HAMILTON_(WMSL_418)_DD_FQ1_MTT_19R3.pdf

USCGC HAMILTON (WMSL 753)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Marlene Tolliver

(Rev-3, 11 April 2019)

USCGC HAMILTON (WMSL-418) DRYDOCK AVAILABILITY FY2019

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xvi Consolidated List of Critical Inspection Items ............................................................................................ xx Principal Characteristics ............................................................................................................................. xxi General Requirements WORK ITEM 1: Hull Plate (Freeboard), Ultrasonic Test WORK ITEM 2: Hull Plate (U/W Body), Ultrasonic Test WORK ITEM 3: Chain Lockers and Sump, Preserve -Optional WORK ITEM 4: Shafting System (Internal Surfaces), Preserve -Optional WORK ITEM 5: Voids (Non-Accessible), Preserve WORK ITEM 6: General Welding, Provide-Optional WORK ITEM 7: Hull, 3D Laser Scan WORK ITEM 8: Chain Lockers and Sump, Clean and Inspect WORK ITEM 9: Tanks(Aft Oily Water & VCHT), Clean and Inspect WORK ITEM 10: Tanks (Fuel Oil Storage & Main Engine Leak), Clean and Inspect WORK ITEM 11: Voids (Non-Accessible), Leak Test WORK ITEM 12: Propulsion Shaft Bearing (Strut And Stern Tube) Stave Renewal-Optional WORK ITEM 13: Propeller Shaft Sleeve, Skim Cut -Optional WORK ITEM 14: Propulsion Shaft Bearing Staves, Renew -Optional WORK ITEM 15: Propulsion Shaft GRP Coating, Inspect and Repair (Shaft in Place) WORK ITEM 16: Stern Tube Shaft Sleeve, Skim Cut -Optional WORK ITEM 17: Propulsion Shaft Seals (Mechanical), Inspect and Clean WORK ITEM 18: Propulsion Shafting, Remove, Inspect, and Reinstall-Optional WORK ITEM 19: Propulsion Shaft Alignment & Bearings (External) Clearances, Check WORK ITEM 20: Controllable Pitch Propeller System, Perform General Maintenance WORK ITEM 21: Controllable Pitch Propeller Hub Assembly, General Maintenance WORK ITEM 22: Doppler Speed Log, General Maintenance WORK ITEM 23: Doppler Speed Log Valve, Overhaul WORK ITEM 24: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 25: Seawater Strainers (All Sizes), Overhaul and Inspect WORK ITEM 26: Steering Gear (General), Overhaul WORK ITEM 27: Rudder Stock Bearings, Check Clearances WORK ITEM 28: Rudder, Inspect and Repair WORK ITEM 29: Rudder Stock Seals, Clean and Inspect WORK ITEM 30: Bow Thruster Unit (General), Overhaul WORK ITEM 31: Anchors Chains and Ground Tackles, Inspect and Preserve WORK ITEM 32: Transom Door, Inspect and Test WORK ITEM 33: Tank (AFT Oily Water), Preserve “Partial”-Optional WORK ITEM 34: Vacuum Collection Holding Tanks, Preserve “100%” WORK ITEM 35: Cathodic Protection (Zincs), Renew WORK ITEM 36: Impressed Current Cathodic Protection System Dielectric Shield, Renew -Optional . 205 WORK ITEM 37: Impressed Cathodic Protection System, Inspect and Maintain WORK ITEM 38: Impressed Current Cathodic Protection System Anodes, Renew-Optional WORK ITEM 39: Impressed Current Cathodic Protection System Reference Cells, Renew-Optional ... 217 WORK ITEM 40: Vessel in Drydock Temporary Services, Provide WORK ITEM 41: Sea Trial Performance, Support, Provide WORK ITEM 42: Drydocking, Accomplish iii (Rev-2)

WORK ITEM 43: Mast, Preserve WORK ITEM 44: Surfaces, Preserve WORK ITEM 45: Plate, Renew-Optional WORK ITEM 46: U/W Body, Preserve (Partial-Condition B) WORK ITEM 47: Freeboard, Preserve (Full) WORK ITEM 48: Deck Covering (Slip-Resistant) Mast, Renew and Repair WORK ITEM 49: Auxiliary Seawater Piping, Modify WORK ITEM 50: Main Diesel Engine Sea Chest Suction Pipe, Modify WORK ITEM 51: Stern Ramp Rails, Modify WORK ITEM 52: Balanced Doors, Replace WORK ITEM 53: Ship Service Diesel Generator (No. 3) Exhaust Piping, Modify WORK ITEM 54: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 55: Fathometer Transducer (Shallow Water), Renew WORK ITEM 56: U/W Body Hull, Preserve (100 %)-Optional WORK ITEM 57: Deck Covering (Slip-Resistant), Renew WORK ITEM 58: Galley Grease Fire Extinguishing System, Inspect And Test WORK ITEM 59: Gas Turbine Module Fixed Co2 Fire Extinguishing System, Inspect And Test WORK ITEM 60: Heptafluoropropane (HFP) Fire Extinguishing System, Inspect and Test WORK ITEM 61: Water Mist Fire Extinguishing System, Inspect And Test WORK ITEM 62: Tanks (Water Mist), Preserve “Partial”-Optional WORK ITEM 63: Tanks (Water Mist), Preserve “100%”-Optional iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

