment.
Paint any disturbed surfaces as required.
Dispose of all hazardous material IAW required laws and regulations.
ELIN X012 - WORK PACKAGE 0012 – PORT AND STARBOARD BLADDER REPLACEMENT
1 Remove existing interferences on port and stbd fuel tank decking/soft patch.
2 Remove existing port and stbd fuel tank tops.
3 Disconnect and plug hoses as necessary to prevent fuel system contamination.
4 Remove existing port and stbd fuel bladders and fuel tank block insulation.
NOTE: KTR will document and report damaged areas found on bladders.
6 Remove all fuel/water and debris from port and stbd fuel tank compartments.
7 Inspect fuel tank bulkheads for cracks and submit one legible copy, in hard copy or electronic media, of a report listing results.
8 Install new port and stbd fuel tank block insulation, fuel bladders, and fuel foam using new hardware and wedges.
9 Install new port and stbd tank tops and all interferences.
10 Install existing port and stbd soft patch using new hardware
11 Install new Ensulite foam, treadmaster and interferences in console compartment.
12 Sand glassed areas and clean.
13 Paint any disturbed surfaces as required.
14 Dispose of all hazardous material IAW required laws and regulations.
ELIN X013 - WORK PACKAGE 0013 – REMOVE AND INSTALL PORT AND STARBOARD ENGINES
Note: Report any defective parts found to the BTC SWCC Engineering Department representative supervisors.
Engine Removal:
| Unplug engine compartment lighting. |
| Remove engine compartment cover. |
| Remove alternators. |
Remove hydraulic pumps from engine.
Remove engine control cables from engine (X2).
Remove engine control cable from transmission.
Remove engine air filter.
| Remove cooling system hose to cooling system overflow bottle. |
| Disconnect main electrical wire that attaches to the engine from the boat power. |
| Disconnect and secure fuel lines. |
| Disconnect and secure oil gauge lines. |
Disconnect engine breather hoses.
Disconnect turbo boost hose from engine.
Disconnect and remove engine exhaust hose.
Disconnect driveshaft from engine transmission.
Disconnect engine starter wires.
Disconnect engine ground wires.
Remove engine mounting hardware.
Disconnect and secure raw water hoses.
Connect engine hoist to the two hoisting points on each engine.
Remove engine, place engine on government furnished engine stands.
| Remove engine starter. |
| Prepare engine for Government Rep transport. |
Engine Install:
Install new engine starters (GFM) Replace cooling water hoses (GFM).
Install engine on the engine mounting bolts.
Secure engine on to engine mounting bolts with 4 washers and 8 nuts.
Install driveshaft to transmission.
Install electrical wires to the engine starter.
Attach transmission control cable.
Attach ground wire to the transmission bell housing.
Install engine breather hose.
Install engine exhaust piping.
Connect fuel supply and return lines.
Connect cooling water gauge line.
Connect oil pressure gauge line.
Install engine control cables (X2).
Install alternator with new belts (X2) GFM).
Install hydraulic mounting bracket with new belts (X2).
Install new air filter (GFM).
Install cooling system overflow bottle hose to engine expansion tank.
Align fuel system.
Provide cooling water to engine via garden hose.
| Verify engine starts properly and instrument gauges are reading pressures or have electrical signals. |
| Adjust engine idle (720 to 730 RPMs) |
| Verify the emergency stop mechanism is operable. |
| Install engine compartment cover with a minimum of 14 securing clamps. |
| Plug in engine compartment lighting. |
ELIN X014 - WORK PACKAGE 0014 – BOLSTER AND FORWARD GUN MOUNT GUN BAGS
1 Manufacturer bolster and forward gun mount gun bags as per provided sample.
ELIN X015 - WORK PACKAGE 0015 – OVER AND ABOVE WORK
Emergent repair type work Engineering Change Proposals – As Directed by Special Operations Command, Combat Craft Division Non-Engineering Change Proposals (Manufacturer’s OEM Recommended Changes) Other necessary upgrade/modifications
Other files
| File | Type | Posted |
|---|---|---|
| SF30 Amendment 0002.pdf | ||
| RFP Questions and Answers.pdf | ||
| Att 5- Past Performance Questionnaire.docx | DOCX document | |
| SF 30 Amendment 0001.pdf | ||
| Att 4- Past Performance Information Sheet.docx | DOCX document | |
| Att 7- Wage Determination 2015-5635 Rev 22.pdf | ||
| Att 6 - Q and A.docx | DOCX document | |
| Att 2 - ELINS Worksheet.xlsx | XLSX spreadsheet | |
| Att 3- Quality Assurance Surveillance Plan -11M RIB.pdf | ||
| Att 1 Performance Work Statement Amendment 0001.pdf | ||
| Att 1a- Addendum to PWS- Work Packages.rtf | RTF text file | |
| Solicitation H9224024R0002 v1.pdf | ||
| Att 6- Past Performance Questionnaire.docx | DOCX document | |
| Att 3 - DD 254.pdf | ||
| Att 8- Wage Determination 2015-5635 Rev 22.pdf | ||
| Att 4- Quality Assurance Surveillance Plan -11M RIB.pdf | ||
| Att 7 - Q and A.docx | DOCX document | |
| Att 5- Past Performance Information Sheet.docx | DOCX document | |
| Att 1- Performance Work Statement 11M RIB Repair and Upgrade.pdf | ||
| Att 2 - ELINS Worksheet.xlsx | XLSX spreadsheet |
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