Aluminum-Doors-and-Frames-20180605.pdf

ALUMINUM DOORS AND FRAMES

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SECTION 08116

PART 1 -GENERAL

1.1 SUMMARY

A. Section Includes:

1. Aluminum Insulated Flush Doors

2. Aluminum Insulated Metal Panel Transom

3. Aluminum Door Frames

4. Aluminum Storefront

1.2 REFERENCES

A. ASTM B 209- Aluminum and Aluminum-Alloy Sheet and Plate.

B. ASTM B 221 -Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and

Tubes.

C. ASTM B 308- Aluminum-Alloy 6061-T6 Standard Structural Profiles.

D. ASTM E 331 -Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference.

1.3 SYSTEM DESCRIPTION

A. System Performance Requirements:

1. Air infiltration: When tested in accordance with ASTM E 283, the air infiltration should not exceed .04 cfm per square foot of fixed area.

2. Uniform Load Deflection: Entry system shall be tested in accordance with ASTM E 330:

3840 Pa or 80.0 psf positive and negative pressure for a minimum of 60 seconds.

3. Uniform Load Structural: Entry system shall be tested in accordance with ASTM E 330:

5760 Pa or 120.0 psf positive and negative pressure for a minimum of 10 seconds.

4. Missile Impact: Entry system will pass double impact from large missile; ASTM E 1886.

5. Air Pressure Cycling: Entry system will pass cyclic pressure tests with a design pressure of negative 80.0 psf and positive 80.0 psf.

1.4 SUBMITTALS

A. General: Refer to Submittal Procedures- Section 01300

B. Product Data: Include manufacturer's product information, including material, elemental construction, fabrication, and finishes.

C. Shop Drawings: Include shop drawings relating to fabrication, finish and installation.

1. Drawings should include the following:

a. Elevations with necessary detail keys

b. Entry system reinforcements (if applicable)

c. Fabrication and Finish

D. Samples:

1. Color: Provide manufacturer's samples of standard and non-standard finishes.

2. Door: Supply manufacturer's door sample presenting finish, interior insulation, and standard reinforcement components.

E. Test Results: Offer any required test results for particular jobs. Accredited test reports will be available upon request.

1.5 QUALITY ASSURANCE

A. Manufacturer's Qualifications:

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1. Manufacturing process with contemporary inspection using neoteric checklist for optimum field performance.

2. Manufacturing same product specified for over 25 years.

B. Pre-Installation Meetings: Plan initial pre-installation meetings for job details.

1.6 DELIVERY, STORAGE, HANDLING

A. Packing: Finished products shall be packaged securely with appropriate labeling for protection and product identification visible on packaging.

B. Shipping and Handling: Deliver materials to site in original condition and packaging without any damage to packaging or materials.

C. Unloading: Individually packaged products to be unloaded by hand truck or 2-person team lift (or more if needed) to avoid unnecessary damage.

D. Storage and Protection:

1. Store items indoors away from excessive amounts of moisture.

2. Protect entry doors against damage from outdoor hazards and during the entire installation E. Waste Management: Refer to contact information apparent on packaging for appropriate recycling opportunities.

1.7 WARRANTY

A. Warrant doors and frames to be free from defects which include factory applied hardware, and premature degradation of finish and door structure.

B. Warranty period will be ten years from the date of manufacture.

PART 2- PRODUCTS

2.1 MANUFACTURER

A. Aluminum Doors:

1. Provide products complying with requirements of the contract documents and made by one of the following:

a. Cross Aluminum Products, Inc.

b. Kawneer Company, Inc.

c. Tubelite

d. Substitutions in accordance with Division 1

B. Components: Door and frame components from same manufacturer.

2.2 THERMAL ALUMINUM FLUSH DOORS- THERMALPLANK

A. Product: FL-400T Series with required aluminum frames.

B. Door Opening Size: refer to drawings. ·

C. Door Assembly:

1. Door Stile: To be aluminum alloy 6063; temper to be T5 with a minimum 1/8" wall thickness. Stiles to be thermally broken using Technoform 1-Strut™ in 2 places.

2. Stile Thickness: To be 1 3/4" thick tubular extrusion.

3. Door Joinery: Joinery shall be 3/8" diameter cadmium tie rods bolted through interlocking stiles. Minimum of 3 tie rods per door (where applicable).