02/12/19 1 59 Added: Galley Grease Fire Extinguishing System, Inspect and Test

02/12/19 1 60 Added: Gas Turbine Module Fixed CO2 Fire

Extinguishing System, Inspect and Test

02/12/19 1 61 Added: Heptafuoropropane (HFP) Fire Extinguishing

System, Inspect and Test

02/12/19 1 62 Added: Water Mist Fire Extinguishing System, Inspect and

Text

02/12/19 1 Updated Consolidated List of Government Furnished Property to add Ultra Fog Filters

02/12/19 1 40 Added paragraph 3.38 Climate Control

04/04/19 2 40 Added Paragraph 3.29 Additional temporary services for NWIC (US Navy).

04/11/19 3 51 Removed Fathometer Specification

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418-WMS-169-500, Rev F, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750 WMSL 114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750 WMSL 167-001, Rev J, Manhole Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750 WMSL 243-007, Rev E, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750 WMSL 243-008, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750 WMSL 244-001, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (ASC244001)

Coast Guard Drawing 750 WMSL 244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750 WMSL 244-003, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (AS2244001

Coast Guard Drawing 750 WMSL 264-001, Rev G, Rdcn Gr / CPP Gtrb LO Diagram (ASC264001)

Coast Guard Drawing 750 WMSL 264-002, Rev -, Rdcn Gear / CPP and Gt Lube Oil System Description

(ASC264001-02)

Coast Guard Drawing 750 WMSL 264-500, Rev -, CPP HPU Tanks new clean out access.

Coast Guard Drawing 750 WMSL 501-005, Rev G, Machinery Arrangement (ASC501005)

Coast Guard Drawing 750 WMSL 501-008, Rev -, Machinery Arrangements (ASC501001C)

Coast Guard Drawing 750 WMSL 522-001, Rev G, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750 WMSL 522-002, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750 WMSL 556-015, Rev E, Bow Thruster HPU Diagram (ASC556009)

Coast Guard Drawing 750 WMSL 556-016, Rev -, Bow Thruster Hydraulic System Description

(ASC556009-02)

Coast Guard Drawing 750 WMSL 556-041, Rev -, Bow Thruster HPU Diagram WMSL 751 Only

(AS1556009B)

Coast Guard Drawing 750 WMSL-320-025, Rev D Cathodic Protection System Deck Plan and

Elementary Wiring Diagram vi (Rev-2)

Coast Guard Drawing 750-WMSL-320-041, Rev D Electric One-Line Diagram (NSC4-SRD)

(ASC320001D) (UNSIGNED)

Coast Guard Drawing 750-WMSL-320-574, Rev , Electrical Installations IWO New Aft Folding Cranes

(Hamilton Only)

Coast Guard Drawing 750-WMSL-520-024, Rev, Seawater Cooling System Diagram Selected Record

Drawing NSC 4 (ASC520001D) (UNSIGNED)

Coast Guard Drawing 750 WMSL-520-004, Rev E, Salt Water Cooling Unit 1320 (ASC520132-SW)

Coast Guard Drawing 750 WMSL-520-005, Rev E, Salt Water Cooling Unit 2110 (ASC520211-SW)

Coast Guard Drawing 750 WMSL-520-008, Rev F, Salt Water Cooling Unit 2210 (ASC520221-SW)

Coast Guard Drawing 750-WMSL-520-010, Rev G Salt Water Cooling System Unit 2310 (ASC520231-

SW)

Coast Guard Drawing 750-WMSL-520-011, Rev F, Salt Water Cooling Unit 2320 (ASC520232-SW)

Coast Guard Drawing 750-WMSL-520-015, Rev E, Salt Water Cooling Unit 2300 (ASC520230-SW)

Coast Guard Drawing 750-WMSL-520-016, Rev D, Salt Water Cooling Unit 3130 (ASC520313-SW)

Coast Guard Drawing 750-WMSL-520-019, Rev C, Salt Water Cooling Unit 3330 (ASC520333-SW)

Coast Guard Drawing 750-WMSL-520-507, Rev B, Auxiliary Seawater Piping Mods AFT of FR 52.

