ARSR4_FinalMaterialWts.pdf

PDF 253 KB Posted Feb 4, 2025

Attached to: Air Route Surveillance Radar 4
Solicitation number: 6973GH-25-MS-00536
Issued by: Department of Transportation Federal Aviation Administration Franchise Acquisition Services

About this file

Written by GovTribe AI · Feb 4, 2025

This is a material weight estimate document dated 9/16/2024 detailing the weights and specifications for components of a fall protection system for the Air Route Surveillance Radar-4 (ARSR4). The document provides a comprehensive breakdown of materials totaling 733.9 pounds, with no counter balance required.

The estimate includes detailed specifications for components such as guardrails (made of aluminum pipe 2" SCH5), platform gates (24" wide aluminum safety gates), mounting brackets, toe boards, and ladder systems. Key components include a Secondary Elevated Platform Guardrail system weighing 239.8 pounds, a Primary Ladder (#1) weighing 265.6 pounds, and a Primary Platform section weighing 228.5 pounds. The document also lists two removable ladders (#2 and #3) weighing 28.5 and 18.4 pounds respectively, which are not included in the total system weight. Materials primarily consist of aluminum (AL) and stainless steel (SS), with detailed specifications for bolts, nuts, washers, and specialized components like Hollaender slip-on connections and DBI-SALA anchorage points.

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LRR Contract Package SOW12-11.pdf	PDF	Feb 4, 2025
ARSR-4 Fall Protection Upgrade Drawings.pdf	PDF	Feb 4, 2025

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ARSR4 FINAL MATERIAL WEIGHT ESTIMATE

9/16/2024

Total Material Weight 733.9 733.9 Counter Balance 0.0

Total Added Weight 733.9

Location Part No Description Mate rial

Unit Weight

Unit of Measure

Units Amount Part Weight

Total 733.9 Secondary Elevated Platform Guardrail 239.8 Platform Guardrail G1-1 PIPE2"xSCH5 AL 0.555 LB\FT 6 2.026 6.747 Platform Guardrail G1-2 PIPE2"xSCH5 AL 0.555 LB\FT 12 3.838 25.561 Platform Guardrail G1-3 PIPE2"xSCH5 AL 0.555 LB\FT 6 4.177 13.909

Platform Gate G4-1,2,3,4

Industrialproducts.com LSG-24-ALU 24" wide AL safety gate AL 16 LBS 1 1.000 16.000

Platform Guardrail (Post) G2-1 PIPE2"xSCH5 AL 0.555 LB\FT 10 3.375 18.731 Guardrail Bracing: Bolt + Washers(2) + Nuts(2) 1/2" Dia. - 4" Long SS 0.316 LB\EA 12 3.792 Guardrail Bracing G3-1 L2x2x1/8" AL 0.58 LB\FT 2 1.500 1.740 Guardrail Bracing G3-2 L2x2x1/8" AL 0.58 LB\FT 4 1.000 2.320

Guardrail Slip on Connections 09020

Hollaender #3 Elbow Internal Pipe Size 2" Item# 09020 AL 1.32 LB\EA 8.000 10.560

Guardrail Slip on Connections 09070

Hollaender #5SR Tee Side Rib Internal Pipe Size 2" Item# 09070 AL 0.84 LB\EA 12.000 10.080

Guardrail Slip on Connections 09090

Hollaender #7 Cross Internal Pipe Size 2" Item# 09090 (+ connection) AL 1.06 LB\EA 4.000 4.240

Guardrail Slip on Connections 09120

Hollaender #9 Side Outlet Elbow Internal Pipe Size 2" Item# 09120 (T-connection) AL 1.26 LB\EA 4.000 5.040

Guardrail Slip on Connections 09140

Hollaender #11 Side Outlet Tee Internal Pipe Size 2" Item# 09140 AL 1.11 LB\EA 2.000 2.220

