2. AL-1700-9211B Statement of Work for ATS-STA Magnets.pdf

Statement of Work for the ALS-U ATS/STA Transfer

Line Magnets

M. Johansson, P. Wehle

Release Date: Apr 15 2024 3:56:49 PM PDT

Document Number: AL-1700-9211 Revision: B

Document Status: Released

Document Type: SPECIFICATION

Category Code: AL7610

ALS-U - STORAGE RING TO ACCUMULATOR TRANSFER LINE

MAGNETS - GENERAL

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Advanced Light Source Upgrade Project Lawrence Berkeley National Laboratory

All officially released LBNL documents are watermarked and contain LBNL Document

Control Center release information in the lower-left corner of the document's pages.

Printed hard copies of this document are for reference only.

TABLE OF CONTENTS

Revision History

Approvals

Abbreviations and Acronyms

1 Introduction

1.1 Project overview

1.2 Description of items

2 Scope of Work

2.1 Government furnished material

3 Deliverables

3.1 List of items

3.2 Delivery requirements

3.3 Closeout checklist

4 Project Administration

4.1 Roles and responsibilities

4.2 Reporting / communication requirements

4.3 Document management

4.4 Reviews

4.5 Hold points

5 Shipping, Handling, and Storage

5.1 Packaging

5.1.1 Crates and containers

5.1.2 Packing materials

5.1.3 Markings

5.2 Handling

5.3 Storage

5.4 Shipping logistics

6 Quality Assurance

6.1 QA reporting requirements

6.1.1 Subcontractor QA program

6.1.2 Deviation requests

6.1.3 Nonconformance reports

6.2 Manufacturing and inspection plan

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6.3 Acceptance criteria

7 Applicable Documents

Appendix A: Closeout Checklist

Appendix B: STA and ATS Magnet Locations

Appendix C: Subcontractor Data Requirements List

REVISION HISTORY

Rev. CM Number Description of Change

A Initial Release

B 000531-CN-Magnet Updated section 2.1.

APPROVALS

Approver Project Role

Ken Chow ALS-U Accelerator Mechanical Systems Lead

Sol Omolayo ALS-U Accelerator Mechanical Systems Technical Lead

Michael Lerche ALS-U Magnets Control Account Manager

Charles Swenson ALS-U Magnet Design & Integration Technical Lead

Martin Johansson ALS-U Magnet Manufacturing Technical Lead

Windchill Approved / Concurred By

CASwenson,mlerche,oomolayo,majohansson,KPChow ci al ly R el ea se d to th e

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ABBREVIATIONS AND ACRONYMS

ACL Acceptance Criteria List

ALS Advanced Light Source

ALS-U Advanced Light Source Upgrade

ATS Accumulator Ring To Storage Ring (transfer line)

CMM Coordinate Measurement Machine

FAT Factory Acceptance Test

LBNL* Lawrence Berkeley National Laboratory

MIP Manufacturing and Inspection Plan

NCR Nonconformance Report

NTP Notice to Proceed

QA Quality Assurance

RFP Request for Proposal

SMR Sphere-mounted Retroreflector

SOW Statement of Work

STA Storage Ring To Accumulator Ring (transfer line)

TBENDJ Transfer Line B1, B2 & B3 Dipoles ~ 9.29 Deg. Angle

TBENDK Transfer Line B4 Dipoles – Vertical Bend ~ 3.81 Deg. Angle

TQDJ Quadrupole, Horizontally Defocusing, Configuration “J”

TQDK Quadrupole, Horizontally Defocusing, Configuration “K”

TQDL Quadrupole, Horizontally Defocusing, Configuration “L”

TQDM Quadrupole, Horizontally Defocusing, Configuration “M”

TQFJ Quadrupole, Horizontally Focusing, Configuration “J”

TQFK Quadrupole, Horizontally Focusing, Configuration “K”

University* The Regents of the University of California

*For the purposes of this SOW, the terms University and LBNL are used interchangeably.

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1 INTRODUCTION

1.1 Project overview

Lawrence Berkeley National Laboratory’s (LBNL’s) Advanced Light Source (ALS) is an electron storage ring-based synchrotron radiation facility that generates extremely bright beams of light – ranging from infrared through x-rays – that are used to conduct basic, applied, and industrial research. The ALS has been in operation since the early 1990s, and its present-day capability is the result of a series of modernization projects. The ALS complex includes conventional facilities, an array of up to 40 simultaneously operating beamlines, instrumentation, an experimental hall, computing resources, ancillary laboratories, and offices.

