Attachment 2 - Specifications IDA LEWIS
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- CGC IDA LEWIS (WLM 551) DRYDOCK REPAIRS FY19
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- 70Z08519QP4574500
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USCGC IDA LEWIS (WLM 551)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2019
Developed By: CWO Pamela Arts-Smith
(REV-0, 01 February 2019)
USCGC IDA LEWIS (WLM-175) DRYDOCK AVAILABILITY FY2019
ii (REV-0)
TABLE OF CONTENTS
Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics - TENDER ........................................................................................................... xv General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Hull Plating Freeboard, Preserve “100%” WORK ITEM 4: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 5: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 6: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 7: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 8: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 9: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 10: Appendages (U/W), Leak Test WORK ITEM 11: Appendages (U/W) - Internal, Preserve WORK ITEM 12: Chain Locker(s), Clean and Inspect WORK ITEM 13: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 14: Voids (Non-Accessible), Leak Test WORK ITEM 15: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 16: Tanks (Mp Fuel Service), Clean And Inspect WORK ITEM 17: Tanks (Potable Water), Clean and Inspect WORK ITEM 18: Tanks (Lube Oil), Clean and Inspect WORK ITEM 19: Tanks (Ballast), Clean and Inspect WORK ITEM 20: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 21: Underwater (Speed) Log Transducer(s), Service and Inspect WORK ITEM 22: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 23: Sea Strainers (All Sizes), Renew WORK ITEM 24: Sea Bay, Preserve - Partial WORK ITEM 25: Sea Bay, Clean and Inspect WORK ITEM 26: Sea Bay, Preserve 100% WORK ITEM 27: Thruster Unit (General), Overhaul WORK ITEM 28: Anchor Windlass, Inspect And Service WORK ITEM 29: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 30: Anchor Chain and Ground Tackle, Preserve WORK ITEM 31: Anchor(s), Preserve WORK ITEM 32: Hawse Pipes, Preserve WORK ITEM 33: Tanks (Ballast), Preserve “100%” WORK ITEM 34: Tanks (Ballast), Preserve “Partial” WORK ITEM 35: Chain Locker, Preserve 100% WORK ITEM 36: Chain Lockers, Preserve – Partial WORK ITEM 37: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 38: Tanks (Dirty Oil and Waste), Preserve “Partial” WORK ITEM 39: Tanks (Potable Water), Preserve “100%” WORK ITEM 40: Tanks (Potable Water), Preserve “Partial” WORK ITEM 41: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 42: Drydock iii (REV-0)
WORK ITEM 43: Temporary Services, Provide - Cutter WORK ITEM 44: Sea Trial Performance, Support, Provide WORK ITEM 45: Bilges, Preserve WORK ITEM 46: Hull Plating (Freeboard), Ultrasonic Testing WORK ITEM 47: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs WORK ITEM 48: Both Main Diesel Engine Mounts, Renewal WORK ITEM 49: Both Z-Drive Propulsion Trans, Alignment WORK ITEM 50: Z-Drive Propulsion Unit, Renew (Drydock) WORK ITEM 51: Sw Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 52: Potable Water Pneumatic Tank(s), Clean and Inspect WORK ITEM 53: Potable Water System Relief Valve, Overhaul or Renew WORK ITEM 54: Thruster Unit (General), Inspect WORK ITEM 55: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 56: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 57: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 58: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 59: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 60: Tanks (Sewage Vacuum Collection), Preserve “Partial” WORK ITEM 61: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 62: Tanks (Sewage Vacuum Collection), Preserve “100%” WORK ITEM 63: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 64: Stanchions, Renew WORK ITEM 65: Lube Oil Transfer System Piping, Renew WORK ITEM 66: Hydraulic Piping End Fitting, Repair WORK ITEM 67: 3rd Level Deck Plate Repair WORK ITEM 68: Vent Space, Deck, Preserve WORK ITEM 69: Pilothouse Windows, Renew WORK ITEM 70: Oily Water Separator, Replace WORK ITEM 71: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 72: Provide Access to Various Compartments for Ship’s Structure and Machinery
Evaluation Board (SSMEB) Inspection iv (REV-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (REV-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages
Coast Guard Drawing 175 WLM 130-001, Rev -Mods to Buoy Deck Incidental to Hawser Pipe Cover
Coast Guard Drawing 175 WLM 184-001, Rev A, V850 Transducer Adaptor Ring
Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring
Coast Guard Drawing 175 WLM 184-001, V850 Transducer Adaptor Ring
Coast Guard Drawing 175 WLM 185-001, Rev -, Foundation Incidental to Boss 2.2 GPM OWS
Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement
Coast Guard Drawing 175 WLM 202-002, Rev G, MPCMS Wiring Data (COED)
Coast Guard Drawing 175 WLM 243-2, Rev E, Propulsion Shaft Arrangement
Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller
Coast Guard Drawing 175 WLM 245-002, Rev A, Z-drive Propeller Details, Modified Design
Coast Guard Drawing 175 WLM 256-001, Rev J Seawater Cooling System Diagram
Coast Guard Drawing 175 WLM 256-001, Rev J, Seawater Cooling System Diagram
Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward
Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System Arrangements and Details
Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull Blocks 940-970
Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods
Coast Guard Drawing 175 WLM 256-012, Rev B, Auxiliary Seawater System Piping Mods
Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation
Coast Guard Drawing 175 WLM 262-002, Rev H, Waste Oil System Diagram
Coast Guard Drawing 175 WLM 320-001, Rev AL, Electrical One-Line Diagram
Coast Guard Drawing 175 WLM 320-004, Rev G, Power System Deck Plan ER and Pump Rm
Coast Guard Drawing 175 WLM 320-012, Rev -, Power System Mods Incidental to OWS
Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements
Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram
Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram
Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950 vi (REV-0)
Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram
Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank
IIP:7-1
Coast Guard Drawing 175 WLM 561-001, Rev J, Z-drive Hydraulic System Diagram
Coast Guard Drawing 175 WLM 568-001, Rev B, Bow Thruster Arrangement & Detail
Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement
Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement
Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement
Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System
Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram
Coast Guard Drawing 175 WLM 593-002, Rev H, Oily Bilge System Diagram
Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank
Coast Guard Drawing 175 WLM 593-013, Rev C, BOSS 2.2 GPM OWS Piping Installation
Coast Guard Drawing 175 WLM 593-014, Rev A, OWS System Operating Instructions BOSS
Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard Profiles
Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement and Inboard and Outboard Profiles
Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard & Outboard
Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles
Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)
Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings 552-564
Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans
Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans
Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet Of General Plans
Coast Guard Drawing 175 WLM 601-003, Rev N, Booklet Of General Plans
Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles
Coast Guard Drawing 175-WLM 631-001, Rev D, Painting Schedule (551)
Coast Guard Drawing 175-WLM 631-002, Rev E, Painting Schedule (552 ON)
Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection
Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule
Coast Guard Drawing 175-WLM 635-001, Rev F, Hull Thermal & Acoustic Insulation Schedule
Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines
Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form
Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan
Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing
Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan
Coast Guard Drawing 175-WLM 801-018, Rev B, Scantling Profile
Coast Guard Drawing 175 WLM 801-019, Rev C; Shell Expansion
Coast Guard Drawing 175 WLM 801-019, Rev C; Shell Expansion
Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan
Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels vii (REV-0)
Coast Guard Drawing 175 WLM-528-001, Rev E, Plumbing and Interior Deck Drains Diagram
Coast Guard Drawing 175-WLM 262-1, Rev H, Lube Oil System Diagram
Coast Guard Drawing 175-WLM 262-5, Rev F, Lube Oil System a & D, Hull Blocks 930, 940 & 970
Coast Guard Drawing 175-WLM 505-1, Rev C, General Requirements for Piping Systems
Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail
Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram
Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram
Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970
Coast Guard Drawing 175-WLM 512-1, Rev E, HVAC Diagram
Coast Guard Drawing 175-WLM 516-004, Rev A, HVAC Refrigeration System Piping Arrangement & Details
Coast Guard Drawing 175-WLM 551-5, Rev E, Compressed Air System a/D Hull Block 940, 950
Coast Guard Drawing 175-WLM 556-001, Rev L, Hydraulic System Diagram
Coast Guard Drawing 175-WLM 568-002, Rev K, Bow Thruster Detail
Coast Guard Drawing 175-WLM 601-001, Rev L, General Arrangement and Inboard and Outboard Profiles
Coast Guard Drawing 175-WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles
Coast Guard Drawing 175-WLM 601-01, Rev N, General Arr, Inboard and Outboard Profiles
Coast Guard Drawing 175-WLM 601-1, Rev G, General Arrangement, Inboard & Outboard Profile
Coast Guard Drawing 175-WLM 622-01, Rev C, Floor Plates Machy Spaces
Coast Guard Drawing 175-WLM 801-15, Rev C, Scantlings, Decks & Platforms
Coast Guard Drawing 175-WLM 930-01, Rev K, Hull Block 930 Panels
Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and Details
Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram
Coast Guard Drawing 175-WLM-612-001, Rev G, Lifelines/Rails & Stanchions
Coast Guard Drawing 175-WLM-625-001, Rev K, Windows & Portlights Arrangement & Details
Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem
Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters
Hull Block 920
Installation
Profiles
Removal/Installation One-Line Diagram
COAST GUARD PUBLICATIONS
1)
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual
Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis viii (REV-0)
Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch
Coast Guard Technical Publication (TP) 3605A, Nov 2007, MPCMS Operating Manual (Volume
Coast Guard Technical Publication (TP) 3605B, SWBS 86; Section B; Machinery Plant Control & Monitor System (MPCMS) Z-Drive Direction Indicator System Technical Manual
Coast Guard Technical Publication (TP) 3613, Oct 1997; Flexible Coupling
Coast Guard Technical Publication (TP) 3626, 12/16/1996; Manufacturers Instruction Book-SWBS Group(s) 516-533
Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster
Coast Guard Technical Publication (TP) 3628, July 1997, Vol 4 of 9, Instruction Manual, Bow Thruster
Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction Book-SWBS Groups 573-581, Anchor Windlass
Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-drive - Model 1350-H
General Requirements
Requirements for Preservation of Ship Structures
Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Shipboard Electrical Cable Test
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General Requirements
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2014, Shipboard Electric Cable Test
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Requirements for Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes.
