70Z08525RLREP0022 Attachment 2 Specifications Statement of Work updated.pdf
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- 70Z08525RLREP0022
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This file is a detailed Statement of Work (SOW) for the dockside repair of the USCGC Munro (WMSL-418), a National Security Cutter, scheduled for fiscal year 2026 at Coast Guard Island in Alameda, California. The comprehensive work package includes 16 distinct work items covering extensive ship maintenance and upgrades, with a performance period from 24 February 2026 to 10 May 2026.
Key work items include inspecting and testing the fire detection system, renewing deck coverings, modifying the dual point davit, cleaning and inspecting various tanks (ballast, fuel storage, aviation fuel), preserving decks, renewing valves, grooming the refrigeration plant, and upgrading permanent berthing. The contract involves significant government-furnished property valued at hundreds of thousands of dollars, such as berth assemblies, mattresses, cameras, and specialized mechanical components. The work requires multiple technical representatives, including marine chemists, non-destructive evaluation inspectors, and specialized technicians with expertise in specific shipboard systems. Electrical, mechanical, and preservation work will be performed with strict adherence to military and Coast Guard specifications to ensure the vessel's operational readiness.
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USCGC MUNRO (WMSL 755)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2026
Developed By: SFLC LREPL APM2
(REV-2, 05 NOV 2025)
USCGC MUNRO (WMSL-418) DOCKSIDE AVAILABILITY FY2026
ii Rev-2
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Deck Covering (Slip-Resistant) Flight Deck, Renew WORK ITEM 2: Tenting (Flight Deck), Provide WORK ITEM 3: Talon Grid (Type 18-08), Inspect and Test WORK ITEM 4: Tanks (Ballast), Clean and Inspect WORK ITEM 5: Tanks (MP Fuel Storage and Overflow), Clean and Inspect WORK ITEM 6: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 7: Fire Detection System, Inspect and Test WORK ITEM 8: Refrigeration Plant, System Groom WORK ITEM 9: Deck Covering (Carpet), Renew WORK ITEM 10: Deck Covering (Polymeric), Repair and Seal WORK ITEM 11: Decks, Preserve (Full) WORK ITEM 12: Valves, Renew WORK ITEM 13: Dual Point Davit, Modify WORK ITEM 14: HVAC and Chilled Water System, Modify .................................................... .DELETED WORK ITEM 15: Permanent Berthing, Modify (Phase 2) WORK ITEM 16: Fire Prevention, Provide iii Rev-2
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
9/16/2025 1 1 Replaced Coast Guard Drawing 418A-WMSL-100-83 with
750-WMSL-100-83 & 418A-WMSL-801-10 with 750-
WMSL-801-10
11/5/2025 2 14 Removed
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv Rev-2
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements
Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles
Coast Guard Drawing 750-WMSL-100-83, Rev A, General Arrangements NSC 5 & FOLLOW
(AS5100001)
Coast Guard Drawing 418A-WMSL-264-001, Rev A, Rdcn Gear/CPP GTRB LO Diagram
Coast Guard Drawing 418A-WMSL-512-001, Rev D, HVAC System Diagram
Coast Guard Drawing 418A-WMSL-530-001, Rev C, Potable Water System Diagram
Coast Guard Drawing 418A-WMSL-540-001, Rev C, Fuel Oil Diagram
Coast Guard Drawing 418A-WMSL-540-002, Rev A, Diesel Engine and Gas Turbine LO Fill Trans and
Service System
Coast Guard Drawing 418A-WMSL-542-001, Rev B, JP-5 System Diagram
Coast Guard Drawing 418A-WMSL-593-002, Rev B, Sewage System Diagram
Coast Guard Drawing 418A-WMSL-600-001, Rev A, Climber Safety Anchor Point Mods
Coast Guard Drawing 418A-WMSL-640-004, Rev A, Permanent Berthing Modifications
Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans
Coast Guard Drawing 750-WMSL-801-10, Rev A, Booklet of General Plans (NSC 5 ONLY)
(ASC801100E)
Coast Guard Drawing 750-WMSL 85-25, Rev , Compartment Areas & Volumes NSC3 and Follow
(ASC085012)
Coast Guard Drawing 750-WMSL-100-013, Rev L, Unit 1210 Structure - Innerbottom To 1st Platform -
