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ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006 1
RULES FOR BUILDING AND CLASSING
STEEL VESSELS UNDER 90 METERS (295 FEET)
IN LENGTH
NOTICE NO. 11 – July 2009
The following Rule Changes were approved by the ABS Rules Committee on 18 June 2009 and become EFFECTIVE AS OF 1 JULY 2009.
(See http://www.eagle.org for the consolidated version of the Rules for Building and Classing Steel Vessels Under 90 meters (295 feet) in Length 2006, with all Notices and Corrigenda incorporated.)
Notes - The date in the parentheses means the date that the Rule becomes effective for new construction based on the contract date for construction, unless otherwise noted. (See 1-1-4/3.3 of the ABS Rules for Conditions of Classification (Part 1).)
PART 4 VESSELS SYSTEMS AND MACHINERY
CHAPTER 4 PUMPS AND PIPING SYSTEMS
SECTION 2 PUMPS, PIPES, VALVES AND FITTINGS
7 Plastic Pipes
(Revise Paragraph 4-4-2/7.9, as follows.)
7.9 Manufacturing of Plastic Pipes (1 July 2009)
The manufacturer is to have a quality system and be certified in accordance with 1-1-A3/5.3 and 1-1-A3/5.5 of the ABS Rules for Conditions of Classification (Part 1) or ISO 9001 (or equivalent).
The quality system is to consist of elements necessary to ensure that pipes and components are produced with consistent and uniform mechanical and physical properties in accordance with recognized standards and including testing to demonstrate the compliance of plastic pipes, fittings and joints with 4-4-2/7.5.1 through 4-4-2/7.5.8 and 4-4-2/7.19, as applicable.
Where the manufacturer does not have a certified quality system in accordance with 1-1-A3/5.3 and 1-1-A3/5.5 of the ABS Rules for Conditions of Classification (Part 1) or ISO 9001 (or equivalent), the tests in with 4-4-2/7.5.1 through 4-4-2/7.5.8 and 4-4-2/7.19, as applicable, will be required using samples from each batch of pipes being supplied for use aboard the vessel and are to be carried out in the presence of the Surveyor.
Notice No. 11 – July 2009
2 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006
Each length of pipe and each fitting is to be tested at the manufacturer’s production facility to a hydrostatic pressure not less than 1.5 times the maximum allowable internal pressure of the pipe in 4-4-2/7.5.1.
Alternatively, for pipes and fittings not employing hand lay up techniques, the hydrostatic pressure test may be carried out in accordance with the hydrostatic testing requirements stipulated in the recognized national or international standard to which the pipe or fittings are manufactured, provided that there is an effective quality system in place.
Depending upon the intended application, the Bureau reserves the right to require the hydrostatic pressure testing of each pipe and/or fitting.
If the facility does not have a certified quality system in accordance with 1-1-A3/5.3 and 1-1-A3/5.5 of the ABS Rules for Conditions of Classification (Part 1) or ISO 9001 (or equivalent), then the production testing must be witnessed by the Surveyor.
The manufacturer is to provide documentation certifying that all piping and piping components supplied are in compliance with the requirements of Section 4-4-2.
CHAPTER 4 PUMPS AND PIPING SYSTEMS
SECTION 6 HYDRAULIC AND PNEUMATIC SYSTEMS
3 Fluid Power Cylinders (1 July 2009)
(Replace existing text of 4-4-6/3 with the following.)
3.1 General
Fluid power cylinders subject to pressures or temperatures greater than those indicated below are to be designed, constructed and tested in accordance with a recognized standard for fluid power cylinders.
• Hydraulic fluid – flammable: 7 bar (7.1 kgf/cm2, 101.5 psi) or 60°C (140°F)
• Hydraulic fluid – non-flammable: 16 bar (16.3 kgf/cm2, 232 psi) or 200°C (392°F)
• Air: 16 bar (16.3 kgf/cm2, 232 psi) or 200°C (392°F)
Acceptance will be based on the manufacturer’s certification of compliance and on verification of permanent identification on each cylinder bearing the manufacturer's name or trademark, standard of compliance and maximum allowable working pressure and temperature.
3.3 Non-compliance with a Recognized Standard
Cylinders subject to pressures or temperatures higher than those indicated above which are not constructed to a recognized standard may be accepted based on the following:
i) Regardless of diameter, the design of the cylinder is to be shown to comply with one of the following:
• A recognized pressure vessel code,
• Section 4-4-1 of the Steel Vessel Rules. For instance, the cylinder is to have a wall thickness not less than that given by equation 2 of 4-4-1A1/3.1, and the cylinder ends are to meet the requirements of flat heads in 4-4-1A1/5.7, or
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006 3
• Verification through burst tests. Steel cylinders (other than cast steel) are to withstand not less than 4 times the maximum allowable working pressure, while cast steel, cast iron and nodular iron cylinders are to withstand not less than 5 times the maximum allowable working pressure.
