J-9_WTGB 140 Specifications Rev-2 17Oct24.pdf
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- WTGB 140' & 120’ BARGE DRYDOCK IDIQ FY24-29
- Solicitation number
- 70Z08524RIBCT0006
About this file
This document is a specification for performing drydock repairs on the U.S. Coast Guard Cutter WTGB 140' Inland Icebreaker Tug over a 5-year period from fiscal year 2024 to 2028. The specification covers a wide range of repairs and inspections to the hull, underwater body, tanks, mechanical systems, and other components. It provides detailed requirements and procedures for activities such as surface preparation, coating preservation, shaft and propeller removal and inspection, tank cleaning, and structural repairs. The specification references relevant Coast Guard drawings, publications, and other standards that must be followed. This document supports a larger federal contract opportunity issued by the U.S. Coast Guard Surfaces Forces Logistics Center to procure drydock services for the WTGB 140' and assigned 120' barges over a multi-year period.
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Other files
| File | Type | Posted |
|---|---|---|
| J-11 Schedule B Prices for Supplies and Services - WTGB_DD_IDIQ.xlsx | XLSX spreadsheet | |
| J-10 BARGE 120 Rev-2 17Oct24.pdf | ||
| 70Z08524RIBCT00060003.pdf | ||
| 70Z08524RIBCT00060002_WTGB and BARGES DD IDIQ Amendment 0002.pdf | ||
| 70Z08524RIBCT00060001.pdf | ||
| J-2 WTGB 140 Cutter Specification.doc | DOC document | |
| J-5 - REQUEST FOR CLARIFICATION USCGC WTGB 140 and 120 BARGES DD IDIQ.docx | DOCX document | |
| J-7 - SFLC-Std-Spec-8634-(2022) Dry-Docking.pdf | ||
| J-4 - Past Performance Information Form.docx | DOCX document | |
| J-8 - SFLC-Std-Spec-0740-(2022) Welding and Allied Processes.pdf | ||
| J-2 WTGB 140 Specfication.doc | DOC document | |
| J-1 Scjhedule B Prices for Supplies and Services - WTGB_DD_IDIQ.xlsx | XLSX spreadsheet | |
| J-3 BARGE 120 Specification.doc | DOC document | |
| J-6 - USCG Ombudsman Notice.docx | DOCX document | |
| 70Z08524RIBCT0006_ WTGB 140 DD IDIQ Solicitation.pdf |
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Text version
140 WTGB DD IDIQ FY25-29
SPECIFICATION FOR DRYDOCK REPAIRS
FY2024-2028
Developed By: Johnny B Thomas
(Rev-2, 21 Aug 2024)
USCGC STURGEON BAY (WTGB-140) DRYDOCK AVAILABILITY FY2025
ii (Rev-2)
TABLE OF CONTENTS
Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................. Error! Bookmark not defined.
Consolidated List of Government-furnished Property .................................................................................. v Consolidated List of Critical Inspection Items .............................................................................................. x Principal Characteristics - Tug, IceBreaking ................................................................................................ xi General Requirements WORK ITEM 1: Fire Prevention Requirements WORK ITEM 2: Hull Plating, U/W Body, Inspect WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 4: U/W Body, Preserve, 100 percent WORK ITEM 5: U/W Body, Preserve, Partial, Condition A WORK ITEM 6: U/W Body, Preserve, Partial, Condition B WORK ITEM 7: Hull and Structural Plating, General, 7.5 lbs., 3/16 in. Steel Plate Renew WORK ITEM 8: Hull Plating Freeboard, Preserve, Partial WORK ITEM 9: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 10: Bubbler Channels, Inspect WORK ITEM 11: Fenders, Bow, Inspect and Repair WORK ITEM 12: Appendages, U/W, Leak Test WORK ITEM 13: Propulsion Shaft Rope Guards, Inspect WORK ITEM 14: Appendages, U/W, Internal, Preserve WORK ITEM 15: Chain Lockers, Clean and Inspect WORK ITEM 16: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 17: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 18: Tanks, Ballast, Clean and Inspect WORK ITEM 19: Voids, Accessible, Clean and Inspect WORK ITEM 20: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 21: Masts ( Main, Fore, and Stub), Preserve, 100 Percent WORK ITEM 22: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 23: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 24: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 