Coast Guard Drawing 750 WMSL-520-500, Rev B, Stern Tube Seawater Piping Modifications

Coast Guard Drawing 750 WMSL-520-505, Rev C, Auxiliary Seawater Piping Mods AMMR & Shaft

Alley

Coast Guard Drawing 750 WMSL-520-506, Rev C, Auxiliary Seawater Piping Mods FWD Fr 52

Coast Guard Drawing 750-WMSL-264-001, Rev F, Rdcn Gr / CPP Gtrb LO Diagram (ASC264001)

Coast Guard Drawing 750-WMSL-264-002, Rev -, Rdcn Gear / CPP and Gt Lube Oil System Description

(ASC264001-02)

Coast Guard Drawing 750-WMSL-501-002, Rev E, Machinery Arrangements (ASC501001)

Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow

(AS3085012)

Coast Guard Drawing 750-WMSL-085-029, Rev B, Docking Drawing (NSC 4 SRD) (ASC085007D)

Coast Guard Drawing 750-WMSL-085-031, Rev -, Tank Capacity Curves (WMSL 753 Only)

(ASC085013D)

Coast Guard Drawing 750-WMSL-085-032, Rev -, Tank Sounding and Moment of Inertia Tables

(WMSL 753 Only) (ASC085014D)

Coast Guard Drawing 750-WMSL 100-008, Rev D, Hull Curves of Form (ASC100010)

Coast Guard Drawing 750-WMSL 100-009, Rev D, Hull Table of Offsets (ASC100015)

Coast Guard Drawing 750-WMSL 100-011, Rev H, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd

Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL 100-022, Rev K, Unit 2110 Structure - Innerbottom to 1st Platf Fr 35 -

44 (ASC100211)

Coast Guard Drawing 750-WMSL 100-027, Rev K, Unit 2210 Structure - Innerbottom to 1st Platform -

Fr 44 to Fr 52 (ASC100221)

Coast Guard Drawing 750-WMSL 100-032, Rev K, Unit 2310 Structure - Innerbottom to 1st Platform -

Fr 52 to Fr 64 (ASC100231)

Coast Guard Drawing 750-WMSL 100-036, Rev M, Unit 3110 Structure - 1st Platform and Below Fr 65-

77 (ASC100311)

vii (Rev-2)

Coast Guard Drawing 750-WMSL 100-040, Rev L, Unit 3210 Structure - Inner Bot to 1st Platform - Fr

76 to Fr 88 (ASC100321)

Coast Guard Drawing 750-WMSL 100-044, Rev J, Unit 3320 Struct - Inner Bottom 2nd Deck Fr 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL 100-045, Rev J, 2nd Dk to Main Dk - Fr 82 to Aft (ASC100333)

Coast Guard Drawing 750-WMSL 100-049, Rev K, Unit 4220 Structure - 02 Lvl and Above - Fr 33 to Fr

44 (ASC100422)

Coast Guard Drawing 750-WMSL 100-050, Rev J, Unit 4230 Structure - Mast (ASC100423)

Coast Guard Drawing 750-WMSL 100-061, Rev A, Inboard and Outboard Profiles (AS3100002)

Coast Guard Drawing 750-WMSL 100-073, Rev -, Topside Configuration for NSC 4 Only

Coast Guard Drawing 750-WMSL 100-078, Rev -, Hull Table of Offset (NSC 4 SRD) (ASC100015D)

Coast Guard Drawing 750-WMSL 100-082, Rev A, General Arrangements NSC 4 Only (AS4100001)

(Unsigned)

Coast Guard Drawing 750-WMSL 101-038, Rev A, Shell Expansion Scantlings (NSC 4 SRD)

(ASC101017D)

Coast Guard Drawing 750-WMSL 114-001, Rev B, Fairwaters and Rope Guard Installation Details & L-

M (ASC114001)

Coast Guard Drawing 750-WMSL 114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750-WMSL 114-008, Rev -, Rudder and Appendages Drawing (ASC114006D)

(Unsigned)

Coast Guard Drawing 750-WMSL 161-001, Rev F, Strut Castings (ASC161001)

Coast Guard Drawing 750-WMSL 161-002, Rev A, Stern Tube & L/M (ASC161002)

Coast Guard Drawing 750-WMSL 167-503, Rev A, Structural Door List

Coast Guard Drawing 750-WMSL 169-003, Rev E, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750-WMSL 191-001, Rev G, Diagram Ballast / Dewatering System (ASC191001)

