ALEX HALEY (WMEC 282) DD CLJ 22R4 (002).pdf

PDF 3 MB Posted Jan 28, 2022

Attached to: DRY-DOCK & REPAIRS OF CGC ALEX HALEY (WMEC 39)
Solicitation number: 70Z08522RP4500800
Issued by: Department of Homeland Security US Coast Guard

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File	Type	Posted
ALEX HALEY (WMEC 282) DD CLJ 22R5 (REV 5).pdf	PDF	Feb 1, 2022
Amend A0005.pdf	PDF	Feb 1, 2022
Amend. A0004.pdf	PDF	Jan 31, 2022
Attachment 3 Continuation of Combined Synopsis Solicitation Rev2-31Jan2022.pdf	PDF	Jan 31, 2022
Attachment 2 - Price Schedule ALEX HALEY DD FY 22 (REV. 2).xlsx	XLSX spreadsheet	Jan 28, 2022
Amend A0003.pdf	PDF	Jan 28, 2022
Attachment 2 - Price Schedule ALEX HALEY DD FY 22 (REV. 1).xlsx	XLSX spreadsheet	Jan 20, 2022
ALEX HALEY (WMEC 282) DD SPECIFICATION (Rev. 3).pdf	PDF	Jan 20, 2022
Amend. A0002.pdf	PDF	Jan 20, 2022
70Z08522RP4500800 - Amend 01 (SF30).pdf	PDF	Dec 29, 2021
Attachment 3 - Continuation of Solicitation (Rev 01) - 20211229.doc	DOC document	Dec 29, 2021
Attachment 1 - Specifications.pdf	PDF	Dec 28, 2021
Attachment 3 - Continuation of Solicitation.doc	DOC document	Dec 28, 2021
Attachment 4 - Request for Clarification.pdf	PDF	Dec 28, 2021
Attachment 2 - Task Order 1 Price Schedule.xlsx	XLSX spreadsheet	Dec 28, 2021
Attachment 5 - Government Property Report.pdf	PDF	Dec 28, 2021

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USCGC ALEX HALEY (WMEC 282)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2022

Developed By: Christian L. Jaictin

(Rev-4, 26 January 2022)

USCGC ALEX HALEY (WMEC-282) DRYDOCK AVAILABILITY FY2022

ii (Rev-4)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect WORK ITEM 2: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 3: Hull Plating Freeboard, Preserve, Partial WORK ITEM 4: Hull And Structural Plating, General, Renew (Optional) WORK ITEM 5: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 6: Appendages, U/W, Leak Test WORK ITEM 7: Appendages, U/W, Internal, Preserve WORK ITEM 8: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 9: Tanks, Potable Water, Clean and Inspect WORK ITEM 10: Tanks, Ballast, Clean and Inspect WORK ITEM 11: Voids, Accessible, Clean and Inspect WORK ITEM 12: Propulsion Shaft Seals, Mechanical Overhaul & Inflatable Renewal WORK ITEM 13: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 14: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 15: Boiler, 5 Year Certification WORK ITEM 16: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 17: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 18: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 19: Rudders, Inspect and Repair WORK ITEM 20: Rudders, Preserve, 100 Percent WORK ITEM 21: Thruster Unit (General), Overhaul WORK ITEM 22: Sewage Piping, Clean and Flush WORK ITEM 23: Chain Locker, Preserve, 100 Percent WORK ITEM 24: Tanks, Grey Water Holding, Preserve 100 Percent WORK ITEM 25: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 26: Decks, Helicopter Operating Areas, Preserve WORK ITEM 27: Drydock WORK ITEM 28: Temporary Services, Provide - Cutter WORK ITEM 29: Sea Trial Performance, Support, Provide WORK ITEM 30: Deck Covering, Wet/ Dry, Seal WORK ITEM 31: Watertight Scuttles, External, Renew WORK ITEM 32: Hull Penetration, Repair WORK ITEM 33: Bulkhead Plating, Renew WORK ITEM 34: Deck Plate, Renew WORK ITEM 35: Bilge Surfaces, Preserve WORK ITEM 36: Longitudinal, Renew WORK ITEM 37: Access Cover and Bolting Ring, Renew WORK ITEM 38: MDE Exhaust Insulation, Renew WORK ITEM 39: Firemain Piping, Repair WORK ITEM 40: Ventilation Ducting, Clean and Inspect WORK ITEM 41: Chill Water System, Clean and Flush WORK ITEM 42: Raw Water Piping, Repair iii (Rev-4)