Fr 10 to Fr 22 (ASC100121)
Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure - Innerbottom to 1st Platform -
Fr 22 to Fr 35 (ASC100131)
Coast Guard Drawing 750-WMSL-100-036, Rev N, Unit 3110 Structure 1st Platform and Below Frs 65-
77 (ASC100311)
Coast Guard Drawing 750-WMSL-100-039, Rev M, Unit 3140 Structure Mn Dk to 01 Lvl - Fr 64 to Fr
76 (ASC100314)
Coast Guard Drawing 750-WMSL-100-040, Rev M, Unit 3210 Structure - Inner Bot to 1st Platform - Fr
76 to Fr 88 (ASC100321)
Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82
(ASC100324)
v Rev-2
Coast Guard Drawing 750-WMSL-100-047, Rev H, 02 Level to 03 Level Frame 28 to Frame 33
(ASC100412)
Coast Guard Drawing 750-WMSL-100-050, Rev K, Unit 4230 Structure - Mast (ASC100423)
Coast Guard Drawing 750-WMSL-100-053, Rev K, Unit 4420 Structure - 01 Level and Abv - Fr 52 to Fr
67 (ASC100442)
Coast Guard Drawing 750-WMSL-100-054, Rev H, Stack - Fr 48 to Fr 57 (ASC100443)
Coast Guard Drawing 750-WMSL-100-083 Rev A, General Arrangements NSC5 & Follow (AS5100001)
Coast Guard Drawing 750-WMSL-100-084, Rev -, Topside Configuration for NSC 6 & Follow
(AS6100004)
Coast Guard Drawing 750-WMSL-100-72, Rev -, Topside Configuration (NSC 5 and Follow)
(ASC510004)
Coast Guard Drawing 750-WMSL-136-500, Rev C, Centerline Talon Grid & Deck Socket Installation
Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship
Wide (ASC167001)
Coast Guard Drawing 750-WMSL-320-042 Rev E , Electrical One Line Diagram (NSC6-SRD)
(ASC320001F)
Coast Guard Drawing 750-WMSL-320-596, Rev -, Electrical HVAC Mods NSC-4 and NSC-5
Coast Guard Drawing 750-WMSL-330-005, Rev C, Lighting System Plan Main AMMR (UL & LL), MMR (Fwd & Aft) (UL & LL) (ASC330004)
Coast Guard Drawing 750-WMSL-330-011, Rev F, Lighting System Second Deck - Fwd of Fr 52
(ASC330007)
Coast Guard Drawing 750-WMSL-330-013, Rev D, Lighting System Deck Plan Second Deck -Aft of Fr
52 (ASC330008)
Coast Guard Drawing 750-WMSL-330-015, Rev E, Lighting System Deck Plan Main Deck - Fwd of Fr
52 (ASC330009)
Coast Guard Drawing 750-WMSL-436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009)
Coast Guard Drawing 750-WMSL-436-013, Rev C, Fire Detection Sys Cable Running Sheets
(ASC436010)
Coast Guard Drawing 750-WMSL-436-014, Rev -, Fire Detection and Control System Schematic
(ASC436028)
Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves-Pipe Structure Penetration (SP485000)
Coast Guard Drawing 750-WMSL-505-015, Rev E, Miscellaneous Pipe Fabrication
Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M
(ASC508001)
Coast Guard Drawing 750-WMSL-509-001, Rev A, HVAC Insulation Schedule and L/M (ASC509001)
Coast Guard Drawing 750-WMSL-512-530, Rev F, HVAC Modifications to Fan Rooms
Coast Guard Drawing 750-WMSL-512-534, Rev D, HVAC Equipment List
Coast Guard Drawing 750-WMSL-516-001, Rev E, A/C & Refrigeration Piping Diagram
Coast Guard Drawing 750-WMSL-516-503, Rev C, Chilled Water Modifications to Fan Rooms
Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram
Coast Guard Drawing 750-WMSL-520-004, Rev E, Salt Water Cooling Unit 1320
Coast Guard Drawing 750-WMSL-520-005, Rev E, Salt Water Cooling System Unit 2110
Coast Guard Drawing 750-WMSL-520-008, Rev F, Salt Water Cooling Unit 2210
Coast Guard Drawing 750-WMSL-530-029, Rev B, Potable Water Unit 4310 vi Rev-2
Coast Guard Drawing 750-WMSL-540-055, Rev B, Dsl Eng/Turb L.O. Fill & Trans Unit 4310
Coast Guard Drawing 750-WMSL-542-017, Rev B, JP-5 System Unit 4310
Coast Guard Drawing 750-WMSL-588-006, Rev E, Helo Capture/Handling Arrangement & Instl Dets
(ASC588005)
Coast Guard Drawing 750-WMSL-593-072, Rev A, Sewage System Unit 4310
Coast Guard Drawing 750-WMSL-612-003, Rev E, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003)
Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire
(ASC635002)
Coast Guard Drawing 750-WMSL-635-502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire
(WMSL-754 & Follow)
Coast Guard Drawing 750-WMSL-640-004, Rev -, Arrangements of Living Spaces NSC 3 & Follow
(ASC3640001)
Coast Guard Drawing 750-WMSL-640-502, Rev -, Furniture Schedule (WMSL-754 & Follow)