The current ALS Upgrade Project (ALS-U) will replace the existing ALS storage ring with a new next generation multi-bend achromat-type storage ring to achieve an increase in brightness and coherent flux of soft x-rays by at least two orders of magnitude, while leveraging the existing beamlines and infrastructure of the ALS facility. The improved capabilities of the upgraded ALS will enable transformative science that cannot be performed on any existing or planned light source in the world.

The project scope includes a new full-energy accumulator ring and transfer lines for electron beam injection into the new storage ring, utilizing the existing ALS linac and booster accelerators.

1.2 Description of items

The purpose of this statement of work (SOW) is to define the manufacturing, assembly, inspection, and testing work required to produce the magnets that will be installed in the ATS and STA transfer lines that connect the new accumulator ring with the new storage ring for ALS-U. These magnets are to be produced under a build-to-print subcontract in which the Subcontractor is responsible for mechanical tolerances, while

LBNL is responsible for magnetic field performance and is providing the manufacturing drawings.

There are 26 magnets required for the ATS and STA transfer lines, of which 8 are dipole magnets (with 3 variants) and 18 are quadrupole magnets (with 10 variants).

The magnet types are illustrated in Figures 1-1 through 1-6. The specific location of each magnet type is mapped out in Appendix B.

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Figure 1-1 Magnet type TBENDJ, variant A (TBENDJ-A dipole). The TBENDJ-B dipole is identical to variant A but designated as a separate variant due to LBNL installation mapping.

Figure 1-2 Magnet type TBENDK, variant A (TBENDK-A dipole).

Figure 1-3 Magnet type TQDJ, variant A (TQDJ-A quadrupole).

Figure 1-4 Magnet types TQFJ/TQDK mechanical assembly AL-1473-8121. This subassembly – including the yoke and coils – is identical for all five TQFJ and TQDK quadrupole variants listed in Table 3-1.

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Figure 1-5 Magnet types TQFK/TQDL mechanical assembly AL-1472-4910. This subassembly – including the yoke and coils – is identical for all three TQFK and TQDL quadrupole variants listed in Table 3-1.

Figure 1-6 Magnet type TQDM, variant A (TQDM-A quadrupole).

2 SCOPE OF WORK

The scope of work is the manufacture, assembly, inspection, and testing of the magnets and spare coils listed in Table 3-1. The work is to be completed as specified in this SOW and the applicable technical specification documents listed in Section 7. A summary of the required documentation is provided in Appendix C.

2.1 Government furnished material

The University will furnish the material referenced in Table 2-1 for use under the subcontract. The Subcontractor is required to incorporate this material into the fabricated end product and return any unused materials with the delivery of the ordered items.

Table 2-1 Material to be furnished by the University to the Subcontractor.

Item No. Name Qty Description

A SMR nest, Metrology Works BTN-A-Z-BPSM-Y-E-17-4SS 150 pieces1 HW-1415-5841

1 The listed quantity corresponds to the number needed for the magnets listed in Table 3-1 plus overage.

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3 DELIVERABLES

3.1 List of items

The required deliverables are listed in Table 3-1 (Items 001 – 020) and the associated required documentation types are listed in Sections 3.2 and 3.3.

Table 3-1 List of deliverables

Item No.