25: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 26: Propeller , Remove, Inspect, and Reinstall WORK ITEM 27: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 28: Fathometer Transducer, Renew WORK ITEM 29: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 30: Sea Strainers, Simplex, All Sizes, Clean and Inspect WORK ITEM 31: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 32: Rudders, Preserve, 100 Percent WORK ITEM 33: Rudder Stock Bearings Clearances, Check WORK ITEM 34: Rudder Stock Bearings (Upper And Lower), Renew WORK ITEM 35: Anchor Chain and Ground Tackle, Preserve WORK ITEM 36: Anchors, Preserve WORK ITEM 37: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 38: Tanks, Grey Water Holding, Preserve, Partial WORK ITEM 39: Tanks, Ballast, Preserve, Partial WORK ITEM 40: Chain Lockers, Preserve, Partial WORK ITEM 41: Tanks, Dirty Oil and Waste, Preserve, Partial, WORK ITEM 42: Accessible Void(s), Preserve, Partial, iii (Rev-2)
WORK ITEM 43: Tanks, Potable Water, Clean and Inspect WORK ITEM 44: Tanks, Potable Water, Preserve, Partial, WORK ITEM 45: Superstructure, Preserve, Partial WORK ITEM 46: Exhaust Stacks (Exterior), Preserve - Partial WORK ITEM 47: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 48: Tanks (Sewage Vacuum Collection), Preserve “100%” WORK ITEM 49: Drydock WORK ITEM 50: Temporary Services, Provide - Tender WORK ITEM 51: Sea Trial Performance, Support, Provide WORK ITEM 52: Tanks, Ballast, Preserve, 100 Percent WORK ITEM 53: Tanks, Grey Water Holding, Preserve, 100 Percent WORK ITEM 54: Tanks, Potable Water, Preserve, 100 Percent WORK ITEM 55: Miscellaneous Repair WORK ITEM 56: Hull Plating, Side Scan, Ultrasonic Testing iv (Rev-1)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
10/15/2024 2 Updated “units” in both IGE and Contractor estimates
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (Rev-1)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 140 WTGB 111-001, Rev -, Shell Expansion Coast Guard Drawing 140 WTGB 114-001, Rev -, Bubbler Structure Coast Guard Drawing 140 WTGB 114-003, Rev -, Rudder Guard Coast Guard Drawing 140-WTGB 114-004, Rev -, Bow Fender Installation Coast Guard Drawing 140 WTGB 162-001, Rev -, Stack Pl & Fr & Misc Stack Fdns Coast Guard Drawing 140 WTGB 162-002, Rev -, Stack Louver Mods Coast Guard Drawing 140 WTGB 116-001, Rev -, Longitudinal Framing and Side Girder Coast Guard Drawing 140 WTGB 117-001, Rev -, Transverse Frames Coast Guard Drawing 140 WTGB 120-001, Rev -, Structural Bulkheads Coast Guard Drawing 140 WTGB 149-001, Rev -, Tank Tops and Flats Coast Guard Drawing 140 WTGB 123-002, Rev B, Structural Mods Incidental to Water Mist Tank 4-24-
1-W Coast Guard Drawing 140-WTGB 171-001, Rev-, Fore Mast Coast Guard Drawing 140-WTGB 171-002, Rev-, Main Mast Coast Guard Drawing 140 WTGB 184-003, Rev -, Fathometer Transducer Install Coast Guard Drawing 140 WTGB 243-002, Rev B, Propulsion Shafting Arrangement Coast Guard Drawing 140 WTGB 243-003, Rev -, Stern Tube Seal (Type FSE) Coast Guard Drawing 140 WTGB 245-002, Rev A, Propeller & Offsets 140 Ft Wytm Cutter (All) Coast Guard Drawing 140 WTGB 245-003, Rev -, One Single Blade 140 Ft Wytm Cutter Alum Patt Coast Guard Drawing 140 WTGB 256-001, Rev A, Sea Water Circulating Cooling System Diagram Coast Guard Drawing 140 WTGB 320-001, Rev L, Power System One-Line Wiring Diagram Coast Guard Drawing 140 WTGB 521-002, Rev -, Firemain System, Arrangements and Details Coast Guard Drawing 140 WTGB 320-001, Rev L, Power System One-Line Wiring Diagram Coast Guard Drawing 140 WTGB 521-002, Rev -, Firemain System, Arrangements and Details Coast Guard Drawing 140 WTGB 521-003, Rev A, Firemain, System Diagram Coast Guard Drawing 140-WTGB 528-002, Rev -, Sanitary & Deck Drains Diag Coast Guard Drawing 140-WTGB 528-003, Rev -, Sanitary & Deck Drains A&D Coast Guard Drawing 140-WTGB 528-004, Rev -, Grey Water Mods & Tank Transition Coast Guard Drawing 140 WTGB 529-002, Rev -, Bilge and Clean Ballast, System Diagram vi (Rev-1)
