(Amendment 1) C11-0001.18 Revised.xlsx

XLSX spreadsheet 32 KB Posted

Attached to
Truck Mounted Auger Drill Unit
Solicitation number
RFP-591-180000003036-3
Issued by
Ingham County, Lansing City, Michigan

About this file

This is an Amendment 1 specification document from RFP No. 180000003036 for a Truck Mounted Auger Drill Unit. The document details comprehensive technical specifications for mounting a new drill rig onto an existing 2007 International 7600 SFA 6x4 chassis (Unit #04-2025). The specifications cover the removal and reuse of existing components from the current CME-75 drill rig, including water tanks and tool boxes, and installation of new equipment including a drill power unit with a minimum 6.7L turbocharged diesel engine, rotary drive system, vertical drive system, hydraulic systems, safety shutdowns, and specialized components like a mud pump assembly and hydraulic hammer system.

The specifications include detailed requirements for paint matching (Omaha Orange), hydraulic systems with minimum 23.5 GPM capacity, safety features including emergency shut-offs, and specialized equipment such as a progressive cavity mud pump capable of 0-78 gallons per minute output. The document includes no pricing information, set-asides, or funding requirements. The specifications appear to be a technical amendment focusing solely on equipment requirements and installation specifications.

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Sheet1

Amendment 1 RFP Dept. 591, No. 180000003036
Specification # C11-0001.18 Truck Mounted Auger Drill Unit

All items specified and furnished by the Contractor shall be new of the latest model in current production and shall include all standard features normally offered with these models CONTRACTOR must respond to each section with YES. (or additional information as requested)

If NO is indicated provide explanation and available option.

Contractor to identify Truck Mounted Auger Unit Reference: CME-75 Truck Mounted Auger
Bidder Response

Make:

Model:

1.0Base Specifications With New Connections to the Existing Chassis
1.1All wires passing through holes in metal or non-metal wearing surfaces, which could cause wear of the insulation, shall be adequately protected by rubber or plastic grommets, and/or non-metal conduit. Ends of all wires shall be adequately anchored to prevent loosening. All wiring shall be properly secured to the truck by proper wiring hangers.
1.2Ends of all wires shall be adequately anchored to prevent loosening
1.3All electrical connections shall be soldered and enclosed in heat shrink or in water tight junction blocks
1.4Scotch locks and wire nuts are not acceptable
1.6Any non-factory wiring harness shall be made with weather pack connectors
1.6All hydraulic/fuel lines shall be adequately protected and shall be properly secured to the truck by proper hose clamps
2.0Pickup/Delivery of Existing Unit:
2.1MDOT Truck 04-2025 to be picked up and delivered to OOAS Fleet Maintenance Garage at 2522 West Main St. Lansing, MI 48917
3.0Cab & Chassis - Supplied by MDOT Unit # 04-2025
3.1Chassis is an 2007 International, 7600 SFA 6x4
3.2GVWR of chassis is 54,000 lbs.
3.3203 inch wheel base
3.4128 inch CA
3.591 inch axle to frame
4.0Existing CME 75 Drill Rig:
4.1MDOT to remove the CME-75 drill rig, # 11-0055, serial number 229417 from truck 04-2025
5.0Removal/Reuse of Components:
5.1Remove water tank for re-use
5.2Remove tool boxes for re-use
5.3Remove existing rod holder/breakout wrench system (not to be reused)
5.4Remove folding drillers step (not to be reused)
5.5Modify existing rod rack for 5 ft. rod storage
5.6Modify existing mast headache rack to properly fit new drill mast with quick disconnect
6.0Prepare Reused Components for Repaint:
6.1Water tank
6.2Tool boxes
6.3Rod rack
6.4Mast headache rack
6.5Mounting platform
7.0Paint:
7.1Reused components listed in section 6.0 shall have all bare metal surfaces pre-cleaned and prepped prior to applying a compatible two part epoxy primer
7.2Paint all reused components (Section 6.0) to match cab, 3026 Omaha Orange
7.3The complete paint film, to include primer and finish coat, shall have a minimum thickness of 2.5 mils
8.0Drill Power Unit
8.1Engine shall be minimum 6 cylinder turbocharged
8.2Engine shall be minimum 6.7 liter (409 cubic inch)
8.3Engine shall be diesel, rated at, 133 horsepower
8.4Engine shall be charged air cooled
8.5Engine oil filter shall be spin on, full flow type
8.6Engine lubrication shall be pressurized
8.7Engine shall be equipped with a cold weather starting aid
8.8Engine shall be equipped with a governor
8.9Air cleaner shall be dry type, replaceable with precleaner
8.10Fuel shall be supplied by the truck chassis fuel tank
8.11Unit shall have replaceable fuel filter(s)
8.12Key start switch shall be provided in the drill control panel
8.13Electrical system shall be 12 volt
8.14Batteries 12 volt, in a secure battery box
8.15Battery disconnect switch
8.16Charging System, alternator
8.17Engine Starter 12 volt
8.18Engine shall meet US EPA Tier 3 emission certification
9.0Rotary Drive:
9.1Clutch heavy duty 13 inch diameter
9.2Transmission, 5 forward speeds, 1 speed reverse
9.3Transmission shall be mounted stationary on the drill main base frame
9.4High torque rotary box
9.5The maximum drill spindle torque shall exceed 12,950 foot-pounds in first gear
9.6Rotational speeds of the drill spindle shall range from at least 73 RPM to more than 580 RPM in fifth gear at 2,200 engine RPM
9.7The spindle shall be hollow with at least a 2-3/4 inch ID
9.8The output of the transmission shall power a single speed right angle drive
9.9The right angle drive output shall turn a rotary drive bar that has a square cross section of at least 1-3/4 inches a side and shall be made of heat-treated alloy steel
9.10The rotary drive bar shall power a rotary box that has flange type bearings that can be greased
9.11The rotary box shall be grease packed and shall not run in oil and shall have removable access panels on the front and rear to facilitate inspection and maintenance procedures
9.12Provision against shock overload to the rotary drive shall be accomplished through an easily adjustable torque-limiting clutch
10.0Vertical Drive
10.1Vertical drive shall consist of two double-acting hydraulic feed cylinders with an overall stroke or travel of at least 72 inches
10.2The feed cylinders shall have a point of thrust centered upon the axis of the drill spindle
10.3Feed side slide bushings shall be split for ease of removal and replacement
10.4The vertical drive shall have a maximum downward thrust of not less than 20,000 pounds and an upward or retract force of not less than 30,000 pounds
10.5The maximum rate of feed shall not be less than 52 feet per minute down and 32 feet per minute up
10.6The feed cylinders shall have a minimum piston rod diameter of 1.75 inches to withstand compressive forces when retracting augers from the ground without rotation
10.7The maximum rate of feed shall not be less than 52 feet per minute down and 32 feet per minute up
10.8A rapid retract capability shall be furnished to increase the rate of retract to a maximum of not less than 84 feet per minute
10.9Minimum piston rod diameter of feed cylinders shall be 1-3/4 inches
10.10Two feed levers shall be provided
10.11One feed lever shall be spring return type and shall not be affected by the dial control settings used with the second lever
10.12Second feed lever will have a detent position to be used for auger or core drilling, when a controlled rate of feed is required