Coast Guard Drawing 750-WMSL 243-012, Rev -, Propulsion Shafting and Appendage (ASC243001D)

Coast Guard Drawing 750-WMSL 244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL 520-003, Rev B, Machinery Central Seawater Cooling System

Schematic (ASC520012)

Coast Guard Drawing 750-WMSL 562-003, Rev D, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL 581-001, Rev D, Anchor Handling (ASC581001)

Coast Guard Drawing 750-WMSL 581-002, Rev B, Anchor Pocket (ASC581002)

Coast Guard Drawing 750-WMSL 581-003, Rev C, Hawse Pipe and Chain Pipe (ASC581003)

Coast Guard Drawing 750-WMSL 583-001, Rev C, Small Boat Handling Arrangements (ASC583001)

Coast Guard Drawing 750-WMSL 583-514, Rev E, Boat Capture Net with Extension

Coast Guard Drawing 750-WMSL 583-521, Rev A, Boat Launch & Recovery Ramp Rail Modifications

Coast Guard Drawing 750-WMSL 602-001, Rev C, Fab & Instl of Ships Name & Draft Markings

(ASC602001)

Coast Guard Drawing 750-WMSL 635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)

Coast Guard Drawing 750-WMSL 635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

viii (Rev-2)

Coast Guard Drawing 750-WMSL 801-009, Rev A, Booklet of General Plans (NSC 4 Only)

(ASC801001D) (Unsigned)

Coast Guard Drawing 750-WMSL-085-029, Rev B, Docking Drawing (NSC 4 SRD) (AS1085007D)

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL-100-002, Rev G, Inboard and Outboard Profiles (ASC100002)

Coast Guard Drawing 750-WMSL-100-013, Rev E, Unit 1210 Structure - Innerbottom to 1st Platform -

FR 10 to FR 22 (ASC100121)

Coast Guard Drawing 750-WMSL-100-041, Rev G, Unit 3220 Structure 1st Platform to 2nd Deck – Fr 76 to 88 (ASC100322)

Coast Guard Drawing 750-WMSL-100-044, Rev G, Unit 3320 Struct - Inner Bottom 2nd Deck FR 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL-100-082, Rev A, General Arrangements (NSC 4 ONLY) (AS4100001)

Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard and Outboard Profiles (AS3100002)

Coast Guard Drawing 750-WMSL-100-082, Rev A, General Arrangements NSC 4 ONLY (AS4100001)

Coast Guard Drawing 750-WMSL-100-60, Rev C, General Arrangements NSC 3 ONLY (AS3100001)

Coast Guard Drawing 750-WMSL-101-004, Rev G, C & A, First Platform (ASC101004)

Coast Guard Drawing 750-WMSL-101-027, Rev B, Equipment Removal Route Drawing NSC-3 and

Follow

Coast Guard Drawing 750-WMSL-114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750-WMSL-114-003, Rev D, Rudder and Appendages Drawing (ASC114006)

Coast Guard Drawing 750-WMSL-114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750-WMSL-114-005, Rev -, Rudder and Appendages Drawing (AS1114006A)

Coast Guard Drawing 750-WMSL-161-022, Rev A, Stern Tube & L/M (ASC161002)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL-191-001, Rev G, Diagram Ballast / Dewatering System (ASC191001)

Coast Guard Drawing 750-WMSL-243-003, Rev B, Shipping & Unshipping of Propulsion Shafting

(ASC243004)

Coast Guard Drawing 750-WMSL-243-004, Rev A, Propulsion Shafting Handling Gear Detail and L/M

(ASC243005)

Coast Guard Drawing 750-WMSL-243-007, Rev E, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL-243-008, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL-243-009, Rev C, Propulsion Shafting and Appendage (ASC243001)

Coast Guard Drawing 750-WMSL-244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL-244-004, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (AS3244001)

Coast Guard Drawing 750-WMSL-259-020, Rev D, Incin & DG Intake & Combustion Exhaust Sup, Dets

& L/M, 2nd Dk - 02 Lvl (ASC259018)

Coast Guard Drawing 750-WMSL-259-505, Rev C, SSDG #3 Exhaust Modifications

Coast Guard Drawing 750-WMSL-424-001, Rev D, Electronic Navigation Acoustical Cable Block

Diagram (ASC424001) ix (Rev-2)

Coast Guard Drawing 750-WMSL-426-003, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL-426-004, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves-Pipe Structure Penetration (Sp485000)

(Unsigned)

Coast Guard Drawing 750-WMSL-500-002, Rev E, Resilient Hanger Details & Installation

Coast Guard Drawing 750-WMSL-501-002, Rev E, Machinery Arrangements (ASC501001)