Guardrail Bracket: Bolt + Nuts(2) 1/S014 5/16" Dia. - 4" Long SS 0.132 LB\EA 24 3.168 Anchor Point Angle AP1 L4x4x3/8 AL 3.37 LB\FT 2.271 7.653 Anchor Point Angle AP2 L4x4x3/8 AL 3.37 LB\FT 2.271 7.653 Anchor Point Angle AP3 L4x4x3/8 AL 3.37 LB\FT 2.271 7.653 D-Ring: Spacer Plates C/S014 PL 2"x1/4" AL 0.585 LB\FT 6 0.375 1.316 D-Ring: Bolt+Nuts(2) C/S014 1/2" Dia. - 4.5" Long SS 0.345 LB\EA 6 2.070

Anchor Point D-Ring DR1 DBI-SALA Anchorage Point SS 1.2 LBS\EA 1.000 1.200

Gap Closure Plate at end of platform

PL 1/4" thick x 6" wide x 3'4" long AL 0.0975 LB\IN^3 2 60.000 11.700

ToeBoard (For Secondary Plat.)

ToeBoard TB-1 PL 1/4"x4" AL 1.17 LB\FT 4.359 5.100 ToeBoard TB-2 PL 1/4"x4" AL 1.17 LB\FT 3 1.547 5.430 ToeBoard TB-3A PL 1/4"x4" AL 1.17 LB\FT 1.218 1.425 ToeBoard TB-3B PL 1/4"x4" AL 1.17 LB\FT 1.302 1.523 ToeBoard TB-13B PL 1/4"x4" AL 1.17 LB\FT 4.114 4.813 ToeBoard TB-4 PL 1/4"x4" AL 1.17 LB\FT 1.307 1.529 ToeBoard TB-5 PL 1/4"x4" AL 1.17 LB\FT 4.563 5.339 ToeBoard TB-6 PL 1/4"x4" AL 1.17 LB\FT 2 2.245 5.253 ToeBoard TB-11 PL 1/4"x4" AL 1.17 LB\FT 4.401 5.149 ToeBoard TB-12 PL 1/4"x4" AL 1.17 LB\FT 3 1.547 1.810 ToeBoard TB-13A PL 1/4"x4" AL 1.17 LB\FT 1.307 1.529 ToeBoard TB-14B PL 1/4"x4" AL 1.17 LB\FT 2 2.417 5.656 ToeBoard TB-13C PL 1/4"x4" AL 1.17 LB\FT 1.120 1.310

Location Part No Description Mate rial

Unit Weight

Unit of Measure

Units Amount Part Weight

ToeBoard TB-14A PL 1/4"x4" AL 1.17 LB\FT 1.240 1.451 ToeBoard TB-14C PL 1/4"x4" AL 1.17 LB\FT 1.307 1.529 ToeBoard TB-15 PL 1/4"x4" AL 1.17 LB\FT 4.927 5.765 Toeboard Bracket TB-BR4 1/S015 & 3/S015 AL 0.0975 LB\IN^3 12 2.205 2.580 Toeboard Bracket TB-BR5 1/S015 & 4/S016 AL 0.0975 LB\IN^3 13 2.205 2.795

TB-BR4 & TB-BR5:

Bolt+Washer(2)+Nuts(2)

3/S015 & 4/S015 3/16" Dia. - 1" Long SS 0.020 LB\EA 25 0.500

TB-BR4 & TB-BR5:

Bolt+Washer(2)+Nuts(2)

3/S015 & 4/S015 5/16" Dia. - 1" Long SS 0.020 LB\EA 50 1.000

ToeBoard Bracket TB-BR6 L2"x2"x1/4" AL 1.11 LB\FT 14 0.167 2.595

TB-BR6: Bolt+Washer(2)+Nuts(2) 5/S015 5/16" Dia. x 1" Long SS 0.062 LB\EA 14 0.868

TB-BR6: Bolt+Washer(2)+Nuts(2) 5/S015 1/4" Dia. X 1" Long SS 0.041 LB\EA 14 0.574

Bracket Frame (For Ladder #2) Bracket Bar L2-2 PIPE2"xSCH10 AL 0.913 LB\FT 2 2.160 3.944 Mounting Plate 2/S007 AL 0.0975 LB\IN^3 2 3.923 0.765 Mounting Plate:

Bolt+Washer(2)+Nuts(2) 2/S007 5/8" Dia. x 2" Long SS 0.342 LB\EA 8 2.736

Bracket Frame Rung Rung PIPE3/4"ODxSCH80 x 1 rung AL 0.51 LB\FT 2.146 1.094

Primary Ladder (#1) 265.6 Ladder Side Rail-Left PL 1/2"x2 1/2" AL 1.46 LB\FT 1 35.500 51.919 Ladder Side Rail-Right PL 1/2"x2 1/2" AL 1.46 LB\FT 1 35.500 51.919

Ladder Rungs PIPE3/4"ODxSCH80 x 35 rungs AL 0.51 LB\FT 35 1.344 23.990

Ladder Splice Plates PL 1/2"x3" AL 1.76 LB\FT 1 10.000 17.550 Ladder Splice Plates: Bolt + Washer(2) + Nuts(2) 1/2" dia. X 2" Long SS 0.198 LB\EA 1 56.000 0.198 LSS Notched Rail LSS P/N 506270 ST 1.86 LB\FT 34.000 63.070

LSS Mounts LSS Bracket + 2 bolts. P/N

506273 ST 1.9 LB\EA 16 30.400

LSS Rail Connector Assembly LSS P/N 506329 ST 1 LB\EA 7 7.000

Gated Bottom End Stop Assembly LSS P/N 506275 ST 0.5 LB\EA 1 0.500 Gated Top End Stop Assembly LSS P/N 506274 ST 0.5 LB\EA 1 0.500 Ladder Brackets: Bolt + Washer(2) + Nuts(2) 2/S011 5/8" dia. - 2"Long SS 0.342 LB\EA 20 6.840 Ladder Brackets 3D58519H01M 21.19"x7.38"x1.75" PL AL 0.0975 LB\in^3 13.54023 2.000 2.640 Ladder Brackets 3D58519H03M 19.66"x7.38"x1.75" AL 0.0975 LB\in^3 12.45852 2.000 2.429 Ladder Brackets 3D58519H05M 18.29"x7.38"x1.25" AL 0.0975 LB\in^3 10.54746 2.000 2.057 Ladder Brackets 3D58519H07M 18.48"x7.38"x1.75" AL 0.0975 LB\in^3 11.61378 2.000 2.265 Ladder Brackets 3D58523H01M 20.20"x7.49"x2.00" AL 0.0975 LB\in^3 12.0888 2.000 2.357

Ladder #3 and Primary Platform 228.5 Ladder #3 Welded Plate Bottom PL 1/4" x 5-7/16" AL 1.590 LB\FT 2 0.557 1.772 Ladder #3 Welded Plate Bottom PL 1/4" x 5-7/16" AL 1.590 LB\FT 2 0.417 1.325 Ladder Welded Plate: Bolt + Washers(2)+Nuts(2) Top & Bot 1/2" dia. X 2" Long SS 0.198 LB\EA 16 3.168 Platform Beam PB1 AA I6x4.03 AL 4.03 LB\FT 2 4.750 38.285 Platform Beam PB2 AA I6x4.03 AL 4.03 LB\FT 2 3.500 28.210 Platform Beam Supports: Bolt + Nuts (4) + Washer (4) 5/8" dia. x 10" Long SS 1.244 LB\EA 4 4.976 Platform Beam: Bolt + Nuts (4) + Washer (4) 5/16" dia. x 7" Long SS 0.241 LB\EA 4 0.964 SS Saddle Clips GFS Integral SS 0.44 LB\EA 4 1.760 Platform Grating P1 GAL-125, 1- 1/4" x 3/16" AL 3.2 LB\FT^2 1 16.625 53.200

Primary Platform Guardrail Platform Guardrail G1-1 W PIPE2"xSCH5 AL 0.555 LB\FT 2 3.084 3.423 Platform Guardrail G1-2 S PIPE2"xSCH5 AL 0.555 LB\FT 2 4.437 4.925 Platform Guardrail G1-3 E PIPE2"xSCH5 AL 0.555 LB\FT 2 0.667 0.740 Platform Guardrail G1-3 N-W PIPE2"xSCH5 AL 0.555 LB\FT 2 1.420 1.576 Platform Guardrail N-E PIPE2"xSCH5 AL 0.555 LB\FT 2 1.354 1.503