Coast Guard Drawing 140 WTGB 529-004, Rev -, Bilge and Ballast, Arrangements and Details Coast Guard Drawing 140 WTGB 562-001, Rev -, Rudder Coast Guard Drawing 140 WTGB 562-002, Rev F, Rudder Stock Bearing Details Coast Guard Drawing 140 WTGB 633-001, Rev -, Cathodic Protection Coast Guard Drawing 140 WTGB 581-001, Rev T, Anchor Handling A & D Coast Guard Drawing 140 WTGB 801-001, Rev B, Outboard Profile Coast Guard Drawing 140 WTGB 801-004, Rev -, General Arrangement Below Main Deck Coast Guard Drawing 140 WTGB 801-003, Rev A, Booklet of General Plans Coast Guard Drawing 140 WTGB 801-003, Rev -, Docking Plan Coast Guard Drawing 140 WTGB 801-009, Rev -, Curves of Form Coast Guard Drawing 140 WTGB 839-002, Rev -, Lines and Offsets Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes WYTM Line shaft Alignment Analysis, Report No. 7715, 12/27/77
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Technical Publication (TP) 3478, Dec 2020, Manufacturer's Instruction Book-SWBS
Group(s) 324 Coast Guard Technical Publication (TP) 4593C, 25-JAN-08, Seal, Shaft - Type F.S.E Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary
Hull Accesses
OTHER REFERENCES
American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System
Components - Health Effects vii (Rev-1)
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing
American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End
ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape
Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component
Adhesives (AN) ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Coast Guard Technical Publication (TP) 4593C, 25-JAN-08, Seal, Shaft - Type F.S.E Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-
Petrolatum Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and
Weldless International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -
Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL PRF-16173E INT AMD 1, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold
Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-24647, 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves viii (Rev-1)
National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2017, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications
Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-
PRO-160, Nov 2011, Chapter 16, Cofferdams Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) AMS-G-6032, August 2012, Grease, Plug Valve, Gasoline and
Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
Underwriters Laboratories Inc. (UL) 489, May 2016, Molded Case Circuit Breaker http://www.techstreet.com/cgi-bin/detail?product_id=1173948 ix (Rev-1)
CONSOLIDATED LIST OF GOVERNMENT PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
22 N Major Overhaul Kit
(Split) FSE Stern Seal WTGB Class
NSN: 2010-01-540-3303
PN: WLP001419-002
1 ea. 41,967.00
22 N Mounting Ring Assembly 320 MOD
326.4
PN: H76463-02/3 1 ea. 25,479.32
23 Y **Propeller shaft NSN: 2010-01-089-8123 PN:
101 WYTM-243-001 PIECE 1
1 ea. 7,874.50
26 Y **Propeller NSN: 2010-01-078-8216 1 ea. 42,842.00 28 N ***Fathometer
Transducer, Shallow Water, 50-200 kHz
NSN: 5845-01-470-2500 PN:
SS505
1 ea. 343.63
31 Y **Rudder NSN: 2040-01-115-3498 PN:
101WYTM562-001
1 ea. 186,806.00
31 Y **Rudder Stock NSN: 2040-01-115-5203 PN:
10251-562-241-PIECE-1
1 ea. 56,742.00
34 N **Rubber Stave Bearing
NSN: 2010-01-118-1008 PN:
L-1214-1512X10 (Johnson
Rubber Co)
1 ea. 3,753.00
34 N **Pintle Bearing NSN: 2010-01-F17-4974 PN:
F113075055 (Thordon)
1 ea. 4,000.00
34 N **Upper Roller Bearing
NSN: 3110-01-165-1405 PN:
JHM840449-JHM840410
(Timken)
2 ea. 494.63
49 Y *Transducer Cover Plate
N/A 1 ea. 50.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (Rev-2)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
3 Hull Plating, U/W Body, Ultrasonic Testing
4 U/W Body, Preserve, 100 percent
10 Bubbler Channels, Inspect
12 Appendages, U/W, Leak Test
15 Chain Lockers, Clean and Inspect
16 Tanks, MP Fuel Stowage and Overflow, Clean and Inspect
17 Tanks, MP Fuel Service, Clean and Inspect
18 Tanks, Ballast, Clean and Inspect
22 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew
23 Propulsion Shafting; Remove, Inspect, and Reinstall
24 Propulsion Shaft Bearings, External, Check Clearances
30 Sea Strainers, Simplex, All Sizes, Clean and Inspect
31 Rudder Assembly, Remove, Inspect And Reinstall
42 Accessible Voids, Preserve, 100 Percent