Name Qty Description

001 TBENDJ-A dipole magnets 2 AL-1437-1565

002 TBENDJ-B dipole magnets 4 AL-1437-1567

003 TBENDK-A dipole magnets 2 AL-1595-2412

004 TQDJ-A quadrupole magnet 1 AL-1437-1569

005 TQDK-A quadrupole magnets 3 AL-1437-1571

006 TQDK-B quadrupole magnets 2 AL-1437-1573

007 TQDL-A quadrupole magnets 2 AL-1437-1574

008 TQDL-B quadrupole magnets 2 AL-1437-1576

009 TQDM-A quadrupole magnets 2 AL-1437-1577

010 TQFJ-A quadrupole magnets 2 AL-1437-1572

011 TQFJ-B quadrupole magnet 1 AL-1583-7952

012 TQFJ-C quadrupole magnet 1 AL-1584-0842

013 TQFK-A quadrupole magnets 2 AL-1437-1575

014 TBENDJ spare coil set 1 One of each TBENDJ coil variant2

015 TBENDK spare coil set 1 One of each TBENDK coil variant3

016 TQDJ-A spare coil set 1 One of each TQDJ-A coil variant4

017 TQFJ/TQDK spare coil set 1 One of each TQFJ/TQKD coil variant5

018 TQFK/TQDL spare coil set 1 One of each TQFK/TQDL coil variant6

2 AL-1528-8997 and AL-1550-0991 3 AL-1559-4102 and AL-1553-3451 4 AL-1599-8959, AL-1613-7509, AL-1613-7670, and AL-1613-7720 5 AL-1528-7717, AL-1545-7948, AL-1546-0384, and AL-1546-1265 6 AL-1551-1681,AL-1551-2245, AL-1551-2303, and AL-1551-2336 ci al ly R el ea se d to th e

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Item No.

Name Qty Description

019 TQDM-A spare coil set 1 One of each TQDM-A coil variant7

020 Closeout Checklist 1 per Appendix A

3.2 Delivery requirements

The production series may be split into several delivery batches as agreed in the subcontract. Each production series delivery requires:

1. The complete assembled and tested item

2. The complete Factory Acceptance Test (FAT) report package for each item

3. All applicable certificates and product data

4. All applicable nonconformance or deviation documentation, if any

5. Written approval from LBNL to proceed with shipping

3.3 Closeout checklist

At the time of final delivery, the Subcontractor must submit the Closeout Checklist in

Appendix A to verify that all required deliverables have been provided.

4 PROJECT ADMINISTRATION

4.1 Roles and responsibilities

The subcontract will name two University specialists to oversee the contractual and technical aspects of the procurement:

1. The University Procurement Specialist is responsible for contract administration from solicitation to subcontract award, and any contractual issues that arise thereafter.

2. The University Technical Representative is responsible for technical aspects, beginning with the subcontract award through receipt and acceptance of deliverables.

The Subcontractor must identify a project manager who will act as the single point of contact for the University representatives. The project manager must be available for the

7 AL-1660-5727, AL-1595-2307, AL-1660-9790, and AL-1662-0012 ci al ly R el ea se d to th e

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4.2 Reporting / communication requirements

1. Upon award of the subcontract, the University Technical Representative will contact the Subcontractor to set up a project kick-off meeting to establish communication requirements, including the use of the portal that will be used for data exchange.

2. Project meetings are required to be held twice per month once production has begun, but the frequency of required meetings may be higher during the period leading up to production.

3. Written monthly schedule updates are required. The schedule must include lead times for components and materials, high-level production sequences of key components (e.g. coils, yoke parts), and planned dates for shipment to LBNL.

4. Written monthly status reports are required and must include explanations for schedule changes as well as a list of completed quantities of key components (e.g.

coils, yoke parts) throughout the production sequence.

5. Site visits by LBNL personnel (or designee) may be scheduled at LBNL’s discretion.

Access to any locations where the manufacturing, assembly, inspection or testing work for the listed items is performed, including lower-tier subcontractors, must be permitted.

6. Action item tracking is required. The Subcontractor must document action items in written form for all project meetings.

7. Subcontractors performing work in a country where English is not the primary native language: all documents must include an English translation and provide data that is represented in U.S. customary formats for dates (month/day/year).

8. Other reports or data may be required as requested in writing.

4.3 Document management

Upon award of the subcontract, LBNL will establish a Windchill project portal to be used by the Subcontractor to gain access to applicable documents. The Subcontractor is required to use the Windchill project portal to submit – in electronic format – all documentation required in this SOW, including quality assurance (QA) data, certificates of conformance, test results, models, and drawings, as applicable.

Acceptable document formats include .docx, .xlsx, and other editable Microsoft Office file formats, pdf format, image formats, and .txt or .csv for measurement data, as applicable.

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4.4 Reviews

The University Technical Representative will work with the Subcontractor to establish a timeline and location for reviews. Reviews may be conducted onsite (University or

Subcontractor facilities) or via web/video conferencing. External (non-University) reviewers may be included at LBNL’s discretion.