Coast Guard Drawing FL-1204-003, Rev A, Fleet Welded Padeyes and Links
NAVAIR Drawing 627927, Rev C, Visual Landing Aids Installation and Clearance Requirements
NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems
NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation
Details
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3D, JAN 2014, Coatings and Colors
Manual
Coast Guard Technical Publication (TP) 7168, January 2022, 3.2-ton Refrigeration Ships Store Plant
Coast Guard Technical Publication (TP) 7999, SWBS 588, 2015, Talon Helicopter Landing Grid - Type
18-08
Coast Guard Technical Publication (TP) 9556, SWBS 436, Feb 2022, Fire and Smoke Detection System
(For Hull 755)
Coast Guard Technical Publication (TP) 9899, “BOAT DAVIT – MODELS DDP11000CTS & SP2200 –
S/N 2366 – TECHNICAL MANUAL
Surface Forces Logistics Center Standard Specification 0000 (SFLC Standard Spec 0000), 2022, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General
Requirements for Drawing Preparation
Surface Forces Logistics Center Standard Specification 3041 (SFLC Standard Spec 3041), 2022, Shipboard Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3042 (SFLC Standard Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation
Surface Forces Logistics Center Standard Specification 5550 (SFLC Standard Spec 5550), 2022, Fire
Prevention and Response vii Rev-2
Surface Forces Logistics Center Standard Specification 6310 (SFLC Standard Spec 6310), 2022, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior
Deck Covering Systems
Talon Strength and Load Test, No 58817-3-200A, Rev A, 2011, Northrop Grumman Ship Systems, Inc.
OTHER REFERENCES
Allied Systems Company ASC DWG# 93031, Individual CT HYD Conversion
Allied Systems Company ASC DWG# 93034, Hydraulic Schematic
Allied Systems Company ASC DWG# 94081, Kit, Individual CT Control System
Allied Systems Company ASC DWG# 94861, Chart, Splicing Connector
American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing
American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel
American Society of Mechanical Engineers (ASME) B16.34, 2020, Valves-Flanged, Threaded, and
Welding End
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of
Welds
American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds
American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code - Steel
American Welding Society (AWS) D1.2/D1.2M, 2014, Structural Welding Code - Aluminum
American Welding Society (AWS) D1.6/D1.6M:2017, Structural Welding Code - Stainless Steel
American Welding Society (AWS) QC1-AMD1, 2016, Standard for AWS Certification of Welding
Inspectors
American Welding Society (AWS) QC7, 1995, Standard for AWS Certified Welders
American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel
ASTM International (ASTM) D1730-09, 2020, Standard Practices for Preparation of Aluminum and
Aluminum-Alloy Surfaces for Painting
ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component
Adhesives
ASTM International (ASTM) F1836M, 2007, Standard Specification for Stuffing Tubes, Nylon and
Packing Assemblies (Metric)
ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates
ASTM International (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting
Corrosion
ASTM Internationals (ASTM) E165/E165M-23, 2023, Standard Practice for Liquid Penetrant
Examination for General Industry
ASTM Internationals (ASTM) G46, 2021, Standard Guide for Examination and Evaluation of Pitting
Corrosion
Click Bond Drawing CB3201, Rev 3, Standoff, Locking, Thread, Very Large Base
Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards
Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment
Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment viii Rev-2
DCN Drawing MEGAHRDE82100, Rev C, Landing Grid Type 18-08 Characteristics and Interfaces
International Maritime Organization (IMO) International Convention for the Safety of Life At Sea
(SOLAS), 2009 as amended in 2010 and 2011.
International Maritime Organization (IMO) International Life Saving Appliances Code (LSA), 2010 edition.