WORK ITEM 43: Grey Water Piping, Renew WORK ITEM 44: Sewage Piping Joint, Replace WORK ITEM 45: Sewage Vacuum Manifold Piping, Restore WORK ITEM 46: Tanks, Ballast, Preserve, Partial (Optional) WORK ITEM 47: Compressed Air Receivers (All) Clean, Inspect and Hydro WORK ITEM 48: Insulation Renewal, Hangar WORK ITEM 49: Stuffing Tube, Installation WORK ITEM 50: SSDG Exhaust Stacks, Inspect WORK ITEM 51: MDE Exhaust Stacks, Inspect WORK ITEM 52: U/W Body, Preserve (Partial - Condition A) WORK ITEM 53: Rudder And Rudder Stock, Remove, Inspect & Repair WORK ITEM 54: Main Reduction Gear, Repairs WORK ITEM 55: Controllable Pitch Propeller System Maintenance WORK ITEM 56: CPP Hubs, Renew WORK ITEM 57: Waterborne Bearings, Overhaul WORK ITEM 58: Propulsion Shafting, Remove WORK ITEM 59: Propulsion Shafting, Inspect and Package WORK ITEM 60: Propulsion Shafting, Install Preparations WORK ITEM 61: Propulsion Shafting, Install WORK ITEM 62: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 63: <DELETED> REV-4 .................................................... Error! Bookmark not defined.

WORK ITEM 64: Machinery Exhaust Piping Insulation, Renew (Optional) WORK ITEM 65: Fathometer Transducer, Renew WORK ITEM 66: Deep Water Sounder, Remove

WORK ITEM 67: <DELETED> REV-4

WORK ITEM 68: Tenting, Provide WORK ITEM 69: Accessible Voids, Preserve, 100 Percent WORK ITEM 70: Sewage Pump Room Bilge, Preserve “100%” WORK ITEM 71: Fire prevention and Protection, Provide WORK ITEM 72: CPP Hubs, General Maintenance iv (Rev-4)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

01 DEC 21 1 60 Revised Table 1.2 to reflect full ACN for GFP

16 DEC 21 2 71 Added work item 71 for fire prevention and protection

29DEC21 3 56 Added note for table 1.2 Government furnished property

29DEC21 3 72 Added work item 72 CPP Hubs, General Maintenance

03JAN22 3 54 Clarified parts needed for renewal and clutch assemblies

21JAN22 4 63 De-scoped work item 63

26JAN22 4 67 De-scoped work item 67

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-4)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 282-WMEC 100-003, Rev G, Shell Expansion

Coast Guard Drawing 282-WMEC 100-006, Rev D, Skeg

Coast Guard Drawing 282-WMEC 102-001, Rev D, Double Bottom Amidships

Coast Guard Drawing 282-WMEC 103-001, Rev E, 1st & 2nd Platforms

Coast Guard Drawing 282-WMEC 107-001, Rev M, Main Deck

Coast Guard Drawing 282-WMEC 111-001, Rev D, 02, 03, 04 Levels - 01, 02, & 03 Level Casings

Coast Guard Drawing 282-WMEC 112-003, Rev F, Foundations for Propulsion Pumps & Coolers

Coast Guard Drawing 282-WMEC 113-002, Rev -, CG Conversion Modifications to Misc Machy Fdns

Coast Guard Drawing 282-WMEC 113-066, Rev -, Foundation SSDG Salt Water Strainer, Aux Machinery Room

Coast Guard Drawing 282-WMEC 114-003, Rev G, Main Bulkheads (Aft)

Coast Guard Drawing 282-WMEC 114-004, Rev G, Main Bulkheads (Fwd)

Coast Guard Drawing 282-WMEC 117-001, Rev -, Structural Frames & Bulkheads

Coast Guard Drawing 282-WMEC 119-001, Rev D, Propeller Struts

Coast Guard Drawing 282-WMEC 119-003, Rev H, Ropeguards-Fairwaters Details

Coast Guard Drawing 282-WMEC 123-001, Rev -, Sewage Holding Tank Arrangement and Details

Coast Guard Drawing 282-WMEC 123-007, Rev D, Manhole List

Coast Guard Drawing 282-WMEC 123-008, Rev F, Schedule of Non-Ballast Doors, Hatches & Scuttles

Coast Guard Drawing 282-WMEC 136-001, Rev E, Flight Deck Arrangement And Structural Details

Coast Guard Drawing 282-WMEC 145-001, Rev F, General Arrangement Outboard Profile

Coast Guard Drawing 282-WMEC 145-002, Rev F, General Arrangement Inboard Profile & Superstructure

Coast Guard Drawing 282-WMEC 145-006, Rev D, Profiles and Decks

Coast Guard Drawing 282-WMEC 145-008, Rev J, Access Plan 01 Level & Main Deck

Coast Guard Drawing 282-WMEC 201-001, Rev G, Starting Air Arrangement

Coast Guard Drawing 282-WMEC 203-001, Rev K, Steering Gear & Shafting Arrangement

Coast Guard Drawing 282-WMEC 203-002, Rev K, Stern Tube Details

Coast Guard Drawing 282-WMEC 203-003, Rev F, Bulkhead Stuffing Box Details

Coast Guard Drawing 282-WMEC 203-004, Rev H, Bearing Unit Details vi (Rev-4)

Coast Guard Drawing 282-WMEC 203-007, Rev E, Unshipping of Propulsion Shafting

Coast Guard Drawing 282-WMEC 203-009, Rev -, Manual Pitch Positioning System Installation

Coast Guard Drawing 282-WMEC 203-010, Rev GG, Shafting Details

Coast Guard Drawing 282-WMEC 203-011, Rev M, Bearing Load & Alignment Calculations

Coast Guard Drawing 282-WMEC 203-012, Rev K, Sterngear & Shafting Arrangement

Coast Guard Drawing 282-WMEC 203-013, Rev M, Bearing Load & Alignment Calculations

Coast Guard Drawing 282-WMEC 205-001, Rev H, Main Engine Exhaust Uptake Arrangement

Coast Guard Drawing 282-WMEC 205-002, Rev F, Smokepipe

Coast Guard Drawing 282-WMEC 205-005, Rev A, Engine Exhaust Main Engine Replacement

Coast Guard Drawing 282-WMEC 209-001, Rev A, SW Cooling System for Main Propulsion Engines

Coast Guard Drawing 282-WMEC 209-002, Rev G, Propulsion Cooling Arrangement

Coast Guard Drawing 282-WMEC 209-003, Rev A, SW Cooling System for Diesel Generators

Coast Guard Drawing 282-WMEC 209-007, Rev A, Cooling System Mods Main Engine Replacement

Coast Guard Drawing 282-WMEC 209-010, Rev -, Jacket Water System Piping Mods Heat Recovery System

Coast Guard Drawing 282-WMEC 245-001, Rev H, Arrangement of Machinery Plan

Coast Guard Drawing 282-WMEC 245-002, Rev P, Main Propulsion Diesel Engine Cooling Water System Diagram

Coast Guard Drawing 282-WMEC 245-005, Rev K, Starting Air Diagram

Coast Guard Drawing 282-WMEC 245-006, Rev J, Controllable Pitch Prop Hydraulic Oil Diagram

Coast Guard Drawing 282-WMEC 300-017, Rev -, Gen Eng Repl Seawater & Fresh Water Cooling System Modification

Coast Guard Drawing 282-WMEC 300-021, Rev -, Generator Cooling Water System, Replace Seawater Strainers

Coast Guard Drawing 282-WMEC 424-001, Rev -, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details

Coast Guard Drawing 282-WMEC 424-001, Rev H, CG Conversion Mods to Underwater Navigation System

Coast Guard Drawing 282-WMEC 492-001, Rev G, CG Conversion Modifications to Helo Visual Landing Aids System Arrangement & Details

Coast Guard Drawing 282-WMEC 501-036, Rev -, Air Conditioning, Heating and Ventilation Arrangement 02 &03 Levels.

Coast Guard Drawing 282-WMEC 501-037, Rev -, Air Conditioning, Heating and Ventilation Arrangement 01 Level & Main Deck

Coast Guard Drawing 282-WMEC 501-038, Rev -, Air Conditioning, Heating and Ventilation Arrangement 1st Platform and Hold Levels.

Coast Guard Drawing 282-WMEC 501-042, Rev -, Ventilation Supply & Exhaust Heads Main Deck & 01 Level.

Coast Guard Drawing 282-WMEC 501-048, Rev -, Main Machinery Room Ventilation

Coast Guard Drawing 282-WMEC 502-001, Rev -, CG Conversion Modifications to HVAC System

Coast Guard Drawing 282-WMEC 502-003, Rev A, CG Conversion Modifications to HVAC System Fan Coil Units.

Coast Guard Drawing 282-WMEC 502-006, Rev A, Chill Water System Piping Modification Women Aboard Ship Crews Berthing Space vii (Rev-4)

Coast Guard Drawing 282-WMEC 502-007, Rev K, Chill Water Arrangement (Outside Machinery Spaces).

Coast Guard Drawing 282-WMEC 502-008, Rev E, A/C Chill Water Expansion Tank

Coast Guard Drawing 282-WMEC 502-011, Rev -, Chilled & Hot Water Mods for Main Deck Berthing Installation

Coast Guard Drawing 282-WMEC 505-016, Rev B, MODS Sewage Pump Suction & Discharge Incid to CHT System Update

Coast Guard Drawing 282-WMEC 505-019, Rev -, Plumbing Drain Mods for Main Deck Berthing Instl.

Coast Guard Drawing 282-WMEC 506-001, Rev J, Firemain & Sprinkling Arrangement.

Coast Guard Drawing 282-WMEC 506-014, Rev G, Firemain Countermeasure & SW Service System Arrangement

Coast Guard Drawing 282-WMEC 509-026, Rev -, Salvage Tug A.T.S.-1-Class Potable Water Hydropneumatic Tank Detail

Coast Guard Drawing 282-WMEC 513-002, Rev M, Ships Service Air System Arrangement Machinery Spaces

Coast Guard Drawing 282-WMEC 514-001, Rev J, Diesel Fire Pump Exhaust Piping Arrangement

Coast Guard Drawing 282-WMEC 516-006, Rev H, Arrangement of Aux Seawater Services Piping Inside Machinery Spaces

Coast Guard Drawing 282-WMEC 518-002, Rev G, Bow Thruster Unit Compartment

Coast Guard Drawing 282-WMEC 518-003, Rev D, Deck Gland for Bow Thruster Unit

Coast Guard Drawing 282-WMEC 519-001, Rev D, Rudder Stock

Coast Guard Drawing 282-WMEC 545-025, Rev M, Auxiliary Sea Water Services System Diagram

Coast Guard Drawing 282-WMEC 545-045, Rev -, Hot & Cold Potable Water, Filling & Transfer System

Coast Guard Drawing 282-WMEC 588-003, Rev -, Telescoping Helicopter Hangar and Door Fixed Section Assembly

Coast Guard Drawing 282-WMEC 588-004, Rev -, Telescoping Helicopter Hangar and Door Trailing Section Assembly

Coast Guard Drawing 282-WMEC 588-005, Rev -, Telescoping Helicopter Hangar and Door Lead Section Assembly

Coast Guard Drawing 282-WMEC 593-001, Rev -, CG Conv Mods to Sewage and Vacuum Flush System

Coast Guard Drawing 282-WMEC 593-002, Rev B, CG Conv Mods to Sewage and Vacuum Flush System

Coast Guard Drawing 282-WMEC 593-003, Rev -, MSD Mods for Main Deck Berthing Installation

Coast Guard Drawing 282-WMEC 593-004, Rev B, Pulper Installation A & D

Coast Guard Drawing 282-WMEC 593-006, Rev -, 01 Level Officer Quarters Black & Grey Water System Piping Modifications.

Coast Guard Drawing 282-WMEC 600-035, Rev D, Cathodic protection (arrgt)

Coast Guard Drawing 282-WMEC 600-036, Rev C, Cathodic protection anode details

Coast Guard Drawing 282-WMEC 601-002, Rev H, CGC ALEX HALEY (WMEC 39) Booklet of General Plans

Coast Guard Drawing 282-WMEC 607-001, Rev G, Insulation Arrg 02, 03, 04 Lvls

Coast Guard Drawing 282-WMEC 607-002, Rev K, Insulation Arrg 01 Lvl & Mn Deck

Coast Guard Drawing 282-WMEC 607-003, Rev G, Insulation Arrg 1st Plktfrm & Hold

Coast Guard Drawing 282-WMEC 607-004, Rev D, Arrg of Chain Locker Wood Sheathing viii (Rev-4)

Coast Guard Drawing 282-WMEC 607-005, Rev -, Insulation Arrg't & Dets for Mn Dk Berthing Install

Coast Guard Drawing 282-WMEC 612-002, Rev -, Ladders and Rails Arrangements Details

Coast Guard Drawing 282-WMEC 845-001, Rev J, Docking Plan

Coast Guard Drawing 901-WMEC 184-024, Rev B, Structural Mods Incidental to DS60 Doppler Install & ODOM DWDS Rip-Out

Coast Guard Drawing Fleet Drawing FL 1204-3, Rev -, Welded Padeyes & Links (Supercedes Fl-1204-2)

Coast Guard Drawing Fleet Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, Propeller Controller Pitch Plant

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 501-6737043, Rev J, Pipe System Schematics Sewage and Sanitary

NAVSEA Drawing 593-6737065, Rev G, Sewage Piping Arrangement and Details

NAVSEA Drawing 803-1340709, Rev B, Floor Plating and Grating In Machinery Spaces, Installation of

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jan 2014, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 0942-LP-013-2010, June 1985, Reduction Gear and Associated Equipment ATS-1-Salvage Tugs

Coast Guard Technical Publication (TP) 3408, Sep 2009, Gearbox - Models - GR2079A-1 & GR2079A-2

Coast Guard Technical Publication (TP) 3425, Apr 2004, Vacuum Sewage System

Coast Guard Technical Publication (TP) 3450, Apr 1998, Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 4747, Mar 1970, 0965-LP-086-9010 – Bow Thruster Indicating System, Controllable Pitch

Coast Guard Technical Publication 10500, 2018, Doppler Sonar – Model DS-60

NAVSEA Technical Publication (TP) S9593-D1-MMC-010, Dec 1991, Technical Manual for Envirovac Vacuum Sewage System

NAVSEA Technical Publication (TP) S9593-D1-MMC-040, July 1999, Technical Manual for Envirovac Vacuum Sewage System

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation ix (Rev-4)

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

ANSI/EASA Standard AR100-2020, Recommended Practice for the Repair of Rotating Electrical Apparatus.

ASNT No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing.

ASNT SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D2475-01(2008), 2008, Standard Specification for Felt

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jan 2014, Coatings and Colors Manual

Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 61, Periodic Tests and Inspections

Code of Federal Regulations (CFR) Title 46, Part 63, Automatic Auxiliary Boilers

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59323, Sep 2014, Cloths, Cleaning, Low-Lint x (Rev-4)

DOD-G-24508, Rev A(4); Grease, High Performance, Multi-Purpose, 9/23/98

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-69, 2003, Pipe Hangers and Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-89, 2003, Pipe Hangers and Supports – Fabrication and Installation Practices

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-2845E, August 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging and Storage Of

MIL-DTL-2845E, August 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging and Storage Of.

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-17672, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667, March 2018, Coating system, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems

MIL-STD-2003-1, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Cable)

MIL-STD-2003-3B (SH), Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Penetrations)

MIL-STD-2199B, Jan 2020, Coverings for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Naval Sea Systems Command (NAVSEA) 0942-LP-013-2010, December 1985, Reduction Gear & Associated Equipment - ATS-1-Salvage Tugs

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, Propeller Controller Pitch Plant xi (Rev-4)

Naval Sea Systems Command (NAVSEA) 0944-LP-005-1010, Bow Thruster with Controllable Pitch – Model KGN-EN

Naval Sea Systems Command (NAVSEA) 0951-LP-018-8010, Auxiliary Boiler Cyclotherm Nc-2500 -

CGC ALEX HALEY

Naval Sea Systems Command (NAVSEA) Drawing 803-2145807, Propulsion Shafting & Components

Naval Sea Systems Command (NAVSEA) Technical Publication 0922-LP-025-6010, Electro-Hydraulic Steering Gear

Naval Sea Systems Command (NAVSEA) Technical Publication T9074-AA-GIB-010/1687, Jun 2017, Thermal Spray Processes for Naval Ship Machinery and Nonskid Applications

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams

Naval Ship’s Technical Manual (NSTM) Chapter 244, Aug 2011, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 244, Aug 2011, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 505, Dec 2006, Piping Systems

Naval Ship's Technical Manual (NSTM) Chapter 551, Jul 2004, Compressed Air Plants and Systems

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5959214, Rev F, Insulation, Piping

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

QPL-24667, Aug 2019, Qualified Product List of Products Qualified under Performance

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.01 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.03 (SSPC-SP 3), 2018, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2013, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No.3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-1, 2017, Waterjet Cleaning of Metals-Clean to Bare Substrate

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2017, Waterjet Cleaning of Metals – Very Thorough Cleaning xii (Rev-4)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2017, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society of Automotive Engineering International SAE-J-448, Aug 2011, Surface Texture xiii (Rev-4)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 N Major Overhaul Kit, MX9

NSN: 2010-01-663-3046 P/N:

WLP001274-001

2 ea. 38,833.00

12 N **Seat Assembly (Split)

NSN: 2040-01-663-3021 P/N:

H73136-01/6

2 ea. 13,351.00

17 N Plenty D-Type 8 in Strainer

DXAB-0800A4-V 1 ea. 35,750

31 N 21 in Diameter Quick- Acting Watertight

Raised Scuttle, Steel, 3-Dog, Fwd Hinge

(including associated high coaming)

NSN: 2040-00-554-6909 PN:

JE7943-SR-21-H

2 ea. 1,980.00

31 N 18 in Diameter Quick- Acting Watertight

Raised Scuttle, Steel, 3-Dog, Fwd Hinge

(including associated low coaming)

NSN: 2040-01-368-7152 PN:

JE7943-SR-18-L

1 ea. 3,060.00

42 N 3"x1" BRZ SB bushing with rings

N/A 1

42 N 1in BRZ SB union with rings

N/A 1

42 N 1in BRZ SB 90 with rings

N/A 1

42 N 1in 90/10 pipe CL200 pipe

N/A 5ft

42 N 3" BRZ SB Navy 250lb flange with rings

N/A 1

42 N 3" BRZ SB LR 90 with rings

N/A 1

42 N 3" BRZ SB tee with rings

N/A 1

42 N 3" BRZ SB couplings with rings

N/A 2

42 N 3" 90/10 sch40 x 3" long, ID bored out to

3.170"

N/A 2

42 N 3" 90/10 CL200 pipe N/A 6ft 42 N 3" BRZ SB LR 90 with rings N/A 1

42 N 3" BRZ SB tee with rings

N/A 1 xiv (Rev-4)

42 N 3" BRZ SB couplings with rings

N/A 3

42 N 3" 90/10 sch40 x 3" long, ID bored out to

3.170"

N/A 3

42 N 3" 90/10 CL200 pipe N/A 6ft 42 N 1" 90/10 thread-o-let on 8" run N/A 1

42 N 8" 90/10 100lb Navy flange

N/A 7

42 N 8" 90/10 tee BW

CL200

N/A 1

42 N 8x4 90/10 conc. BW

CL200

N/A 1

42 N 4" 90/10 CL200 N/A 3ft 42 N 4" 90/10 100lb Navy flange N/A 1

42 N 8" 90/10 CL200 pipe, can be cut into 7, 7, 6

N/A 20ft

42 N 8" 90/10 100lb Navy flange, N/A 4

42 N 8" 90/10 tee BW

CL200

N/A 1

42 N 8" 90/10 45 BW

CL200

N/A 2

42 N 8" 90/10 sch40 x 3" long, ID bored out to

8.170"

N/A 1

42 N 8" 90/10 CL200 pipe, can be cut into 6 & 4

N/A 10ft

53 N Thordon Lower Bearing Approx 18.4in

OD x 15.4in ID x 38.1in Long

PN: F6875573087 2 ea. 6,869.00

54 N Spherical Roller Bearing with Taper

Bore

SKF 23028CCK/W33 6 755.86

54 N Adapter Sleeve SKF H3028 6 501.32 54 N Timken Oil Seal 415725 6 36.80 54 N Timken Oil Seal 416167 6 32.51 56 Y Propeller Hub and

Fairwater Cap (LH)

NSN: 2010-00-383-7951 1 60,000

56 Y Propeller Hub and Fairwater Cap (RH)

NSN: 2010-00-383-7950 1 60,000

56 Y Blade Set (LH) NSN: 2010-00-383-7947 1 38,000 56 Y Blade Set (RH) NSN: 2010-00-393-2421 1 38,000 60 Y Tail Shaft, Stern Tube

Shaft and associated hardware

ACN: 01-F20-5961 2 700,000

xv (Rev-4)

61 N Coupling Bolt Blank, Line Shaft to Servo

Shaft, Pc 4 of Sheet 12 of CG Dwg 282-

WMEC 203-010.

NSN: 5305-12-409-1471 24 250

61 N Associated Nut for above Bolt

NSN: 5310-12-409-5439 12 257

65 N ***Fathometer Transducer, Mustow Water, 50-200 kHz

NSN: 5845-01-470-2500

Airmar Technology SS505

1 ea. 148.92

67 N Display Unit, DS60 PN: DS600 2 ea. 2,400.00 67 N Distribution Unit, DS60

PN: DS610 1 ea. 1,200.00

67 N Transceiver Unit, DS60

PN: DS620 1.ea. 800.00

67 N Transducer w/30M Cable

PN: DS630-30 1 ea. 200.00

67 N Gate Valve, DS60 PN: DS661 1 ea. 300.00 67 N Hull ring PN: DS-661-1 1 ea. 350.00 67 N Hanger Bracket P/N: 000-016-313 1 ea. 262.50

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-4)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating, U/W Body, Ultrasonic Testing

6 Appendages, U/W, Leak Test

10 Tanks, Ballast, Clean and Inspect

12 Propulsion Shaft Seals, Mechanical Overhaul & Inflatable Renewal

17 Sea Strainers, Duplex, All Sizes, Overhaul

22 Sewage Piping, Clean and Flush

35 Bilge Surfaces, Preserve

40 Ventilation Ducting, Clean and Inspect

50 SSDG Exhaust Stacks, Inspect

51 MDE Exhaust Stacks, Inspect

53 Rudder And Rudder Stock, Remove, Inspect & Repair

55 Controllable Pitch Propeller System Maintenance

72 CPP Hubs, General Maintenance xvii (Rev-4)

PRINCIPAL CHARACTERISTICS

282' WMEC (CGC ALEX HALEY)

PHYSICAL

Length overall 282' 8" Length between perpendiculars 264' 0" Beam, extreme 50' 0" Beam @ DWL 47' 0" Depth, molded 24' 0" Draft, mean @ full load displacement 15' 0" Full load displacement 3088 long tons Minimum operating displacement 2567 long tons Light ship displacement 2058 long tons

HULL

Hull material Steel

MACHINERY

Main propulsion Diesel Diesel engines Four Caterpillar 3516 Propeller 2 CPP 11' 9" diameter x 7' 4" pitch, 4 blade, bronze Shore tie 440 VAC, 400 Amp Shaft bearings, forward Stave Type Shaft bearings, aft Stave Type Shaft Seals; fore & aft John Crane Type MX9

TANK CAPACITIES

Diesel oil 653.1 long tons JP-5 (aviation) 79.5 long tons Fresh water 131.3 long tons Ballast 57.2 long tons

1 (Rev-4)

00000_0121_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jan 2014, Coatings and Colors Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-4)

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

3.3.3 Independent Coating Tech Rep. For all critical-coated surfaces listed in SFLC Std Spec 0000, Paragraph 1.3, the contractor must provide an independent coating tech rep in accordance with SFLC Std Spec 0000, Paragraph

3.2.4.2.2 (Coating Tech Rep). Submit the name and résumé of the Tech Rep to the COR at the Arrival Conference.

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3 (Rev-4)

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-4)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-4)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-4)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here