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014 Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems ix (REV-0)
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses
Welding and Allied Processes
OTHER REFERENCES
American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities
American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing
American Society for Testing and Materials (ASTM), F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services
American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)
ASTM International (ASTM) F1387-99, 2012, Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings
ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates
Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum
Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone
Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections
Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless x (REV-0)
Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves
MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application
MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning
MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required
MIL-DTL-23549, Sep 2016, Grease, General Purpose
MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential Pressure Indicators, General Specification
MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
Model
Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams
Recovered Energy, Inc, BOSS 107 Separator System Operation & Maintenance Manual – YM
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements xi (REV-0)
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning
The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xii (REV-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
28 N Anchor Windlass
Overhaul kit NSN: 5430-01-546-4684 1 ea. 12,474.00
28 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36 28 N Valve, Counterbalance NSN: 4820-01-F16-4571 PN:
CBEH-LKN-BCL Sun Hydraulics Corp
1 ea. 354.00
28 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00 28 N ** Valve, Linear, Directional Control NSN: 4810-01-511-3173 1 ea. 983.14
28 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N:
90B3C4G087
1 ea 2000.00
42 Y *Transducer Cover Plate
N/A 2 ea. 50.00
48 N Christie & Grey Resilient Engine
Mount
PN: TSC T10 65/400 4 ea. 600.00
48 Y Christie & Grey Resilient Engine
Mount
PN: TSC T10 65/800 4 ea. 600.00
48 N Vulkan RATO Flexible Coupling Element
(EG1721R000)
PN: 01-466-3015 2 ea. 12,020.00
50 Y Starboard Z-drive (CCW rotation)
NSN: 2010-21-920-0919 1 ea. 500,250.00
50 Y Port Z-drive (CW rotation)
NSN: 2010-21-920-0899 1 ea. 500,250.00
50 Y Cover, Steering gear NSN: 2530-01-583-0164 2 ea. 1,200.00 50 Y Special Alignment
Pointer Set- CG Tool N/A 1 ea. 500.00
50 Y Z Drive Alignment Tool
NSN: 5220-01-F16-4720 1 ea. 3600.00
51 Y **Z-Drive Lube Oil Cooler
NSN: 4420-01-505-9267 2 ea. 7,725.00
51 N Heat Exchanger, Gasket
NSN: 5330-01-449-2451 2 ea. 22.53
51 N Heat Exchanger, Gasket
NSN: 5330-01-449-2479 2 ea. 18.66
54 N Seal kit, Bow thruster NSN: 2010-01-555-9048 1 ea. 3,634.00 54 N Zinc Anode NSN: 5365-01-495-5350 9 ea. 113.75 69 N Item 3. 53â € W x
72â € H Electric Heated Clear Heat
NSN: 2090-01-425-6426 1 ea. 7800.00 xiii (REV-0)
Treated Double Pane Window, Hinged Top, Frame 52, 9’-2⠀ off CL, Port 69 N Item 3. 53⠀ W x
72â € H Electric Heated Clear Heat
Treated Double Pane Window, Fixed
Bottom, Frame 52, 9’-2⠀ off CL
Starboard
NSN: 2090-01-425-6426 1 ea. 7800.00
69 N Item 5. 61â € W x 42â € H Electric Heated Clear Heat
Treated Window, Top, 5-1/2⠀ Aft Frame 53, 17’-3⠀ off
CL Starboard
NSN: 2090-01-425-6462 1 ea. 3250.00
69 N Item 10. 60⠀ W x 42⠀ H Electric Heated Clear Heat Treated Window, Hinged, Frame 58, 13’-4⠀ off CL
Port
NSN: 2090-01-425-3864 1 ea. 8100.00
70 N Boss 2.2 GPM OWS
NSN: 4330-01-F13-
PN: BOSS 2.2T-107 YM 1 ea. 14,300.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (REV-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item
Title
1 Hull Plating (Side Scan), Ultrasonic Testing
2 U/W Body, Preserve (100%)
10 Appendages (U/W), Leak Test
13 Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect
14 Voids (Non-Accessible), Leak Test
16 Tanks (Mp Fuel Service), Clean And Inspect
19 Tanks (Ballast), Clean and Inspect
26 Sea Bay, Clean and Inspect
29 Anchor Windlass, Inspect And Service
30 Anchor Chain(s) and Ground Tackle, Inspect and Repair
45 Bilges, Preserve
50 Z-Drive Propulsion Unit, Renew (Drydock)
54 Thruster Unit (General), Inspect
68 Vent Space, Deck, Preserve
72 Provide Access to Various Compartments for SSMEB board xv (REV-0)
PRINCIPAL CHARACTERISTICS - TENDER
175' WLM, BUOY TENDER
PHYSICAL
Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW
HULL
Hull material Steel
MACHINERY
Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM
Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM
Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800
RPM
Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM
TANK CAPACITIES
Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal
1 (REV-0)
00000_0618_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (REV-0)
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3 (REV-0)
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."