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72A, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves
MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated
MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)
MIL-DTL-24643D, 2023, Cables, Electric, Low Smoke Halogen-Free, for Shipboard Use, General
Specification for
MIL-DTL-32585A, 2021, Insulation, Thermal and Acoustic, Fibrous Glass
MIL-PRF-16173E w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application
MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing
MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing
MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric
MIL-PRF-24613A, 2017, Deck Covering Materials, Interior, Cosmetic Polymeric
MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application
MIL-PRF-3135H, 2021, Deck Covering Underlay Materials
MIL-STD-1310H, 2014, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic
Compatibility and Safety
MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure
MIL-STD-2003, 2020, Electrical Plant Installation Standard Methods for Surface Ships & Submarines
MIL-STD-2003-1B, 2020, Electrical Plant Installation Standard Methods for Surface Ships & Submarines
(Cable)
MIL-STD-2003-3B, 2020, Electrical Plant Installation Standard Methods for Surface Ships & Submarines
(Penetrations)
MIL-STD-2003-5B, 2020, Electrical Plant Installation Standard Methods for Surface Ships & Submarines
(Connectors)
National Fire Protection Association (NFPA) 72, 2025 Edition, National Fire Alarm and Signaling Code
Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
Spec-Built Systems, Inc. Drawing B228, Rev -, Berth, CPO Assy, Type XIII, Style 2, Size 4, LH
Spec-Built Systems, Inc. Drawing B331-Mod, Rev -, Berth Crew Assy, Type I, Sty 1, Size 3 ix Rev-2
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2018, Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast
Cleaning x Rev-2
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
3 N Stanchion Bolts, (ST
STL, ~NF EN ISO
4270, CHc M14x2)
NSN : 5307-14-534-8081
(DCN MEGAHRDE82100,
Item 3)
15 ea. 120.00
3 N Stanchion Lock Nuts, (ST STL, ~NF EN ISO
4270, CHc M14x2)
NSN : 5310-14-534-8082
(DCN MEGAHRDE82100,
Item 4)
129 ea. 24.00
3 N Fixation Bolts, (ST
STL, NF EN ISO
4270, CHc M16x2-
60/44)
NSN 5305-14-537-6930 (DCN
MEGAHRDE82100, Item 5)
24 ea. 40.00
3 Y Threaded Covers, (ST
STL, NF E 27183, Hc
M16x2-28/28)
NSN : 1570-DSL-182666
(DCN MEGAHRDE82100,
Item 6)
6 ea. ~10.00
3 Y Jacking Bolts, (ST
STL, NF EN 24017,
HM16x2-100/100)
NSN 5305-14-463-7787 (DCN
MEGAHRDE82100, Item 7)
6 ea. 24.00
8 N 1-3/8” Henry Seal Cap
Valve (Main Valve
P/N: 2031) Bonnet, Stem & Seat Disc
Assembly
NSN 4820-01-642-5177
PN: 8-059-008
2 $184.16
8 N 1-5/8” Henry Seal Cap
Valve (Main Valve
PN: 2032), Bonnet, Stem & Seat Disc
Assembly
NSN 4730-00-684-6916
PN: 8-059-010
3 $233.44
8 N 2-1/8” Henry Seal Cap
Valve (Main Valve
PN: 2033), Bonnet, Stem & Seat Disc
Assembly
PN: 8-059-012 2 $440.57
8 N Henry “Y” Strainer
Assembly (Main
Assembly P/N: 896A-
5/8S)
PN: 5-010-003 (Screen) PN: 5-
023-100 (Gasket) PN: 2-023-
080 (O-Ring)
8 N Sea Water Regulating
Valve (Condenser).
Metrex Valve Corp lead time is usually 6-8 weeks.
PN: M900P-125-LRFL2-3W 2 $2,552.00
8 N Sea Water Regulating
Valve (Oil Cooler).