The review types required for this scope of work are:

1. Manufacturing readiness review: Prior to the start of fabricating any items, the Subcontractor must present, for LBNL review and approval, their proposed

Manufacturing and Inspection Plan (MIP), per Section 6.2.

2. Shipping plan review. The Subcontractor must present, for LBNL review and approval, a shipping plan that meets the requirements in Section 5.

4.5 Hold points

Each hold point requires LBNL’s written notice to proceed (NTP) before proceeding beyond that approval item.8

Table 4-1 Hold points list

Hold Point Approval item

Subcontractor action items / submittals pending LBNL approval

LBNL NTP

response time

1 Start of production Successful completion of manufacturing readiness review (Section 4.4)

Within 10 business days of receipt of all items

Production batch shipment

The FAT report package(s) and all applicable documentation

Successful completion of shipping plan review (Section 4.4)

Within 10 business days of receipt of all items

3 Subcontract closeout Closeout Checklist per Appendix A

5 SHIPPING, HANDLING, AND STORAGE

Before any items are shipped, LBNL requires that a shipping plan be submitted for review and approval (per Section 4.4, Item 2). The plan must include packaging design (i.e.

containers, crates, and packaging) and shipping logistics as described below.

Once the shipping plan is approved, written authorization from LBNL is required prior to each shipment. Once items are shipped, additional communication requirements apply as described in Section 5.4.

8 The Subcontractor may propose long lead purchases and/or fabrication ahead of hold points, subject to LBNL approval.

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5.1 Packaging

No crates or containers are to be constructed or items packaged without an approved shipping plan.

1. Packaging must be able to support and protect items before they are shipped, during storage (if applicable), and throughout shipment.

2. Heavy items must be stabilized, and fragile items must be cushioned to prevent movement or stressing components during transport.

3. Soft-adhesive shock indicators (e.g. Shockwatch®) must be installed on both the inside and outside of each container.

5.1.1 Crates and containers

For bulky or heavy items that require a forklift or pallet jack:

1. The level of design detail provided must be sufficient to recreate or repurchase additional containers of the same type, if needed.

2. The container must be constructed of materials that meet or exceed the quality standards for the type of material used. For containers made of wood, the requirement for international shipments is: Wood Groups II, III, or IV per ASTM

D6199 – Standard Practice for Quality of Wood Members of Containers and

Pallets.

3. Large containers must consist of a base structure capable of being transported with a standard forklift or pallet jack on at least two sides.

4. The design and construction must allow for air shipment. If shipped by air, the container should incorporate a moisture barrier to prevent condensation.

5. Containers are to be reusable with sides that attach using clips or other standard attachments that allow for ease of disassembly and/or reuse.

6. The item must be able to be secured to the base pallet or skid in a manner that will prevent shifting during transport.

5.1.2 Packing materials

The packing requirements for magnets are:

1. All magnets must be clean and dry

2. The use of a desiccant in magnet packaging is strictly forbidden.

3. Each magnet must be blocked/cribbed/supported as needed to prevent damage

4. Foam packing must be placed between the magnet pole tips to ensure there is no contact between the poles or other hardware during shipment.

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5. Any exposed conductors and hoses must be braced with foam or cribbing to protect them from being bent during handling.

6. Cribbing must be placed between the magnet and the sides of the container to minimize movement during transportation.

5.1.3 Markings

Required markings on the exterior of all container types are:

1. Identifying information:

o Delivery address o University Technical Representative contact information o Subcontract number o Serial or identification numbers of the components contained therein

2. Arrows indicating the appropriate container orientation;

3. A label that indicates fragile content and, if monitoring equipment is present, a label that indicates its presence;

4. For larger or heavier items: markings that clearly identify tie-down points, lifting points, and the container’s center of gravity;

5. Shipments that originate from a country with an official language other than

English: include pictorial instructions or labels written in both English and the language from the point of origin.

5.2 Handling

The magnets are considered fragile and therefore the containers must be handled with care.

5.3 Storage

If magnets or components are to be stored before or during the shipping process, the storage area must be in a secured facility where the temperature and moisture can be controlled to remain between 5◦ and 40◦ C at lower than 85% humidity.

Packaging and containers must be fully sheltered from natural or human-caused conditions until used.

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5.4 Shipping logistics

Once LBNL has provided written approval for a shipment, the following requirements apply:

1. For ground transportation, the shipment must be transported on air ride trailers.

2. If the truck length exceeds 40 feet, LBNL must be notified in advance for approval.

3. The Subcontractor must share the LBNL-approved shipping and storage specifications with the contracted transportation company.

4. Items must be secured in the transportation vehicle at a minimum of two mounting locations per the tie-down methods and locations in the shipping plan.

5. The following information must be provided to the University Technical

Representative to finalize delivery logistics:

o Contact information for delivery drivers;

o 24 hours prior to arrival, the driver must provide an arrival window so that delivery logistics can be coordinated (with the driver and at LBNL);

o Upon arrival in Berkeley, CA, the driver must call to allow for final logistics coordination.

6 QUALITY ASSURANCE

6.1 QA reporting requirements

6.1.1 Subcontractor QA program

As part of the Request for Proposal (RFP) process, the Subcontractor must complete the

ALS-U Supplier Quality Evaluation Survey (AL-1208-0209) to establish the extent of their QA process.

Once the subcontract is awarded, the Subcontractor must maintain the QA program that was deemed effective based on the information submitted. Additional QA program information may be requested at any time, and reasonable additions or modifications to

QA processes may be deemed necessary. In addition, post-award surveys may be required and must be supported by the Subcontractor.

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6.1.2 Deviation requests

A deviation request applies to any request that seeks to modify a process, document, or drawing. A deviation request does NOT apply to components that the Subcontractor manufactured that do not conform to the specifications provided by LBNL; see Section

6.1.3 for nonconformance reporting.

To submit a deviation request, the Subcontractor must provide a written request that can only be implemented after review and approval by LBNL. If needed, LBNL can provide a deviation request form, or – with approval – the Subcontractor can submit their own customary deviation request documentation.

6.1.3 Nonconformance reports

A nonconformance report (NCR) provides a written summary that describes how a particular product does not conform to defined specifications or how a procedure does not conform to defined requirements. A nonconformance may be determined and reported by either the Subcontractor or LBNL.

Once a nonconformance is identified, an NCR must be submitted to LBNL within three business days. LBNL uses a standard NCR form that the Subcontractor can request. Or, with prior approval, the Subcontractor can use their own customary NCR documentation.

LBNL will provide a written dispensation establishing a path forward for each nonconformance. However, once a nonconformance has been identified, no further operation may be performed on the nonconforming item without LBNL’s written approval to proceed. Additionally, if any process is found to produce nonconforming components, all work utilizing that process must immediately cease upon discovery until the process can be reviewed with input from LBNL. Leave to resume the process is at

LBNL’s discretion.

6.2 Manufacturing and inspection plan

The Subcontractor must develop an MIP for each magnet type, consisting of all work instructions, test and inspection procedures, and report templates that are needed to produce the magnets according to the technical specifications. This includes any instructions, procedures, or report templates that are provided to, or developed by, lower-tier subcontractors. The MIP must also include a sourcing plan that identifies which manufacturing, inspection, and testing activities are performed in-house vs. by lower-tier subcontractors. Each MIP must be submitted for LBNL approval before the start of production.

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6.3 Acceptance criteria

The NTP for shipment of deliverable items (magnets and spare coils) is contingent upon receipt – and LBNL review and approval – of the following:

1. The complete FAT report package;

2. All applicable certificates and product data;

3. All applicable nonconformance or deviation documentation, if any.

Upon delivery, LBNL will conduct receiving inspection and testing, including magnetic field measurements, to verify the functional acceptance criteria list (ACL) for each item type. The ACL will be made available to the Subcontractor upon request. In case an item does not meet functional acceptance criteria and the cause is traced to a non-conformance for which the Subcontractor is responsible but remained undetected, the Subcontractor is responsible for correcting the non-conformance.

7 APPLICABLE DOCUMENTS

The released version of the documents listed in this section are integral to this SOW, and all information contained therein is to be taken as valid to the fullest extent unless specifically noted within this SOW. Applicable documents must originate from the LBNL

Document Control Center (DCC) and will be made available by LBNL as needed.

Document Number Title

AL-1704-5147 Technical Specification for the ALS-U STA/ATS Dipole Magnets

AL-1704-5148 Technical Specification for the ALS-U STA/ATS Quadrupole Magnets

AL-1208-0209 ALS-U Supplier Quality Evaluation Survey ci al ly R el ea se d to th e

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APPENDIX A: CLOSEOUT CHECKLIST

The closeout checklist summarizes all Subcontractor deliverables. Submitting this completed checklist is required to close out the contract.