Documentation in this regard is to be submitted for review.
ii) Each individual unit is to be hydrostatically tested to 1.5 times the maximum allowable working pressure (2 times, for cast iron and nodular iron cylinders) by the manufacturer. A test certificate is to be submitted.
iii) Each cylinder is to be affixed with a permanent nameplate or marking bearing the manufacturer’s name or trademark and the maximum allowable working pressure and temperature.
3.5 Materials
i) The materials of the cylinders are to comply with the requirements of the standard or code to which they are designed and constructed. Where the design is verified though burst tests, the materials of the cylinder are to comply with 4-4-1/3 of the Steel Vessel Rules or other acceptable standards.
ii) Ordinary cast iron having an elongation of less than 12% is not to be used for cylinders expected to be subjected to shock loading.
iii) Copies of certified mill test reports are to be made available to the Surveyor upon request.
3.7 Rudder Actuators
Rudder actuators are to be in accordance with the requirements of 4-3-3/5.11.
3.9 Cylinders below Pressures or Temperatures indicated in 4-4-6/3.1 Cylinders subject to pressures and temperatures at or below those indicated in 4-4-6/3.1 may be used in accordance with the manufacturer’s rating and verification of suitable for the intended service.
3.11 Independently Manufactured and Assembled Units
Cylinders forming a part of an independently manufactured and assembled unit that do not form part of vessel’s piping system are not covered by this subsection.
4 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006
CHAPTER 5 FIRE EXTINGUISHING SYSTEMS
SECTION 1 ALL VESSELS
(Revise 4-5-1/Tables 1 and 2, as follows:.)
TABLE 1
Classification of Portable and Semi-portable Extinguishers (1 July 2009)
Fire extinguishers are designated by type as follows: A, for fires in combustible materials such as wood; B, for fires in flammable liquids and greases; C, for fires in electrical equipment.
Fire extinguishers are designated by size where I is the smallest. Sizes I and II are hand portable extinguishers and sizes III and V are semi-portable extinguishers.
Classification Type Size
Water liters (US gallons)
Foam liters (US gallons)
Carbon Dioxide kg (lb)
Dry Chemical kg (lb)
A B B B C C
II
II
III
V I
II
9 (2.5)
9 (2.5) 9 (2.5) 45 (12)
152 (40)
5 (11)
15.8 (35) 45 (100) (2)
1.8 (4) 5 (11)
5 (11) (1) 5 (11) 9 (20)
22.5 (50) (2)
0.9 (2) 5 (11)
Notes:
1 Must be specifically approved as Type A, B, C extinguisher
2 For outside use, double the amount to be carried.
TABLE 2
Portable and Semi-portable Extinguishers (1 July 2009)
Space Classification Quantity and Location (5) Safety Areas Communicating corridors A-II 1 in each main corridor not more than 46 m (150 ft) apart. (May be located in stairways.)
Pilothouse (1 July 2009) C-II 2 in vicinity of exit. See Notes 4 and 6.
Radio room C-II 1 in vicinity of exit. See Note 4.
Accommodations Sleeping Accommodations A-II 1 in each sleeping accommodation space. (Where occupied by more than four persons.)
Service Spaces Galleys B-II or C-II 1 for each 230 m2 (2500 ft2) or fraction thereof for hazards involved.
Storerooms A-II 1 for each 230m2 (2500 ft2) or fraction thereof located in vicinity of exits, either inside or outside of spaces. See Note 4.
Workshops A-II 1 outside the space in vicinity of exit. See Note 4.
Machinery Spaces Internal combustion or gas turbine-engines
B-II
and B-III
1 for each 746 kW (1000 hp), but not less than 2 nor more than 6. See Note 1.
1 required. See Note 3.
Electric motors or generators of the open type
C-II 1 for each motor or generator unit. See Note 2.
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006 5
Notes:
1 When installation is on weather deck or open to atmosphere at all times, one B-II for every three engines is allowable.
2 Small electrical appliances, such as fans, etc., are not to be counted or used as basis for determining number of extinguishers required.
3 Not required on vessels of less than 500 gross tons.
4 Vicinity is intended to mean within 1 m (3 ft).
5 For vessels of 1000 gross tons and above, at least five extinguishers are to be provided for accommodation spaces, service spaces, spaces where the vessel’s radio, main navigation equipment or emergency source of power is located, and locations where the fire recording or fire control equipment is located.
6 (1 July 2009) For cargo ships less than 500 gross tons, “C-I” portable extinguishers may be used.
CHAPTER 5 FIRE EXTINGUISHING SYSTEMS
SECTION 2 REQUIREMENTS FOR VESSELS 500 GROSS TONS AND OVER
11 Fixed Fire Extinguishing Systems
11.5 Foam (1998)
(Revise Subparagraph 4-5-2/11.5.1, as follows:.)