10.13Feed rate once set will not be affected by changes in engine RPM nor by changes in formation resistance, unless the adjusted down pressure setting is reached
10.14Feed rate dial shall be furnished to changing the rate of feed
10.15Pressure control dial will be furnished for changing maximum bit pressure
10.16Feed rate, pressure control and hold back dials shall be located on the front of the control panel within easy reach of the operator.
10.17Hydraulic gages shall be provided in the console on the left rear of the rig to indicate pounds per square inch for the following
10.18Hydraulic feed pressure
10.19Hold back pressure
10.20System pressure
11.0Upright Drill Frame
11.1Upright drill frame will be hydraulically actuated, permitting 90 degree fold over for travel
11.2Drill frame movement shall be controlled by two (2) 3 inch double acting hydraulic cylinders with 1.375 inch diameter piston
11.3A restriction shall be provided to prevent the drill frame from falling in an emergency
11.4When in a horizontal position, the drive train shall be disconnected between the rotary drive bar and the right angle drive by use of a quick disconnect method consisting of a flexible chain coupling that will slide off the right angle drive output and onto the drive bar
11.5The coupling shall be a flexible type to take care of any misalignment between the right angle drive and the drive bar
11.6The depth of the upright part of the base frame shall be at least 12 inches for ample rigidity
12.0Driller's Control Panel
12.1All controls and gauges for drilling operations shall be placed so as to be easily accessible and convenient for the drill operator while permitting view of the drilling operations at all times
12.2Drillers control panel shall be mounted on the left rear of the drill rig
12.3Gauges and diagnostic module shall be housed inside a sealed enclosure with latching cover
12.4Cover shall be lockable for vandalism protection
12.5Drillers control panel shall included the following
12.6Keyed ignition switch and starter button
12.5Push-button emergency engine shut-off switch
12.6Electric engine throttle switch
12.7Engine ECM reset switch
12.8Transmission gear selector and lock out clutch handle and auxiliary brake set
12.9Tachometer
12.9Gauges with lights for oil temperature and pressure, engine oil pressure, engine coolant temperature
12.10Engine ECM diagnostic module to monitor engine parameters (engine speed; engine oil pressure; engine coolant temperature; system voltage; engine hours)
12.11Hydraulic gauges for system pressure pull-down and hold back
12.12Feed rate, feed pull-down pressure and hold-back pressure control
12.13Feed and detented feed levers
12.14Hydraulic controls for all standard and provided optional components
12.15Drill controls shall be arranged in groups, and be situated for convenience according to frequency of use
12.16Hydraulic levers shall have directional control that corresponds with cylinder movement
13.0Hydraulic System
13.1Heavy-duty engine driven tandem hydraulic pump run independently of the gear train
13.2Minimum capacity of not less than 23.5 GPM and 23.5 GPM at 2,000 PSI
13.4Full-flow replaceable element hydraulic oil filter in the high pressure line
13.5Full-flow replaceable element hydraulic oil filter in the low pressure return line
13.6Equipped with a hydraulic oil cooler
13.7Hydraulic reservoir shall have adequate capacity
13.8Hydraulic reservoir shall have vented lockable fill cap
13.9Hydraulic reservoir shall have magnetic drain plug and level indicator sights
13.10Hydraulic pump shall be driven from a point in the line of power transmission so hydraulic power is available when engine is running.
13.11The hydraulic system and all hydraulic components shall use JIC hydraulic fittings
14.0Safety Shut Down System
14.1Push button emergency shut-off switches on control panel, right side of main drill frame and on the right side of the main drill frame
14.2Two (2) emergency multi-directional wobble shut-off switches with extended levers located near the bottom and parallel to the feed cylinders
14.3One (1) emergency multi-directional wobble shut-off switch located above and parallel to the axis of the cathead
14.4When any emergency shut-off switch is activated, a drive line brake is engaged to instantly stop the spindle rotation in less than one revolution, the cathead rotation instantly stops and the engine is shut down
14.5The system shall also include a lock-out type clutch handle that positively locks the clutch handle in the down or disengaged position and an auxiliary spindle brake set valve
14.6A mast raising alarm shall be included to alert drill crew to any overhead obstructions
15.0Mast with Quick Disconnect
15.1Mast shall be an integral part of the upright drill frame with provision for being disconnected and connected without the use of bolts
15.2Mast shall completely disconnect from the drill frame so that the drill and slide bases are operable when the mast is not needed
15.3The mast when disconnected from the upright drill frame shall be stored on a suitable rack which is on the existing platform and shall be modified as required to fit with the new drill
15.4With the mast secured in its rack and the upright drill frame horizontal, the mast shall be separated from the drill by extending the in-out slide base, thereby disengaging cylindrical tapered pins on the mast from like tapered boxes fastened to the top part of the upright drill frame
15.5With the mast in a vertical position, the sheaves shall not be less than 29 feet from the base of the drill main frame
15.6The maximum line pull of the draw works shall be evenly distributed on four cross-braced tubular members