Location Part No Description Mate rial

Unit Weight

Unit of Measure

Units Amount Part Weight

Platform Gate G4-1,2,3,4

Industrialproducts.com LSG-24-ALU 24" wide AL safety gate AL 16 LBS\EA 1 1.000 16.000

Platform Guardrail (Post) G2-1 PIPE2"xSCH10 AL 0.913 LB\FT 7 3.375 21.570

Guardrail Slip on Connections 09020

Hollaender #3 Elbow Internal Pipe Size 2" Item# 09020 AL 1.32 LB\EA 4.000 5.280

Guardrail Slip on Connections 09070

Hollaender #5SR Tee Side Rib Internal Pipe Size 2" Item# 09070 AL 0.84 LB\EA 4.000 3.360

Guardrail Slip on Connections 09120

Hollaender #9 Side Outlet Elbow Internal Pipe Size 2" Item# 09120 (T-connection) AL 1.26 LB\EA 3.000 3.780

Guardrail Slip on Connections 09140

Hollaender #11 Side Outlet Tee Internal Pipe Size 2" Item# 09140 AL 1.11 LB\EA 3.000 3.330

Guardrail Rectangular Base Flange 29170

Hollaender #47 Rectangular Base Flange IPS 2" Item#29170 3.75"x5"x2.875" AL 0.89 LB\EA 7.000 6.230

ToeBoard W & E PL 1/4"x4" AL 1.17 LB\FT 2 3.500 8.190 ToeBoard N & S PL 1/4"x4" AL 1.17 LB\FT 2 4.750 11.115 ToeBoard - Clip Angles NESW PL 1/4"x4" AL 1.17 LB\FT 7 0.417 3.413 Toeboard: Bolts + Washers(2)+Nuts(2) NESW 3/16" Dia. x 2" Long SS 0.028 LB\EA 14 0.392

Removable Ladder (#2) (28.5-pound is not included in the 733.94-pound Total System Weight) 28.5 Ladder #2 L2-1 PIPE2"xSCH10 AL 0.913 LB\FT 2 8.042 14.685

Ladder Rungs PIPE3/4"ODxSCH80 x 8 rungs AL 0.51 LB\FT 12.750 6.503

Platform Guardrail (Post) G2-1 PIPE2"xSCH10 AL 0.913 LB\FT 2 4.000 7.304

Removable Ladder (#3) (18.4-pound is not included in the 733.94-pound Total System Weight) 18.4 Ladder #3 Side Rail PIPE2"XSCH10 AL 0.913 LB\FT 2 8.167 14.913

Ladder #3 Rungs PIPE3/4"ODxSCH80 x 5 rungs AL 0.51 LB\FT 5 1.375 3.506

SS304 Factor = 1.011

SS304

Length (in) 3/16 5/16 1/2 5/8 3/16 5/16 1/2 5/8 3/16 5/16 1/2 5/8 3/16 5/16 1/2 5/8

10 8.289 23.329 58.941 93.315 5.331 18.527 37.913 74.106 0.299 0.910 2.123 3.640 8.852 25.272 62.945 101.090

10 0.933 0.296 0.015 1.244 (1 +2x2+2x2)

7 0.163 0.074 0.004 0.241 (1 +2x2+2x2)

4.5 0.265 0.076 0.004 0.345 (1 + 2+ 2)

4 0.236 0.076 0.004 0.316 (1 + 2+ 2)

4 0.093 0.037 0.002 0.132 (1 + 2+ 2)

2 0.017 0.011 0.001 0.028 (1 + 2+ 2)

2 0.047 0.037 0.002 0.086 (1 + 2+ 2)

2 0.118 0.076 0.004 0.198 (1 + 2+ 2)

2 0.187 0.148 0.007 0.342 (1 + 2+ 2)

1 0.008 0.011 0.001 0.020 (1 + 2+ 2)

1 0.023 0.037 0.002 0.062 (1 + 2+ 2)

1 (1/4") 0.041 (1 + 2+ 2)

Hex Bolts/100 Heavy Nuts/1000 Washers/1000 Total/100 Remarks (1 Bolt+

2Nuts+2Washers)

Weight

SS Bolts

Sheet1

Sheet2

File details come from the government source that posted it. Updated Feb 4, 2025.