4. Top of Door: To receive added 1/8" reinforcement closer plate adhered to interior wall for door closer hardware.

5. Top/Bottom of Door: To receive 1/8" thick cap for further seal and to trim the top and bottom of door.

D. Pattern:

1. Inside Door Face Smooth

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2. Outside Door Face Fluted E. Insulation: Polyisocyanurate Rigid Foam

1.2 MATERIALS & ACCESSORIES

A. Aluminum:

1. ASTM B 221, alloy and temper to be 6063 T-5 or similar alloy and temper recommended by manufacturer for optimum finish results and consistency.

B. Internal Reinforcement

1. ASTM B 308, for structural aluminum.

C. Fasteners

1. Material: Aluminum, 18-8 Stainless Steel, or other non-corrosive materials compatible with items being screw applied.

2. Exposed:

a. Type: Fasteners exposed will be Philips flathead fasteners unless provided by other supplier.

b. Finish: Fasteners to match appropriate finish on standard doors and frames.

3. Concealed: To be standard according to manufacturer's standards.

D. Weather stripping:

1. Wool pile:

a. Material: Solid Propylene Base with resilient fibers.

b. Color: Manufacturer's standard black color.

E. Thermal Bar:

1. Thermal-Strut™: Mechanically attached to thermally break tubular extrusions.

a. Material: To be Polyamide 6.6 with 25% glass fibers.

2. b. Color: Manufacturer's standard black color.

2.3 HARDWARE

A. Hardware Preparation: To be fabricated at factory according to hardware templates provided.

B. Hardware Installation: To factory install all applicable and supplied hardware to doors and frames.

C. Hardware Reinforcement: To provide necessary reinforcement for proper longevity and hardware function; ASTM B 209 and/or ASTM 308.

D. Refer to Section 08710 for Door Hardware.

2.4 FABRICATION

A. Processes:

1. Job Preparation:

a. Preliminary Analysis: Job drawings to indicate door types, sizes, vision lite configuration(s), and finishes.

b. Fulfill Custom Requirements: Follow through on any specific deviations from standard requirements.

2. Assembly:

a. Product Operation: Measure, cut, and fabricate required materials for job.

b. Product Refinement: Smooth rough cut edges.

c. Arrangement: Place prepared structural fasteners inside door to conceal from view.

d. Reinforcement Preparation: To apply necessary structural and hardware reinforcement in beneficial areas of doors and frames where needed.

3. Door Joinery: Mortise and Tenon application with screw applied internal slide-fit clips for horizontal rails. 3/8" tie rods bolted to door stiles through horizontal rail spline creating hairline joinery.

4. Fitting:

a. Placement: Product materials to fit accurately in appropriate locations.

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b. Alignment: Doors to be in proper alignment with intended elevations.

B. Tolerances: Doors and/or frame elevations will not deviate from last revised and approved drawings.

2.5 FRAMING SYSTEMS

A. Framing Members: Cross Aluminum E-4500 Series and T-14000 Series standard aluminum extruded profiles with required thickness for load support.

1. Vertical Jamb Sizes: 2"x 4 1/2"

2. Header Sizes: 2" x 4 1/2" and 4" x 4 1/2", refer to drawings.

B. Clips and Reinforcements: Manufacturer's standard high strength aluminum: ASTM B 221 and/or ASTM B 308.

C. Fasteners and Accessories: Manufacturer's standard non-bleeding and non-corrosive material congruent to adjacent material.

1. Exposed Fasteners: To be stainless steel Philips flathead screws with appropriate finish:

ASME B 18.6.4

2. Concealed Fasteners: To be manufacturer's standard.

D. Assembly:

1. Framing members are separate aluminum pieces cut to length and mechanically fastened from either spline or clip systems.

2. Joinery to be hairline.

3. Sommer and Maca Silicone 88R or Dow Corning® 795 Sealants applied on applicable areas.

4. Framing elevations to be identified according to final approved drawings.

E. Anchoring:

1. Appropriate anchoring fasteners to be secured no more than 18" apart on entire frame opening.

2. Frame headers to receive no less than 2 anchoring fasteners.

3. Add extra fasteners where hardware and hinge may require more.

F. Doorstop:

1. To be #CDM-32.

a. Wall Thickness: To be 3/16" thick for receiving applicable hardware.

b. Profile Height: To be no less than 5/8" high.

2. Snap-in: Fits standard manufacturer's door jamb profiles.

3. To receive weather strip around acting door leafs.

a. Wool pile: Solid Propylene Base with resilient fibers in a standard black color.

G. Hardware Preparation:

1. Intramural Work: Hardware preparation according to hardware suppliers' templates.

2. Field Work: Refer to manufacturers' installation instructions.

H. Side lites and Transoms:

1. Factory-assembled to largest allowable shipping size.

2. Identified in concealed locations according to final approved elevation numbers.

2.6 FINISHES

A. Standard Anodic Finishes:

1. Clear 204 R1: Architectural Class 11, AA-M 12C22A31, 0.4 mils.

PART 3- EXECUTION

3.1 EXAMINATION

A. Examine conditions for compliance with requirements for installation tolerances and other conditions affecting proper installation.

3.2 INSTALLATION

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A. Comply with manufacturer's instructions.

B. Do not install damaged components.

C. Install doors plumb, level, and square, with no warp or rack in frame.

D. Hang doors with the following required clearances:

1. Lock Stiles: 0.125"

2. Between Meeting Stiles: 0.187"- 0.25"

3. At Top Rails: 0.125"

4. Between Bottom Rail and Threshold: 0.125"- 0.187"

E. Fit joints to produce hairline joints free of burrs and distortion.

F. Apply bituminous coatings to keep Aluminum free from contacting other metals.

G. Rigidly secure non movement joints.

H. Install recommended anchors with separators to prevent metal corrosion and electrolytic deterioration.

I. Seal joints watertight, unless otherwise indicated.

J. Glazers to provide necessary glazing shims for proper glass installation on vision lites and side lites. Reference section Glazing Accessories 08800.

K. Place thresholds in bed of proper weather sealant.

3.3 ADJUSTING

A. Fine-tune doors and hinges to operate properly without bind or sag.

B. Adjust pressure settings on closers.

1. For doors accessible to people with disabilities, adjust closers to provide a 3-second closer sweep period for doors to move from a 70-degree open position to 3 inches from the latch measured to the leading door edge.

3.4 CLEANING

1. Immediately clean doors after installation.

2. Avoid any harsh cleaners not specified on manufacturer's cleaning and care guide.

3.5 PROTECTION

A. Follow Manufacturer's guide to cleaning and care for proper treatment on entrances for optimum longevity, function, and performance.

END OF SECTION

The following is included in the Aluminum doors and frames bid.

High School Stadium Exit Doors

Demo existing-Furnish and install (1)- 6'-0" x 7'-0" pair of Cross FL-400 Series Aluminum doors with side lite and transom framing. To include- clear anodized finish, 1" gray tinted glass, lves continious hinges, Vonduprin 98 series panics-electrified at active leaf, lves vandal resistant pull handles, Final keyed cylinders per district standard, LCN 4111 series manual closers, Glynn Johnson overhead stops, Von duprin keyed removable mullion,)!,'' x 5" threshold, bottom brush sweeps.

High School Canopy Doors

Demo existing-Furnish and install (1)- 6'-0" x 7'-0" pair of Cross FL-400 Series Aluminum doors with sidelite and transom framing. To include- clear anodized finish, 1" gray tinted glass, lves continious hinges, Vonduprin 98 series panics-electrified at active leaf, lves vandal resistant pull handles, Final keyed cylinders per district standard, LCN 4111 series manual closers, Glynn Johnson overhead stops, Von duprin keyed removable mullion, Y," x 5" threshold, bottom brush sweeps.

Middle School Between 5TH & 6TH Grade Hall Doors immediate frame. To include- clear anodized finish, 1" gray tinted glass, lves continious hinges, Vonduprin 98 series panics-electrified at active leaf, lves vandal resistant pull handles, Final keyed cylinders per district standard, LCN 4111 series manual closers, Glynn Johnson overhead stops, Von duprin keyed removable mullion, J1," x 5" threshold, bottom brush sweeps.

Middle School 6'TH Grade Hall Doors immediate frame. To include- clear anodized finish, 1" gray tinted glass, lves continious hinges, Vonduprin 98 series panics, lves vandal resistant pull handles, Final keyed cylinders per district standard, LCN 4111 series manual closers, Glynn Johnson overhead stops, Von duprin keyed removable mullion, W' x 5" threshold, bottom brush sweeps.

DOORS AND HARDWARE SPECIFIED MUST MAINTAIN COMMONALITY THROUGHOUT THE DISTRICT.