4 (REV-0)
3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
5 (REV-0)
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (REV-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK ITEM
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
7 (REV-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
8 (REV-0)
TIME
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (REV-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (REV-0)
11 (REV-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL #
WORK ITEM
COATING MFG PRODUCT NAME
BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 (REV-0)
11000_SideScan_0617_FLT REC_11000_Side_Scan_FLT_175 WLM- ALL (1211)
WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating by ultrasonic side scan method.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan
Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):
3.2 Side scan requirements and procedures.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and
13 (REV-0)
protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work.Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Hull zinc anode system
Docking blocks.
Paint system
Transducers
Raw water intakes
3.2 Work coordination and preparation. The Contractor shall plan all specified vessel work detailed in this specification package to ensure the side scan survey does not necessitate a work stoppage. The Contractor shall abide by the following guidance, to facilitate the ultrasonic survey:
Ensure that all u/w body surface preparation and primer coat application tasks are completed within ten calendar days of lifting the vessel.
Provide a continuous supply of fresh water at .50 gpm within 50 feet of the vessel with standard hose bib fitting.
Provide 110 VAC electrical power, and scaffolding or other suitable means of access to bring inspection personnel within one foot of all the body surface inspection areas that are five feet above ground level.
For the purpose of this work item requirement, hulls with anti-abrasion coatings applicable to SFLC Standard Specification 6310 Appendix-C; the Contractor has the option to apply the coating system in two steps with the initial coat dry film thickness to be applied up to 5 mils.
After completion of the hull survey, and authorized hull repairs, resume/complete u/w body preservation process by applying the second coat of the anti-abrasion coating system and remaining anti fouling coats as applicable to SFLC Standard specification 6310 Appendix C.
Pay close attention to manufacturer’s recommended practices in regards to paint system overcoat time limitations and required degree of surface cleanliness prior to resuming u/w body coating application.
3.3 Side scan requirements and procedures. The Contractor shall ensure the following referring to the Coast Guard drawings listed in Section 2 (References) herein as guidance during the performance of the tasks specified below and submit a CIR.
3.3.1 Testing company and personnel. Provide the services of a qualified ultrasonic testing company, with suitable side scan equipment, to conduct a “Scanning Crawler Automated Test” of the vessel’s u/w hull plating for the presence of metal corrosion and deterioration. Ensure the following:
All scanning operations are completed by personnel meeting the personnel qualification and certification, as required by contractor process. This contractor developed personnel qualification and certification process must meet, at a minimum, ASNT Recommended Practice No. SNT-TC-1A.
An SNT Level III Analyst is on site, to oversee the project and evaluate the collected data.
An SNT Level III or II Analyst is on site, to verify with a hand held gauge all areas on the
14 (REV-0)
hull identified as thinner than the specified criteria, in order to expedite all repair procedures.
Qualified personnel are provided to complete all on-site corrosion inspections.
3.3.2 Coast Guard notification. Accomplish all required tasks within 15 calendar days of the start of the availability.
3.3.2.1 Provide a daily update to the COR on all areas inspected and potential issues or schedule changes.
3.3.2.2 Notify the COR at least 3 days prior to completion for an onsite review of readings and repair areas.
3.3.3 Scanning parameters. Use the following parameters during the course of this inspection:
Automated scanning resolution shall be set to 0.5” x 0.5”
Plates where scan data indicating wastage greater than or equal to 25% nominal plate thickness shall be highlighted in “RED” and designated “repair areas”.
Plates where scan data indicating wastage…
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