50 Drydock
54 Hull Plating, Side Scan, Ultrasonic Testing xi (Rev-2)
PRINCIPAL CHARACTERISTICS - TUG, ICEBREAKING
140’ WTGB (TUG, ICEBREAKING)
PHYSICAL
Length overall 140' 0" Length between perpendiculars 130' 0" Breadth, extreme 37' 7-1/4" Depth, molded 18' 2-3/8" Frame spacing 1' 6" Full load (Winter) draft (at ) 12' 1-1/2" Full load (winter) displacement 687 Long tons (LT) Full load (winter) center of gravity Above base (kg) 13' 1" Full load trimming moment (forward) 75.6 Ft-LT Min. operating condition draft (at ) 11' 6-3/8" Min. operating condition displacement 640 Long tons Min. operating condition center of gravity
Above base (kg) 13' 4-1/4" Min. operating condition trimming moment
Forward 76.8 Ft-LT Height of vessel above DWL Approx. 62' 0"
MACHINERY
Main Propulsion Engine Type Diesel-electric Number of units: 2 Total shaft horsepower: 2500 Propeller Number of propellers 1 Number of blades 4 Diameter of propeller 8' 6" Pitch Fixed
NOTE
Stability values above are for representative tug. Draft and longitudinal lever values provided above are for tugs in fresh water. Longitudinal lever values are provided to adjust tug's design drag of 1.0 feet by the stern.
1 (Rev-2)
00000_0623_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-2)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3 (Rev-2)
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.
4 (Rev-2)
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is small quantity -exempt.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only
5 (Rev-2) authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 (Rev-2)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
7 (Rev-2)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK
ITEM # WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER
COAT, BARRIER COAT, TOP
COAT, ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFAC
E
AMBIEN
T
ΔT
| DP -
SURFACE |
8 (Rev-2)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
TIME
9 (Rev-2)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT
QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
10 (Rev-2)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK
ITEM #
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
11 (Rev-2)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 (Rev-2)
4.2 Tank and Void Assessment form.
13 (Rev-2)
14 (Rev-2)
55500_ACC_0323_IBCT
WORK ITEM 1: Fire Prevention Requirements
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to minimize shipboard fire risk and to clarify the Contractors’ role in fire prevention and response.
NOTE
This work item is not separately priced. Factor fire prevention and response costs into bid of affected work items.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance SFLC Std Spec 5550. The Contractors Fire Plan must address Fire Protection and Response specifics as required in this Work Item.
3.1.1 The availability’s specific Fire Plan must always address the following:
• material condition and fire protection boundary obstruction mitigations
15 (Rev-2)
• inoperable fittings log
• fire alarms
• firefighting equipment disposition
3.1.2 The Fire Plan must also address the following:
• fire protection system status
• communication links
• temporary services
• power disconnects
• fire prevention and safety inspections
3.2 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible Party (FPRP) who acts as the Contractor’s Responsible Person for fire prevention concerns during the entire availability.
3.3 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and Response Conference as required in Std Spec 5550, paragraph 3.12. The participants must address the contents of SFLC Std Spec 5550, paragraph 3.12.1, as applicable.
3.4 Fire Responsibility Familiarization Tour and Initial Inspection. The Contractor must participate in the Fire Responsibility Familiarization Tour and Initial Inspection as required in Std Spec 5550, paragraphs
3.12.2 through 3.12.4.
3.5 Material Condition and Fire Protection Boundary Obstruction Mitigation Requirements. The Contractor must conform to all material condition and fire protection boundary obstruction mitigation requirements detailed in SFLC Std Spec 5550, paragraph 3.2.
