7. 10068B Paint Specification.pdf
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- Attached to
- ATS/STA Magnets for ALS-U
- Solicitation number
- AA-2024-03
- Issued by
-
Department of Energy
About this file
This document is an engineering specification from the Lawrence Berkeley National Laboratory (LBNL) that details the powder coating process and color requirements for parts and assemblies used in the Advanced Light Source (ALS). The specification replaces previous ALS paint specifications and outlines the preparation, application, and color requirements for the Tiger Drylac powder coating system. It provides details on the abrasive blasting, degreasing, and fixturing process, as well as the oven temperature and duration for the coating application and curing. The specification lists the most commonly used ALS colors, including ALS Blue Gloss, ALS Smooth Black Matte, and ALS Black Gloss, along with their corresponding Tiger Drylac color codes. The document also includes appendices with information on Tiger Drylac RAL color options, cleaning recommendations, and application guidelines.
The related federal contract opportunity is a solicitation from the Department of Energy for the fabrication of ATS/STA Magnets for the Advanced Light Source Upgrade (ALS-U) project at LBNL. Proposals are due by May 31, 2024, and the solicitation requirements and specifications are provided in the attached documents, including STEP and drawing files accessible via provided links.
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Text version
Lawrence Berkeley National Laboratory
Cat Code
AL2000 ENGINEERING SPEC
Serial # 10068
Rev B
Page
Author(s) Dawn Munson
Department Mechanical Engineering
Location Berkeley
Date 8/24/2010
Title Advanced Light Source - Beamlines General Paint Specification
Summary:
This specification replaces the ALS Blue Paint Specification M767 and ALS Black Paint Specification M863. This specification documents the process for powder coating with Tiger Drylac paint and references the two most commonly used ALS colors, blue and black. Lawrence Berkeley National Laboratory (LBNL) fabrication prints will specify the color and finish for painted parts/assemblies.
1. Preparation:
a. Abrasive blast the entire part to a commercial finish in accordance with
SSPC-SP 6, ‘Commercial Blast Cleaning’ to obtain a 1-2 mil (25-50 micron) blast profile. Blasting may be performed using either garnet sand or glass bead. SSPC-SP refers to the Steel Structures Painting Council.
b. Remove any oil or grease from the surfaces to be coated. Direction from Tiger Drylac instructs that degreasing/cleaning should be performed using naphtha hydrocarbons free from aromatic compounds. Solvents containing the following should not be used: ester, ketones, alcohols, aromatic compounds, glycol ether or halogenated hydrocarbons.
c. Appropriately fixture or rack the part to be powder coated.
2. Powder Coating:
a. Place fixtured part in the oven and heat to 395º F for twenty minutes.
b. Remove the part and apply Tiger Drylac Series 49 powder coating, color per drawing notes.
c. Upon completion of applying the powder coat, return the part to the oven and bake for twenty minutes at 395º F.
d. Remove the part from oven and air cool.
3. Colors:
a. ALS Blue Gloss – Series 49, RAL5015/42330
b. ALS Smooth Black Matte – Series 49, RAL9005/80350
c. ALS Black Gloss – Series 49, RAL9011/80540
d. Other colors as specified on LBNL prints.
4. Tiger Drylac:
a. Information may be obtained directly from Tiger Drylac at:
1251 E. Belmont Street Ontario, CA 91761 Phone: 1-800-243-8148 Fax: 909-930-9111 http://www.tiger-coatings.us/
5. Revisions
a. Revision B – Added Tiger Drylac part number for paint.
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Downloaded by: Martin Anders Gustaf Johansson at November 16, 2023 09:34:49
Cat Code
AL2000 ENGINEERING SPEC
Serial # 10068
Rev B
Page
Author(s) Dawn Munson
Department Mechanical Engineering
Location Berkeley
Date 4/20/06
Appendix A: Tiger Drylac RAL Colors This color sheet is available directly from Tiger Drylac.
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Cat Code
AL2000 ENGINEERING SPEC
Serial # 10068
Rev B
Page
Author(s) Dawn Munson
Department Mechanical Engineering
Location Berkeley
Appendix A: Tiger Drylac RAL Colors This color sheet is available directly from Tiger Drylac.
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Cat Code
AL2000 ENGINEERING SPEC
Serial # 10068
Rev B
Page
Author(s) Dawn Munson
Department Mechanical Engineering
Location Berkeley
Appendix B: Tiger Drylac Cleaning Recommendations ci al ly R el ea se d to th e
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Cat Code
AL2000 ENGINEERING SPEC
Serial # 10068
Rev B
Page
Author(s) Dawn Munson
Department Mechanical Engineering
Location Berkeley
Appendix C: Tiger Drylac Guidelines for Application:
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