For each listed item, the Subcontractor must indicate if the full quantity was delivered according to all applicable requirements. If the response is “No,” an explanation must be provided in the Subcontractor statement section below the table. LBNL will then determine if the deliverable is acceptable “as is” through a waiver or provide guidance to the Subcontractor for completion of the deliverable before closeout.

Item Section Qty. Item

Complete?

Yes No

1 6.2 All Manufacturing and Inspection Plans

2 4.4 All Review presentations

3.1

2 TBENDJ-A dipole magnets

4 4 TBENDJ-B dipole magnets

5 2 TBENDK-A dipole magnets

6 1 TQDJ-A quadrupole magnet

7 3 TQDK-A quadrupole magnets

8 2 TQDK-B quadrupole magnets

9 2 TQDL-A quadrupole magnets

10 2 TQDL-B quadrupole magnets

11 2 TQDM-A quadrupole magnets

12 2 TQFJ-A quadrupole magnets

13 1 TQFJ-B quadrupole magnet

14 1 TQFJ-C quadrupole magnet

15 2 TQFK-A quadrupole magnets

16 6 Spare coil sets

3.2

26 Magnet FAT report packages

18 20 Spare coil test reports

19 All Applicable certificates and product data for the magnets and spare coils ci al ly R el ea se d to th e

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Item Section Qty. Item

Complete?

Yes No

20 6.1 All Applicable nonconformance or deviation documentation for the magnets and spare coils, if any

21 2.1 All Any unused materials purchased by LBNL for this project have been returned to and received by LBNL

Closeout Checklist Subcontractor statement

Prepared by:

Title / role:

Date:

Item number*

Comment(s) Attachment title (if applicable)

*Add rows as needed.

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APPENDIX B: STA AND ATS MAGNET LOCATIONS

A total of 8 dipole and 16 quadrupole magnets will be installed in the locations indicated in the CAD drawings below. ATS refers to the “accumulator ring to storage ring” transfer line, and STA refers to “storage ring to accumulator ring” transfer line.

Figure 7-1 ATS magnet configuration

Figure 7-2 STA magnet configuration ci al ly R el ea se d to th e

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APPENDIX C: SUBCONTRACTOR DATA REQUIREMENTS LIST

The table lists the types of documents the Subcontractor is required to provide as defined by this SOW and the applicable documents in Section 7. The set of documents that is unique to an individual magnet is referred to as the magnet’s “FAT report package” throughout this SOW. Documentation that applies to multiple (or all) items of a production series are referred to as “certificates and product data.”

Table C-1. Summary of Subcontractor-provided documentation as required per SOW section or applicable document.

Document Type For Item/Component Qty Item No.

SOW

ref Section 7 ref.

Magnet assembly FAT report

AL-1437-1565 MAGNET ASSY, TBENDJ-A

1/magnet

§ 3.2

AL-1704-5147

§ 4.1

AL-1437-1567 MAGNET ASSY, TBENDJ-B 002

AL-1595-2412 MAGNET ASSY, TBENDK-A 003

AL-1437-1569 MAGNET ASSY, TQDJ-A 004

AL-1704-5148

§ 4.1

AL-1437-1571 MAGNET ASSY, TQDK-A 005

AL-1437-1573 MAGNET ASSY, TQDK-B 006

AL-1437-1574 MAGNET ASSY, TQDL-A 007

AL-1437-1576 MAGNET ASSY, TQDL-B 008

AL-1437-1577 MAGNET ASSY, TQDM-A 009

AL-1437-1572 MAGNET ASSY, TQFJ-A 010

AL-1583-7952 MAGNET ASSY, TQFJ-B 011

AL-1584-0842 MAGNET ASSY, TQFJ-C 012

AL-1437-1575 MAGNET ASSY, TQFK-A 013

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Document Type For Item/Component Qty Item No.

SOW

ref Section 7 ref.