15.7The mast shall be a tapered design with a depth at the base of at least 11.5 inches
15.8Pairs of 8 inch diameter sheaves shall be aligned with the rope or wireline they carry
15.9Two(2) hydraulic cylinders shall be provided to raise and lower the upright drill frame and mast
16.0Sliding Bases
16.1Sliding bases shall be furnished for moving the drill in and out and sideways so that the spindle can be positioned to facilitate alignment of augers and drill rods and to provide clearance from the hole for handling augers, casing and other down hole tools
16.2The sliding bases shall be hydraulically operated
16.3With the in-out slide base extended, the center of the spindle shall be at least 18 inches from the rear of the carrier to provide ample working room
16.4A sliding base shall be provided for moving the drill to either side and shall have at least 16 inches of travel
16.5The sliding bases shall have a replaceable nylatron (or approved equal) wear plate between the metal slide surfaces
17.0Draw Works
17.1The draw works shall include a cathead, three (3) hydraulic hoists, and a hydraulic wireline hoist
17.2The cat head shall be hydraulically powered and have a pulling capacity of not less than 1,370 pounds
17.3The cathead shall be located at the right rear corner of the drill at right angles to the long axis of the drill frame.
17.4The diameter of the drum shall be 8 inches and the length 7.5 inches
17.5Maximum peripheral speed shall not be less than 605 feet per minute
17.6The first hydraulic hoist shall have a maximum pulling capacity of not less than 8,500 pounds
17.7Maximum line speed up shall not be less 67 feet/per minute and maximum line speed down shall not be less than 288 feet/minute
17.8One hydraulic lever shall be furnished for controlling hoisting or lowering and rotation speed
17.9A hydraulic brake release valve shall be furnished that permits wire rope to lead off the drum when the hoist control lever is positioned to suspend a load
17.10The hoist shall include 60 feet of 1/2 inch diameter wire rope and a safety Shur-Lok hook
17.11The second hydraulic hoist shall have a maximum pulling capacity of not less than 3,200 pounds
17.12Maximum line speed shall not be less than 94 feet per minute
17.13One hydraulic lever shall be furnished for controlling hoisting or lowering and rotation speed
17.14The hoist shall include 45 feet of 3/8 inch diameter wire rope and a safety Shur-Lok hook
17.15A cable guide shall be provided
17.16The third hydraulic hoist shall have a maximum pulling capacity of not less than 1,800 pounds
17.17Maximum line speed shall be not less than 186 feet per minute
17.18One hydraulic lever shall be furnished for controlling hoisting or lowering and rotation speed
17.19The hoist shall include 45 feet of 3/8 inch diameter wire rope and a safety Shur-Lok hook
17.20A cable guide shall be provided
17.21The hydraulic wireline hoist shall have a maximum pulling capacity of not less than 1,800 pounds
17.22Maximum line speed shall be not less than 186 feet per minute
17.23One hydraulic lever shall be furnished for controlling hoisting or lowering and rotation speed
17.24The hoist shall be capable of holding 900 feet of 3/16 inch diameter wire rope, cable not included
18.0Quick Disconnect Spindle Adaptor Assembly
18.1A quickly removable spindle adaptor assembly shall be furnished that connects to a heavy-duty hollow-stem auger box adaptor plate bolted to the bottom of the drill spindle
18.2Two auger connector bolts shall secure the spindle adaptor in place
18.3The spindle adaptor shall have a 4-1/4” heavy-duty hollow-stem auger pin up and a 4-1/4” heavy-duty hollow-stem auger box down with a 2-3/8” API IF drill rod pin down centered inside
18.4The spindle adaptor shall have a tubular extension through to the top of the drill spindle with a 1-1/2 inch left-hand box thread for attaching a water swivel
18.5The spindle adaptor assembly shall include a large auger drive universal joint with a 4-1/4” heavy-duty hollow-stem auger pin up and a 2 inch hexagon socket down
19.0Mud Pump Assembly
19.1The mud or water pump shall be a progressive cavity type pump (Moyno 3L8 or equal) and shall have an infinitely adjustable output of 0 to 78 gallons per minute and a maximum pressure of 225 PSI
19.2Pump output shall not be affected by changes in engine RPM
19.3Power for the mud pump shall be supplied by a hydraulic motor operated from the drill hydraulic system.
19.4A three-speed forward and one-speed reverse transmission shall be provided between the hydraulic motor and water pump
19.5The assembly shall include a pressure gauge, a 1-1/2 inch pressure port with sufficient 1-1/2 inch high pressure hose to connect to the control panel, service tee with 1 inch bypass at operators panel and a 2 inch suction port with 2 inch suction hose to the existing water tank
19.6A 2 inch by 25 foot long suction hose with foot valve and strainer and a cam type quick disconnect connection on the water pump shall be provided.
19.7Provisions shall be made for drainage of the mud pump and lines
20.0Standpipe With Hose To Control Panel
20.1A 1-1/2 inch diameter standpipe shall be mounted on the upright drill frame and connected by a 1-1/2 inch high pressure hose to the mud pump output at the control panel
20.2A 1-1/2 inch high pressure hose shall connect the standpipe to the water swivel supplied on the spindle adaptor utilizing cam-type quick disconnect fittings
21.0Air Compressor
21.1A drill engine driven utility air compressor mounted on the side of the engine shall be provided