11.5.1 Fixed High Expansion Foam Systems (1 July 2009)
In addition to the applicable requirements of the Rules, fixed, high expansion foam systems are to be in accordance with Chapter 6.2.1 and Chapter 6.2.2 of the International Code for Fire Safety Systems.
Fixed foam fire-extinguishing systems using inside air are to be designed, constructed and tested in accordance with the requirements identified in MSC.1/Circ. 1271, Guidelines for the Approval of High-Expansion Foam Systems Using Inside Air for the Protection of Machinery Spaces and Cargo Pump-Rooms.
Foam concentrates are to be of an approved type.* *Note: Reference is made to the International Maritime Organization MSC/Circular 670 “Guidelines for the
Performance and Testing Criteria, and Surveys of High-Expansion Foam Concentrates for Fixed Fire- Extinguishing Systems.”
(Revise Subsection 4-5-2/19, as follows:.)
19 Portable Foam Applicator Units (1 July 2009)
Each Category A machinery space is to be provided with at least one portable foam applicator unit.
19.1 Specification
A portable foam applicator unit is to consist of a foam nozzle/branch pipe, either of a self-inducing type or in combination with a separate inductor, capable of being connected to the fire main by a fire hose, together with a portable tank containing at least 20 l (5.3 US gal.) of foam concentrate and at least one spare tank of foam concentrate of the same capacity.
6 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH . 2006
19.3 System Performance
i) The nozzle/branch pipe and inductor is to be capable of producing effective foam suitable for extinguishing an oil fire, at a foam solution flow rate of at least 200 l/min (52.8 gpm) at the nominal pressure in the fire main.
ii) The foam concentrate shall be approved by the Bureau based on guidelines in the Guidelines for the Performance and Testing Criteria and Surveys of Low-expansion Foam Concentrates for Fixed Fire-extinguishing Systems (MSC/Circ.582/Corr.1).
iii) The values of the foam expansion and drainage time of the foam produced by the portable foam applicator unit is not to differ more than ± 10% of that determined in 4-5-2/19.3.ii).
iv) The portable foam applicator unit is to be designed to withstand clogging, ambient temperature changes, vibration, humidity, shock, impact and corrosion normally encountered on ships.
CHAPTER 6 ELECTRICAL INSTALLATIONS
SECTION 3 SHIPBOARD INSTALLATIONS
5 Cable Installation
5.17 Emergency and Essential Feeders
(Add new Subparagraph 4-6-3/5.17.3, as follows, and renumber existing 4-6-3/5.17.3 as 4-6-3/5.17.4.)
5.17.3 Electrical Cables for the Emergency Fire Pump (1 July 2009) The electrical cables to the emergency fire pump are not to pass through the machinery spaces containing the main fire pumps and their sources of power and prime movers. They are to be of a fire resistant type, in accordance with 4-6-3/5.17.2(a), where they pass through other high fire risk areas.
| Rules for Building and Classing Steel Vessels Under 90 meters (295 feet) in Length - Notice No. 11 |
| PART 4: VESSELS SYSTEMS AND MACHINERY |
| Section 4-4-2: Pumps, Pipes, Valves and Fittings |
| Section 4-4-6: Hydraulic and Pneumatic Sysrems |
| Section 4-5-1: Fire Extinguishing Systems - All Vessels |
| Section 4-6-3: Electrical Installations - Shipboard Installations |
| Section 4-5-2: Requirements for Vessels 500 Gross Tons and Over |
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/HRV (Za stvaranje Adobe PDF dokumenata najpogodnijih za visokokvalitetni ispis prije tiskanja koristite ove postavke. Stvoreni PDF dokumenti mogu se otvoriti Acrobat i Adobe Reader 5.0 i kasnijim verzijama.)
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<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> /ENU (Use these settings to create Adobe PDF documents best suited for high-quality prepress printing. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)
/Namespace [ (Adobe) (Common) (1.0) /OtherNamespaces [ /AsReaderSpreads false /CropImagesToFrames true /ErrorControl /WarnAndContinue /FlattenerIgnoreSpreadOverrides false /IncludeGuidesGrids false /IncludeNonPrinting false /IncludeSlug false /Namespace [ (Adobe) (InDesign) (4.0) /OmitPlacedBitmaps false /OmitPlacedEPS false /OmitPlacedPDF false /SimulateOverprint /Legacy /AddBleedMarks false /AddColorBars false /AddCropMarks false /AddPageInfo false /AddRegMarks false /ConvertColors /ConvertToCMYK /DestinationProfileName () /DestinationProfileSelector /DocumentCMYK /Downsample16BitImages true /FlattenerPreset << /PresetSelector /MediumResolution /FormElements false /GenerateStructure false /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles false /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) /PDFXOutputIntentProfileSelector /DocumentCMYK /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /UseDocumentProfile /UseDocumentBleed false >> setdistillerparams /HWResolution [2400 2400] /PageSize [612.000 792.000] >> setpagedevice
File details come from the government source that posted it. Updated .