PN: DA-868T-75-SE-M 2 $1,740.00
xi Rev-2
Metrex Valve Corp lead time is usually 3-4 weeks
8 N Disk, Rupturable NSN: 4820-01-366-7330 PN:
026-31284-000
6 $2,274.06
8 N Connector, Flexible, Liquid
NSN: 4730-01-561-7408 PN:
026-41967-000
2 $3,196.17
8 N Connector, Flexible, Vapor
NSN: 5935-01-561-7463 PN:
026-41968-000
2 $5,303.11
8 N Valve, Pressure Relief NSN:4820-01-561-6471
PN:022-11355-000
6 $352.12
13 Y CB-OTH Mark IV
(Coast Guard Drawing
26B-CB-IV-801-001)
1 ea 300,000
13 N Kit, Cameras, Dual
Point Davit
94967 CAGE 60848 1 5,000
13 N Kit-DDP11000CT 94980 CAGE 60858 1 5,000
14 N Non-Shock Navy Fan, Model X-A2A4W5 with a 1-1/2 HP motor
@ 3600 RPM,
440/3/60, 50 degrees ambient. Fan master plan FF-19550
PN: 500706-9576 3 ea. 12,154.00
14 N Electric Duct Heater NSN: 4520-01-200-0681 PN:
TFZ-25H
1 ea. 3,500.00
14 N Electric Duct Heater NSN: 4520-01-150-5403 PN:
TFZ-28H
1 ea. 5,000.00
14 N Electric Duct Heater NSN: 4520-01-148-9352 PN:
TFZ-27H
1 ea. 5,000.00
15 N 2-High Berth
Assembly (Navy Type
XIII, Style 3, and Size
4) (i.e. 2-High Berths w/ Lockers: Similar to
Navy Catalog Berth, Modular, CPO: Type
XIII (2-High, 2-
Lockers) sized to fit 2-
High : L 82” x W 33” x H 78”). - Similar to
Navy Furniture
Catalog, Type XIII, Style 3, and Size 4;
though Navy Standard
Height and Width are smaller than desired. -
Clearance over mattress should be even for both berths
NSN: 7195-01-F18-5525 34 5,000.00
xii Rev-2 and no less than 22-
24”
15 N 3-High Berth
Assembly (Navy Type
1, Style 1, and Size 2)
(i.e. 3-High Berths w/
Lockers: Similar to
Navy Catalog Berth, Modular, Crew and
Troop: Type I (3-High, 3-Lockers). sized to fit
3-High) : L 82” x W
33” x H 90.25” (max height over deck, including any required sub base)) - Similar to
Navy Furniture
Catalog, Type 1, Style
1, and Size 2; though
Navy Standard Width
27-3/4” is narrower than desired.
NSN: 7195-01-F18-5526 1 5,000.00
15 N Lockers (24” x 22” x
75”) (i.e. Lockers sized to fit W 24” x D 22” x
H 75”) - Similar to
Navy Furniture
Catalog, Locker, Clothing SFC: B-2B-
13, NAVSEA Dwg
803-6397307, Type 12.
- Purpose is to provide full width hanging space for personnel effects and a minimum number of large shelves at top or bottom for shoes, boots, or other bulky items
NSN: 7195-01-F18-5524 1 150.00
15 N Mattress, Bed NSN: 7210-00-290-8298 71 420.00 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii Rev-2
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
3 Talon Grid (Type 18-08), Inspect and Test
6 Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect
7 Fire Detection System, Inspect and Test
8 Refrigeration Plant, System Groom xiv Rev-2
PRINCIPAL CHARACTERISTICS
418' WMSL
PHYSICAL
Length overall 418' 0"
Length between perpendiculars 390' 0"
Maximum beam 54' 0"
Beam @ 01 level 47' 9-1/8"
Depth (01 level @ side to baseline) 39' 2-3/4"
01 deck camber foredeck 1/4" in 1'-0"
Minimum berth depth 20' 0"
Height of highest projection Approximately 119'
Draft, design 14.40'
Design displacement 3925 long tons
MACHINERY
Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each
One gas turbine General Electric LM2500; 29,500 SHP
Type of propulsion CODAG
Electrical system 24 Volt DC
Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max
Two reduction gears RENK
One cross connect gear RENK
HULL
Hull material 5086 Aluminum
HSLA-80 Steel
ABS EH 36 Steel
ABS AH 36
Frame spacing
FWD of FR 9 2' 3"
FR 9 to FR 10 6' 9"
FR 10 to FR 98 4' 1"
FR 98 to FR 99 3'-8"
ELECTRICAL
Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators
Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each
TANK CAPACITIES
Diesel oil 220,359 gal
Fresh water 12,454 gal
JP-5 Fuel 35,182 gal
1 Rev-2
00000_0824_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3D JAN 2014, Coatings and Color
Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 Rev-2
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire
Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety
Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, at the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast
Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec
0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written COR authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3 Rev-2
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-
Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-
130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with
NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-
Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in
NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding
Weldox 900 are considered the same as those for welding HY-130.