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-521-047, Rev -, Diagram Firemain selected record DWG NSC4

(ASC521001D)

Coast Guard Drawing 750-WMSL-528-003, Rev K, Plumbing and Interior Deck Drain Diagram

(ASC528003)

Coast Guard Drawing 750 WMSL 555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL-556-005, Rev -, Steering Gear Hydraulic System Description

Coast Guard Drawing 750-WMSL-556-050, Rev -, Steering Gear Hydraulic Diagram WMSL 754 Only

Coast Guard Drawing 750-WMSL-556-022, Rev H, Steering Gear and Stern Gate Hydraulic Piping - Unit

Coast Guard Drawing 750-WMSL-562-001, Rev C, Rudder Bearing Casting (ASC562001)

Coast Guard Drawing 750-WMSL-562-002, Rev C, Rudder (ASC562002)

Coast Guard Drawing 750-WMSL-562-003, Rev D, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL-562-004, Rev -, Rudder Assembly Verification Procedure

(ASC562004)

Coast Guard Drawing 750-WMSL-593-007, Rev H, Sewage System Diagram (ASC593004)

Coast Guard Drawing 750 WMSL-593-099, Rev,Sewage System Diagram Selected Record Dwg NSC4

(ASC593004D) (Unsigned)

Coast Guard Drawing 750-WMSL-631-002, Rev P, Paint Schedule

Coast Guard Drawing 750-WMSL-633-001, Rev D, Installation of Cathodic Protection (ASC633001)

Coast Guard Drawing 750-WMSL-635-502, Rev -, Insul Arr & Dets Thermal Acoustic & Fire (WMSL

754 & FOLLOW)

Coast Guard Drawing 750-WMSL-801-009 Rev A , Booklet of General Plan NSC 4 ONLY

(ASC8011001D)

Coast Guard Drawing 750-WMSL-835-003, Rev C, Propulsion Shafting Alignment Procedure

(ASC835003)

Coast Guard Drawing 750-WMSL-835-005, Rev -, Misc Equipment Alignment Procedure (ASC835005)

Coast Guard Drawing 750-WMSL-835-006, Rev -, Propulsion Shafting Alignment Analysis and

Weardown Study (ASC835006)

Coast Guard Fleet Drawing FL 2804-022, Rev -, Consolidated Visual ID for Cutters (Vessels 65 ft and

Over in Length)

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-5184129, Rev C, Door, Steel Balanced x (Rev-2)

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details

NAVSEA Dwg 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Dwg 803-921865, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

CG Tech Pub 7034A; Stern Tube Seal – Type M-9, Manufacturers Instruction Book, SWBS Group 243

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP 7794), SWBS 584, 2015, Sliding Double Transom Door, Model

H-WK-868-29

Coast Guard Technical Publication (TP) 7007, 30-MAY-07, Rudderstock Seal - Type Er+Is

Coast Guard Technical Publication (TP) 7018, 31-MAY-07, Main Gas Turbine (MGT) - Model

7LM2500-SB-MLG10-Installation Instruction

Coast Guard Technical Publication (TP) 7019, 31-MAY-07, Main Gas Turbine - Model LM2500 -

Service Manual

Coast Guard Technical Publication (TP) 7034, 5/31/2007, Stern Tube Seal - Type M9

Coast Guard Technical Publication (TP) 7069, 11-JUN-07, Rudder, Lower Bearing

Coast Guard Technical Publication (TP) 7072, 11-JUN-08, Controllable Pitch Propeller (CPP) -

Installation Manual

Coast Guard Technical Publication (TP) 7072, Manufacturers Instruction Book, SWBS Group 245, CPP

Installation

Coast Guard Technical Publication (TP) 7072A, Manufacturers Instruction Book, SWBS Group 245, CPP

Installation

Coast Guard Technical Publication (TP) 7073, 11-JUN-07, Reduction Gear - Type as 2/250-As 198F

Coast Guard Technical Publication (TP) 7073; Manufacturers Instruction Book, SWBS Group 241, Reduction Gear

Coast Guard Technical Publication (TP) 7079, 13-JUN-07, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70

Coast Guard Technical Publication (TP) 7120, 17-OCT-07, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) 7140, Feb 2007, Change 0, SWBS Group 633, Cathodic

Protection

Coast Guard Technical Publication (TP) 7140, JUL 2013 AMENDEMENT 01, SWBS Group 633, Cathodic Protection

Coast Guard Technical Manual (TechMan 7141), 25-JUN-07, Ultra Fog High Pressure Sprinkler Systems

Coast Guard Technical Publication (TP) 7153, 24-AUG-07, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7153, 8/24/2007, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7153A, 29 March-2016, Controllable Pitch Propeller Users