3.6 Inoperable Fittings Log Requirements. The Contractor must conform to all inoperable fittings log requirements detailed in SFLC Std Spec 5550, paragraph 3.3.
3.6.1 The Contractor must maintain an Inoperable Fittings log. The logs must contain the same information as a Damage Control Closure Log found in Appendix A of SFLC Std Spec 5550. The log must remain at the access point of the vessel available for inspection or use by authorized personnel, i.e., casualty response. Deliver all logs to the CG when requested and at the end of the availability.
3.7 Fire Prevention Service Particulars. The Contractor must conform to the below listed fire prevention service requirements, in accordance with SFLC Std Spec 5550.
TABLE 1 – FIRE PREVENTION SERVICE SELECTION
*SUB-
PARAGRAPH TITLE Y/N
3.4 Fire prevention system status Y
3.4.1 Temporary firefighting system proposal Y
3.4.2 Emergent firefighting system inoperability approval and notification
Y
3.4.3 “Disabled equipment” signage for disabled initial responder equipment
Y
3.4.4 Firefighting system inoperability allowance for removed hazards Y
16 (Rev-2)
*SUB-
PARAGRAPH TITLE Y/N
3.4.5 Maintain sprinkling zone operability Y
3.4.6 including all subparagaphs Hazard mitigation for maintenance of fixed extinguishing systems Y
3.4.7 Procedure implementation for enabling/disabling fire suppression systems
Y
3.4.8 Portable water pumping requirement for vessels w/o installed capability
Y
3.4.9 Limitations on operation of major machinery while firefighting systems are offline
Y
3.4.10 Liquid fuel pumping requirement for operational permanent or temporary firefighting systems
Y
3.4.11 Mechanical AFFF equipment must be available to initial responders in compartments with risk of flammable/combustible liquid spillage
Y
3.4.12 including all subparagraphs
Portable fire extinguisher requirements Y
3.4.13 Hose and reel protection Y
3.4.14 including all subparagraphs
Drydock firefighting requirements Y
3.4.15 Fire protection system status in Fire Plan Y
3.5 Fire response related communication links in Fire Plan Y
3.6 Fire response related temporary services in Fire Plan Y
3.6.1 Minimize downtime of fixed extinguishing systems Y
3.6.2 through 3.6.10 Firemain and related equipment requirements Y
3.6.11 Permanent lighting requirements Y
3.6.12 including all subparagraphs
Temporary lighting requirements Y
3.6.13 Electrical power, firefighting water, and lighting source location and testing identified in Fire Plan
Y
3.7 including all subparagraphs
Fire alarm requirements Y
3.8 Shore power manual disconnect locations identified in Fire Plan Y
3.9 Other power manual disconnect locations identified in the Fire Plan Y
3.10 including subparagraph
Vessel firefighting equipment placement and disposition info in Fire Plan
Y
3.11 Fire prevention and safety inspections in Fire Plan Y
3.11.1 Initial and daily inspection requirements Y
3.11.2 Additional details in fire inspection reports Y
*Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 5550.
3.5 Extended fire prevention services. If the performance period of the contract is extended by the KO, the contractor must continue to provide all fire prevention services as specified herein for the extension period.
4. NOTES
This section is not applicable to this work item.
17 (Rev-2)
11000_ESD_0723_FLT
REC_11000_UWHIB_FLT_140 WTGB (109 CGC STURGEON BAY) Salt Water (0121)
WORK ITEM 2: Hull Plating, U/W Body, Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 140 WTGB 111-001, Rev -, Shell Expansion Coast Guard Drawing 140 WTGB 114-001, Rev -, Bubbler Structure Coast Guard Drawing 140 WTGB 114-003, Rev -, Rudder Guard Coast Guard Drawing 140 WTGB 562-001, Rev -, Rudder Coast Guard Drawing 140 WTGB 801-003, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
OTHER REFERENCES
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film
Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2
(PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
18 (Rev-2)
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Inspection. The Contractor must accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor must provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:
• A hull repair supervisor and a marker.
• Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.
NOTES
1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.
2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.
3.2.1 Hull plating.
3.2.1.1 The Contractor must inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.
3.2.1.2 The Contractor must inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.
3.2.2 Sea chests and all other cooling system intake components. The Contractor must inspect all sea chests, sea beam arrays, tunnels, hull openings, and grates for general appearance, loose, damaged, or…
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