21.2The compressor shall develop 15.2 CFM at 125 PSI with maximum pressure of 125 PSI
21.3The system shall include three, 3 gallon reserve tanks, and plumbing to the rear of platform
21.4The following items will also be included, a regulator, 12 foot air line with quick disconnects, impact wrench with pigtail hose, 1.125 inch, and 1.25 inch impact sockets
22.0Hydraulic Hammer
22.1A hydraulic hammer system shall be furnished that will lift a 140 pound drive weight 30 inches and completely release the weight for a 30 inch free fall
22.2No rope or cable shall be attached to the weight that might impede free fall
22.3The system shall have a minimum rate of at least 50 blows per minute
22.4The fall height shall be controllable within a tolerance of plus or minus 1/2 inch
22.5The hammer shall be preset at the factory for a consistent weight fall height through the use of adjustable priority hydraulic control valves
22.6The fall height of the hammer shall not be affected by throttle adjustments once the valves are set
22.7A method for visual verification of the fall height of the weight while the hammer is in operation shall be provided
22.8The hammer shall be mounted on one single-acting hydraulic cylinder which is dedicated to the operation of the hammer device and shall be attached to the upright drill frame opposite of the control panel
22.9The hammer device shall be hydraulically raised or lowered by this hydraulic cylinder through 72 inched of vertical travel
22.10A 140 pound drive weight shall be furnished
22.11A safety feature shall be furnished that will prevent the hammer from operating if the anvil is not in place
23.0Hydraulic Rod Holder and Breakout Device
23.1A hydraulic rod holder having two opposed hydraulic cylinders that clamp up to 5.5 inch OD drill rod or pipe between two replaceable jaws shall be furnished
23.2These jaws shall have a minimum of 3.75 inches of vertical height engagement evenly distributed over a minimum of 45 percent of the drill rod circumference
23.3The rod holder shall be an adjustable height mounting
23.4The device shall swing on and off the hole from a pivot point near the right rear leveling jack and shall hydraulically move in and out
23.5The hydraulic extension or retraction of the rod holder shall permit centering of the rod holder jaws on tools that are aligned with the vertical axis of the drill spindle
23.6The rod holder shall store flush with the rear of the platform and out of the way when drilling with auger tools
23.7The rod holder shall be capable of pivoting away from the carrier so that the jaws are a minimum of 55 inches from the platform to allow the holder to be used as drilling tools are advanced
23.8A hydraulic breakout wrench shall be mounted on the road holder
23.9One set of drill rod jaws sized to clamp 5.5 inch O.D. drill casing shall be furnished
23.9One set of drill rod jaws sized to clamp NW casing shall be furnished
23.10One set of drill rod jaws sized to clamp N W/L drill rod shall be furnished
23.11One set of drill rod jaws sized to clamp AW size rod shall be furnished
24.0Miscellaneous
24.1Installation of new drill rig
24.2All equipment cataloged as standard shall be furnished and shall be included in the purchase price of the unit
24.3The component parts shall be furnished and shall be of proper size and design to safely withstand maximum stresses imposed by a capacity load, and the manufacture's rated loads for chains, bearings and universal joints shall not be exceeded when the unit is loaded with such loads
24.4The torque capacity of each driven part shall be equal to or exceed the torque capacity of its driving member
24.5The machine is to be delivered fully serviced
24.6The unit shall be subject to an arrival inspection to verify all components meet these specifications
24.7All items which require periodic lubrication shall be provided with a suitable lubrication fitting
24.8All pressure systems shall be provided with suitable pressure relief valves
24.9With the exception of the cat head, spindle and drilling tools, all moving parts which are so located as to be a hazard to operating or maintenance personnel shall be fully enclosed or properly guarded
24.10Protective devices shall not impair the operating functions
24.11A heavy duty fold up driller's step shall be supplied
24.12Dual pipe vises with a 1-5/8 inch hex shank attached shall be provided to fit two hex sockets located on both the right, left sides of the drill platform
24.13A cantilever style folding work table shall be provided on the passenger’s side of the platform. It shall fold over into a storage position above the rod storage rack
24.14Double removable gates shall be supplied on the passenger side of the platform between the water tank and 5’ rod storage
24.15A 1” drain valve shall be installed on the front passenger side of the water tank
24.16Install a hanging rod holder hook which is spring loaded on top of each hydraulic jack located at the rear of the rig.
24.17Provide the following subs for accessory operation: 2.375" APIIF Box to AW PIN, 2.375" APIIF Box to N4 PIN 5LG, 2.375" IF Box to NW Casing, 2.375 IF Box to N W/L Drill Rod
24.18Provide the following drill rod: 3.5" x up to 42" long- 2.375" IF Box 2.375" IF PIN. Length to be verified once drill unit is mounted on drill carrier.
24.192.75" I.D. hollow stem augers - 150 ft comprised of 5 ft sections
24.20A transport height placard indicating the overall stowed height of the completed vehicle shall be mounted on the dash in clear view of the operator

END OF SPECIFICATIONS

&14Attachment A 180000

Sheet2

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