Manual

Coast Guard Technical Publication (TP) 7158, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log -

Operation, Service, & Install

Coast Guard Technical Publication (TP) 7182, 19-OCT-07, Steering Machinery Subsystem xi (Rev-2)

Coast Guard Technical Publication (TP) 7193, 03-OCT-07, Steering System Operations and Maintenance

Manual

Coast Guard Technical Publication (TP) 7202, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7203, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7225, 30-OCT-07, Variable Pump - Model A4CSG...Epg/30

Coast Guard Technical Publication 7427 (TP 7427), 2014, R-102 Restaurant Fire Suppression System –

Design, Installation, Recharge and Maintenance Manual

Coast Guard Technical Publication (TP) 7431, 07-FEB-12, Bow Thruster Installation Manual

Coast Guard Technical Publication (TP) 7498, 26-MAR-08, Bow Thruster - Electric Motor

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) - Auxiliary

Machinery (Vol. IV)

Coast Guard Technical Publication (TP) 7627, CIB - Auxiliary Machinery Vol. IV (Hull 753 Only), Jun

2015, SWBS 581 Anchor Storage and Handling

Coast Guard Technical Publication (TP) 7903, 11 Dec 2013. Aft Boat handling system –Model FB90-28

General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2014, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for

Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2014, Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2018, Inspect, Test and Recondition AC Synchronous Generator in-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8636), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal xii (Rev-2)

U.S. Coast Guard Technical Manual (Tech Pub 7794) Sliding Double Transom Door Model H-WK-868-

OTHER REFERENCES

AIA/NAS NASM17828, 1999, Nut, Self-locking, Hexagon, Regular-height, (non-metallic insert) 250

Degree F, Nickel-Copper Alloy.

American Society for Non-Destructive Testing (ASNT) SNT-TC-1A, 2017, Recommended Practice for

Non-Destructive Testing Personnel Qualification and Certificate

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Welding Society (AWS) B1.10M/ B1.10, 2009, Guide for Nondestructive Examination of

Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2015, Structural Welding Code – Steel

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding

American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel

ASME B16.5, 2009, Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24, Metric/Inch Standard

ASTM D1730-09, Jan 2014, Standard Practices for Preparation of Aluminum and Aluminum-Alloy

Surfaces for Painting

ASTM International (ASTM) A105, 2011, Standard Specification for Carbon Steel Forgings for Piping

Applications

ASTM International (ASTM) A106, 2011, Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service

ASTM International (ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2010, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing

ASTM International (ASTM) F468, 2010, Standard Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination.

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59588, 2005, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells xiii (Rev-2)

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and

Handling

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

International Standard Organization (ISO) 4406, Rev -, 7/13/2004; Hydraulic Fluid Power -- Fluids --

Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, Aug 2008, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation

MIL-C-11796, Jan 2013, Corrosion Preventive Compound, Petrolatum, Hot Application (Inactive)

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment, General

Specification for

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements

MIL-DTL-24643, Oct 2009, Cables, Electric, Low Smoke Halogen-Free, For Shipboard Use, General

Specification for

MIL-F-24702, Jul 1999, Filter Elements, Hydraulic Disposable, General Specification for (Metric)

MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber

Military Standards 1689A (MIL-STD-1689A), 1990, Fabrication, Welding, and Inspection of Ships

Structure

MIL-PRF-17672D, Performance Specification: Hydraulic Fluid, Petroleum, Inhibited (23 Jan 1984)

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant xiv (Rev-2)

MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting (Metric)

MIL-STD-2199A(SH), July 2010, Coverings for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping Tubing, And Fittings for Hydraulic Power

Transmission Equipment

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power

Transmission Equipment

MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface

Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for

Nondestructive Testing Methods

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ship's Technical Manual (NSTM) Chapter 244, May 2006, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 262, Dec 2001, Lubricating Oils, Grease, Specialty

Lubricants, And Lubrication Systems

National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

SAE AMS-STD-595A, 2017, Colors Used in Government Procurement

SAE-AMS-G-6032, Grease, Plug Valve, Gasoline and Oil Resistant

SAE-AS8660, Silicone Compound

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2007, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2007, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Abrasive Blast Cleaning xv (Rev-2)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6 (WAB)/NACE WAB-3, Commercial Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7 (WAB)/NACE WAB-4, 2015, Brush-Off Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE), Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning

Tubes, Nylon and Packing Assemblies (Metric)

Walz & Krenzer Drawing H-WK-868-29 Rev H, Sliding Door for NSC 1 Class xvi (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 Y Stave Pulling Tool NSN: 1 ea. 2000