CMM inspection report

AL-1520-2859 YOKE, STRAIGHT, TBENDJ 2/magnet

001, 002

§ 3.2

AL-1704-5147

§ 3.2

AL-1528-9011 YOKE ASM 2, TBENDJ 1/magnet

AL-1548-5340 YOKE, TBENDK-A, COMMON 2/magnet

003 AL-1548-5343 YOKE 1 ASM, TBENDK-A

1/magnet

AL-1548-5344 YOKE 2 ASM, TBENDK-A

AL-1529-4049 YOKE PRE-ASSY TQDJ-A 1/magnet

AL-1704-5148

§ 3.2

AL-1529-2550 Q1 YOKE, COMMON CORE 4/magnet

AL-1544-4656 TQFJ/TQDK YOKE PRE-ASSY 1/magnet 005, 006, 010, 011, AL-1529-9922 TQFJ/TQDK COMMON YOKE CORE 4/1st article

AL-1472-4911 YOKE PRE-ASSY, TQFK/TQDL 1/magnet

007, 008, 013

AL-1529-8440 TQDL / TQFL YOKE CORE 4/1st article

AL-1566-8345 YOKE PRE-ASSY TQDM-A 1/magnet

AL-1566-2407 TQDM COMMON YOKE CORE 4/1st article

Coil test report

AL-1528-8997 COIL ASM 1 (TBENDJ)

1/magnet

001, 002, 014

§ 3.2

AL-1704-5147

§ 2.3

AL-1550-0991 COIL ASM 2 (TBENDJ)

AL-1559-4102 COIL ASM 1 (TBENDK)

003, 015

AL-1553-3451 COIL ASM 2 (TBENDK)

AL-1599-8959 COIL 1 ASSY (TQDJ-A)

004, 016

AL-1704-5148

§ 2.3

AL-1613-7509 COIL 2 ASSY (TQDJ-A)

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Coil test report

AL-1613-7670 COIL 3 ASSY (TQDJ-A)

1/magnet

004, 016

§ 3.2

AL-1704-5148

§ 2.3

AL-1613-7720 COIL 4 ASSY (TQDJ-A)

AL-1528-7717 COIL 1 ASSY (TQFJ/TQDK)

005, 006, 010, 011, 012, 017

AL-1545-7948 COIL 2 ASSY (TQFJ/TQDK)

AL-1546-0384 COIL 3 ASSY (TQFJ/TQDK)

AL-1546-1265 COIL 4 ASSY (TQFJ/TQDK)

AL-1551-1681 COIL 1 ASSY (TQFK/TQDL)

007, 008, 013, 018

AL-1551-2245 COIL 2 ASSY (TQFK/TQDL)

AL-1551-2303 COIL 3 ASSY (TQFK/TQDL)

AL-1551-2336 COIL 4 ASSY (TQFK/TQDL)

AL-1660-5727 COIL 1 ASSY (TQDM-A)

009, 019

AL-1595-2307 COIL 2 ASSY (TQDM-A)

AL-1660-9790 COIL 3 ASSY (TQDM-A)

AL-1662-0012 COIL 4 ASSY (TQDM-A)

Material certificate

9x9Ø6 hollow conductor

≥1/series

001, 002, 014

AL-1704-5147

§ 2.1

6x6Ø4.5 hollow conductor 003, 015

4.76x4.76 Ø3.18 hollow conductor 005-008, 010-013, 017, 018 AL-1704-5148

§ 2.1

4x4Ø2.5 hollow conductor 004, 009, 016, 019 ci al ly R el ea se d to th e

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Material certificate

13 AWG square solid conductor

≥1/series

001, 002, 014

AL-1704-5147

§ 2.1

14 AWG square solid conductor 004-013, 016-019

§ 3.2

AL-1704-5148

§ 2.1

Low carbon steel

001-003

AL-1704-5147

§ 3.1

004-013

AL-1704-5148

§ 3.1

Product data sheet Coil potting epoxy

001-003, 014, 015

AL-1704-5147

§ 2.1

004-013, 016-019

AL-1704-5148

§ 2.1

Heat treatment log Low carbon steel yoke parts

001-003

AL-1704-5147

§ 3.1

004-013

AL-1704-5148

§ 3.1

Project Administration

Meeting minutes

Project

1/meeting

Project

§ 4.2 n/a

Schedule

1/month

Status report

Manufacturing Readiness Review presentation

1/series

§ 4.4 Shipping plan review presentation

MIP § 6.2

Closeout Checklist 1/contract § 3.3, Appendix A ci al ly R el ea se d to th e

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