4 Rev-2
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037. The
EPA ID for the Coast Guard Facility is CA7690390037.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an
NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the COR and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’
Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous
Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements
5 Rev-2 and individual position requirements; coordinate removal of waste containers; and maintain the Environmental
Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 Rev-2
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
7 Rev-2
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER
COAT, BARRIER COAT, TOP
COAT, ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFAC
E
AMBIEN
T
ΔT
| DP -
SURFACE |
8 Rev-2
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
9 Rev-2
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT
QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading
(mils)
10 Rev-2
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
11 Rev-2
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL #
WORK ITEM
COATING MFG PRODUCT NAME
BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 Rev-2
4.2 Tank and Void Assessment form.
13 Rev-2
14 Rev-2
63121_TAB_0525_755
WORK ITEM 1: Deck Covering (Slip-Resistant) Flight Deck, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew deck covering with slip-resistant deck covering system (MIL-PRF-24667 Type V Comp. G/D/L Non-skid) for areas as listed in
Table 1. The deck area is approximately 4,500 square feet.
TABLE 1 SLIP-RESISTANT DECK COVERING
LOCATION COMPO
AREA
(SQFT)*
SYSTEM/APPENDIX
(SFLC STD 6310)
TOPCOAT COLOR
PRESERVE
LEVEL
NOTE
Flight Deck
(outside Helo
Hangar)
Deck, Gutter, TALON grid cover, Coamings
4,500 Weather Decks (Weather
Deck Non-Skid, MIL-
SPEC Coating for Steel)
Dark Gray 36076
Match existing adjacent surfaces
100% MIL-PRF-24667D
Type V Comp. G/D/L
Non-skid
*Approximated
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750-WMSL-100-83, Rev A, General Arrangements NSC 5 & FOLLOW
(AS5100001)
Coast Guard Drawing 750-WMSL-801-10, Rev A, Booklet of General Plans (NSC 5 ONLY)
(ASC801100E)
Coast Guard Drawing 750-WMSL-100-039, Rev M, Unit 3140 Structure Mn Dk to 01 Lvl - Fr 64 to Fr 76 (ASC100314)
Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to
Fr 82 (ASC100324)
Coast Guard Drawing 750-WMSL-100-72, Rev -, Topside Configuration (NSC 5 and Follow)
(ASC510004)
Coast Guard Drawing 750-WMSL-612-003, Rev E, Helo Landing Area Safety Nets & Wheel
Stops Arr and Details (ASC612003)
NAVAIR Drawing 627927, Rev C, Visual Landing Aids Installation and Clearance Requirements
NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems
15 Rev-2
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3D JAN 2014, Coatings and
Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing
American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing
Personnel
ASTM Internationals (ASTM) G46, 2021, Standard Guide for Examination and Evaluation of
Pitting Corrosion
MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing
MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering
Application
MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure
Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP
11), 2020, Bare Metal Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface
Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet
Abrasive Blast Cleaning
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep. The Contractor must provide the services of Tech Reps and personnel as follows:
• NDE Tech Rep: NDE Operator/Level 1
• Preservation Tech Rep: AMPP Senior Certified Coatings Inspector (NACE CIP Level
3/SSPC PCI Level 3) with Marine Coatings Inspection Specialty
16 Rev-2
3.1.2.1 NDE Tech Rep. The Contractor must provide the services of a qualified and certified NDE
Operator/Level 1 as follows:
• Perform NDE Operations.
3.1.2.1.1 Qualifications/certifications. NDE Operator/Level 1 certified and qualified in accordance with
ASNT No. SNT-TC-1A. Submit the Tech Rep’s qualifications/certifications to the COR at the Arrival
Conference.
3.1.2.1.2 Dates of services. Include the dates of services in which Tech Reps must be on site as per their subcontract documentation.
3.1.2.2 Preservation Tech Rep. The Contractor must provide the services of a Certified Coating Inspector having successfully completed relevant AMPP (NACE/SSPC) Programs and Trainings to:
• Serve as an Independent Coating Tech Rep.
• Accomplish applicable requirements in SFLC Std Spec 0000, Paragraph 3.2.4.2.2 (Coating
Tech Rep).
• Oversee the Preservation Plan requirements in SFLC Std Spec 6310, Paragraph 3.2
(Preservation plan).
• Review and sign daily reports summarizing work. See forms QA-1 thru QA-5 provided in the
General Requirements.
• Submit reports to the COR within…
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