14 Y Stave Pulling Tool* NSN: 1 ea.

17 N M9 FACE SEAL CHANGE KIT,

605 NSC H75888-01

WLP001354-002 2 ea. 25,000.00

21 N Plug F007867 4 750

21 N O-Ring F088083 4 500

21 N O-Ring F088595 10 300

21 N Sealing Compound F067211 4 260

21 N Lubricant F067665 4 240

21 N Grease K192698 1 600

21 N Lubricant F067061 2 200

21 N Break bolt F000972 10 320

21 N Lock pin F000117 80 40

21 N Plug Pressure Side 518923-01 5 80

21 N Plug pressure Suction Side 518923-02 5 80

29 Y Seat (Split) Assembly * PN: H75378-01-4 2 ea. 15,000

30 N THRUST, LOWER GEAR

BUSHING Bushing Pc 24, Part

No. 109616 (i.e. Thruster Lower

Gear Module)

NSN: 5365-01-644-

9096 PN: K983545

1 ea. 623

30 N SEAL, PLAIN Seal Ring Pc 50, Part No. 109616 (i.e. Thruster

Lower Gear Module)

NSN: 5330-01-643-

3531 PN: 901033

1 ea. 151

30 N V-RING Seal Ring Pc 54, Part

No. 109616 (Thruster Lower Gear

Module)

NSN: 5330-01-644-

3062 PN: 901034

1 ea. 13

30 N O-Ring Pc 59, Part No. 109616

(i.e. Thruster Lower Gear

Module)

NSN: 5331-01-644-

0294 PN: 901005

1 ea. 15

30 N O-Ring Pc 62, Part No. (i.e.

Thruster Lower Gear Module)

NSN: 5331-01-644-

0287 PN: 94420

1 ea. 15

30 N O-Ring Pc 66, Part No. 109616

(i.e. Thruster Lower Gear

Module)

NSN: 5331-01-644-

0285 PN: 90751

2 ea. 110

30 N Locking Compound Pc 113, Part

No. 109616 (i.e. Thruster Lower

Gear Module)

PN: 992006 1ea. 130

30 N Locking Compound Pc 114, Part

No. 109616 (i.e. Thruster Lower

Gear Module)

PN: 992051 1 ea. 130 xvii (Rev-2)

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

30 N Locking Compound Pc 115, Part

No. 109616 (i.e. Thruster Lower

Gear Module)

PN: 82099 1 ea. 120

30 N Washer Pc 4, Part No. 108835

(i.e. Propeller hub)

NSN: 5310-01-644-

2865 PN:

RPM30001505

24 ea. 25

30 N Washer Pc 14, Part No. 108835

(i.e. Propeller hub)

NSN: 5310-01-644-

2876 PN: 85178

12 ea. 15

30 N O-Ring Pc 20, Part No. 108835

(i.e. Propeller hub)

NSN: 5331-01-643-

9969 PN: 992538

4 ea. 35

30 N O-Ring Pc 21, Part No. 108835

(i.e. Propeller hub)

NSN: 5331-01-643-

9965 PN: 992539

1 ea. 35

30 N Round Bar Pc 25, Part No.

108835 (i.e. Propeller hub)

NSN: 2010-01-644-

3969 PN:

RPM300017744

3 ea. 20

30 N Locking Compound Pc 28, Part

No. 108835 (i.e. Propeller hub)

PN: 992006 1 ea. 112

30 N Locking Compound Pc 29, Part

No. 108835 (i.e. Propeller hub)

PN: 992007 1 ea. 150

30 N Locking Compound Pc 30, Part

No. 108835 (i.e. Propeller hub)

PN: 82100 1 ea. 24

30 N Grease Pc 31, Part No. 108835

(i.e. Propeller hub)

PN: 992009 1 ea. 30

30 N Lubricant Pc 32, Part No. 108835

(i.e. Propeller hub)

PN: 992010 1 ea. 250

30 N Piston Ring Pc 48, Part No.

108835 (i.e. Propeller hub)

NSN: 2815-01-643-

3537 PN: 992038

1 ea. 100

30 N Plug Pc 35, Part No. 108835 (i.e.

Propeller hub)

NSN: 5331-01-644-

3954 PN: K954022

4 ea. 30

30 N O-Ring Pc 58, Part No. 108835

(i.e. Propeller hub)

NSN: 5331-01-644-

0296 PN: 992042

4 ea. 15

30 N Seal Ring Pc 3, Part No.

312001(i.e. Stern Tube Seal)

