AFE Enclosure TIP AL-1880-6554A.pdf

AFE ENCLOSURE TIP

RELEASE DATE : 2026-03-31

AUTHOR:

DOCUMENT NUMBER: AL-1880-6554 REVISION: A

DOCUMENT STATUS: RELEASED

DOCUMENT TYPE: TEST & INSPECTION PLAN (TIP)

CATEGORY CODE: LS1514

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TABLE OF CONTENTS

1 Approvals 2 2 Abbreviations and Acronyms 2 3 Introduction 3 4 Reference 3 5 Hardware required 3 6 Procedure 5

6.1 Setup 5

6.2 Inspection 5

6.2.1 Visual Inspection 5

6.2.2 Fitment Check 5

6.3 Verification 8

Verification Signoff Sheet 9

REVISION HISTORY

Rev. CM Number Description of Change

A Baseline

1 APPROVALS

The following individual(s) shall approve this document:

Approver Project Role

Changchun Sun CAM (Level 5)

Jonah Weber Instrumentation Technical Lead

Jiani Niu QA Manager

The following individual(s) reviewed this document:

Reviewed By : barnardv

2 ABBREVIATIONS AND ACRONYMS

Advanced Light Source

Lawrence Berkeley National Laboratory

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Center release information in the lower-left corner of the document's pages

Printed hard copies of this document are for reference only.

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3 INTRODUCTION

This document defines the test and inspection process for the AFE enclosure..

4 REFERENCE

5 HARDWARE REQUIRED

REF QTY

AFE BOARD A 1

AFE BOARD B 1

AFE BOARD C 1

AFE BACKSIDE BOARD 1

AFE Lids 2

AFE ENCLOSURE 1

1-72 Socket Head Screw (for AFE Boards) 1/8” 24

1-72 Socket Head Screw (for AFE Lids) 1/4” 29

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ALS-U Advanced Light Source Upgrade

AFE Analog Front End

AFE Lid AL-1809-0361

AFE Enclosure AL-1809-0328

AFE Board A AL-1731-6642

AFE Board B AL-1760-5393

AFE Board C AL-1871-9932

AFE Backside Board AL-1880-0239 ci al ly R el ea se d

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Large Cage Pins 4

Small Cage Pins 7

Torque Screw Driver 1

NUT DRIVER 1

SMA FITTING 1

SMA PIN 1

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6 PROCEDURE

6.1 Setup

1. Enter the following information on the Verification Signoff Sheet:

a. SERIAL NUMBER

b. START DATE

c. TIP NUMBER AND REVISION

d. TESTER(S) NAME

6.2 Inspection

6.2.1 Visual Inspection

1. Inspect for scratches, dents, deformations, rust, or oxidation.

2. Check that all sharp edges are removed.

3. Verify that the coating was properly applied. (i.e. There’s no flaking or patches)

4. Verify that the enclosure is labeled with the correct AL#. (AL-1809-0328, Rev_)

5. Verify the X and Y axis are engraved to the side of the AFE enclosure. (Figure 1)

6.2.2Fitment Check

1. Load AFE Board A, B, and C into the deeper side of the AFE enclosure. (Figure 2)

a. Use 1-72 socket head screws ⅛” and screwdriver to tighten down the three boards.

b. Verify all screws can be easily secured to the enclosure.

2. Load the AFE backside board on the shallow end of the AFE enclosure. (Figure 3)

a. Use 1-72 socket head screws ⅛” and screwdriver to tighten down the three boards.

b. Verify all screws can be easily secured to the enclosure.

3. Verify that the AFE Lids are labeled with correct AL#. (AL-1809-0361)

4. Attach the AFE Lid to the enclosure using 1-72 head screws ¼”.

5. Repeat for the other side of the enclosure.

6. Verify all screws can be easily secured to the enclosure.

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Figure 1

Figure 2

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Figure 3

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6.3Verification

1. On the Verification Sign Off Sheet, verify that the TESTER has entered the following information: SERIAL NUMBER, TEST START DATE, TIP NUMBER AND REVISION, TESTER(S) NAME and TEST COMPLETION DATE.

2. Verify that the serial number on the front panel matches the serial number on the

Verification Sign Off Sheet.

3. On the Verification Sign Off Sheet, verify that all test steps have been completed.

4. On the Verification Sign Off Sheet, sign and date the COMPLETION TEST AND

INSPECTION VERIFIED BY line.

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Verification Signoff Sheet

VERIFICATION MUST BE DONE BY AN ENTITY OTHER THAN THE ASSEMBLY

TECHNICIAN

TEST START DATE: TEST COMPLETION DATE:

SERIAL NUMBER:

TIP NUMBER AND REVISION:

TESTER(S) NAME (Print, Sign and Date):

COMPLETED TEST VERIFIED BY (Print, Sign and Date):

Table 1 Verification Steps

Section

STEP #

DESCRIPTION RECORDED

INFORMATION

(As Noted)

TESTER

(Initial)

DATA

6.2.1

Step# 1

Inspect for scratches, dents, deformations, rust, or oxidation.

PASS/FAIL

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6.2.1

Step# 2

Check that all sharp edges are removed.

PASS/FAIL

6.2.1

Step# 3

Verify that the coating was properly applied. (i.e.

There’s no flaking or patches).

PASS/FAIL

6.2.1

Step# 4

Verify that the enclosure is labeled with the correct

AL#. (AL-1809-0328,

Rev_)

PASS/FAIL

6.2.1

Step# 5

Verify the X and Y axis are engraved to the side of the

AFE enclosure.

PASS/FAIL

Table 2 Fitment check

Section

STEP #

DESCRIPTION RECORDED

INFORMATION

(As Noted)

TESTER

(Initial)

DATA

6.2.2

Step# 1b

Verify all screws can be easily secured to the enclosure. (AFE Board A,B, and C)

PASS/FAIL Insert photo of boards installed in enclosure

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6.2.2

Step# 2b

Verify all screws can be easily secured to the enclosure. (AFE Backside

Board)

PASS/FAIL Insert photo of boards installed in enclosure

6.2.2

Step# 6

Verify all screws can be easily secured to the enclosure. (AFE Lid)

PASS/FAIL Insert photo of boards installed in enclosure

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6.3Verification

Verification Signoff Sheet