NSN: 5330-01-644-

4311 PN: 92935

3 ea. 15

32 N Cylinder Seal Kit – Open and

Close Cylinders

PN: WK-868-32-

SK

1 ea 140.00

32 N Cylinder Seal Kit – Open and

Close Cylinders

PN: WK-868-44-

SK

1 ea 140.00

32 Y Cylinder Seal Kit-Open and

Close Cylinders

NSN: 2040-01-

620-6484

PN: D-W-868-32-

STARBOARD

1 ea. 29161.331

32 Y Cylinder Seal Kit-Open and Close

Cylinders

NSN: 2090-01-619-

PN: D-W-868-32-

PORT

1 ea. 30010.60

32 Y Cylinder Seal Kit-Locking

Cylinders

NSN: 5340-01-620-

1 ea. 6275.00 xviii (Rev-2)

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

PN: D-WK-868-44-

STBD

32 Y Cylinder Seal Kit-Locking

Cylinders

NSN: 5340-01-620-

PN: D-WK-868-44-

PORT

1 ea. 6275.00

35 N Anodes, Coral, Bow Thruster, Bolt Type, Manufactured by

Rolls-Royce

UPR-UPR-95852 12 5000.00

38 N Anode, elliptical, platinum & niobium, 37.5 A

Siemens Water

Technologies

W3T106665 (US

Filter Electrocatalytic

74435-1) NSN 5342-

01-540-3444

1 ea. 3,525.00

38 N Shell, mounting Siemens Water

Technologies

W2T98554

(Electrocatalytic

74226)

1 ea. 264.50

38 N Mat, neoprene Siemens Water

Technologies

W2T98553

(Electrocatalytic

74225) NSN 5330-

01-540-9556

1 ea. 35.26

38 N Nut/washer, molded Siemens Water

Technologies

W3T106648

(Electrocatalytic

73547)

6 ea. 35.14

39 N Reference Electrode, Silver &

Silver Chloride: Evoqua Water

Technology)

6140-01-118-4721 /

50910-001

4 ea. 4,249.91

47 N Coast Guard Emblem Vinyl Kit N/A 2 ea. 1,500.00

49 N Strainer 6 Inch IPS, Duplex

Basket, Class 150 FF Flanged

Ends, Monel Basket 1/8 Inch

Penetration, Manufactured by

Hayward Company

Model 50 1 1000

50 N Waster Piece Assembly

(Manufactured by Ingalls

Shipbuilder in accordance with the Figure 1) (Note: Item is located on the Cutter)

2 ea. 5000

53 N 26”x66”x8” Quick Acting

Balanced Door, Steel, No-Dog, RH Swing, 15 psi (including

NSN : 2040-01-486-

3500 (NAVSEA

Dwg No. 803-

1 ea. 8,205.00 xix (Rev-2)

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

associated coaming and fitting) 5184129 Rev. C)

53 N 26”x66”x8” Quick Acting

Balanced Door, Steel, No-Dog, LH Swing, 15 psi (including associated coaming and fitting)

NSN : 2040-01-486-

3599 (NAVSEA

Dwg No. 803-

5184129 Rev. C)

1 ea. 8,205.00

53 N CDX10 Type 9, Lock Unit with standard, Non-Drill Resistant

Mounting Plate and Type 9 Strike for

Double Doors

P/N: 521025/521033 2ea 1280.60

56 Y Fathometer Transducer, Shallow

Water, 200 kHz

ELAK Nautik LSE

1 1000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xx (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plate (Freeboard), Ultrasonic Test

2 Hull Plate (U/W Body), Ultrasonic Test

4 Shafting System (Internal Surfaces), Preserve (Option)

8 Chain Lockers and Sump, Clean and Inspect

10 Tanks (Fuel Oil Storage & Main Engine Leak), Clean and Inspect

11 Voids (Non-Accessible), Leak Test

15 Propulsion Shaft GRP Coating, Inspect and Repair (Shaft in Place)

18 Propulsion Shafting, Remove, Inspect, and Reinstall

19 Propulsion Shaft Alignment & Bearings (External) Clearances, Check

21 Controllable Pitch Propeller Hub Assembly, General Maintenance

24 Sea Valves and Waster Pieces, Overhaul or Renew

27 Rudder Stock Bearings, Check Clearances

28 Rudder, Inspect and Repair

29 Rudder Stock Seals, Clean and Inspect

30 Bow Thruster Unit (General), Overhaul

31 Anchors Chains and Ground Tackles, Inspect and Preserve

35 Cathodic Protection (Zincs), Renew

37 Impressed Cathodic Protection System, Inspect and Maintain

47 Freeboard, Preserve (Full) xxi (Rev-2)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-2)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

2 (Rev-2)

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Contractor shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met;

inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers;

3 (Rev-2) ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements;

coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes.