Attachment 2, Specifications.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2018

Developed By: LT D.E. Kent

(Rev-0, 14 August 2017)

USCGC HEALY (WAGB-20) DOCKSIDE AVAILABILITY FY2018

ii (Rev-0)

TABLE OF CONTENTS

REVISIONS RECORD .............................................................................................................................. IV CONSOLIDATED LIST OF REFERENCES .............................................................................................. V CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY ........................................... XII CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS ........................................................... XIII PRINCIPAL CHARACTERISTICS ........................................................................................................ XIV

GENERAL REQUIREMENTS

WORK ITEM 1: FUEL OIL PURIFIER (FOP) OVERHAUL

WORK ITEM 2: LUBE OIL PURIFIER (LOP) OVERHAUL

WORK ITEM 3: INTERNAL HOISTS, ANNUAL INSPECT AND TEST

WORK ITEM 4: INTERNAL HOIST, 5 YEAR INSPECT AND TEST

WORK ITEM 5: SUPERSTRUCTURE, PRESERVE – PARTIAL

WORK ITEM 6: TEMPORARY SERVICES, PROVIDE - CUTTER

WORK ITEM 7: SEA TRIAL PERFORMANCE, SUPPORT, PROVIDE

WORK ITEM 8: BOILER, ANNUAL MAINTENANCE

WORK ITEM 9: MISCELLANEOUS LIFTING EQUIPMENT, WEIGHT TEST

WORK ITEM 10: DECKS – EXTERIOR, PRESERVE (“NON-SKID BROADCAST GRIT” SYSTEM)57

WORK ITEM 11: DECKS – EXTERIOR, PRESERVE (“MIL-SPEC/FLIGHT DECK” SYSTEM)

WORK ITEM 12: PORT & STARBOARD MIRANDA DAVIT, ANNUAL INSPECT AND REPAIR . 65

WORK ITEM 13: 04 DECK CRANE (PORT) TB 100-55, ANNUAL INSPECT AND TEST

WORK ITEM 14: 04 DECK CRANE (STARBOARD) TB 100-55, BIENNIAL OVERHAUL

WORK ITEM 15: A-FRAMES, BIENNIAL INSPECTION

WORK ITEM 16: AFT PORT CRANE K15-45, BIENNIAL OVERHAUL

WORK ITEM 17: AFT STBD CRANE K40-55, HPU REPAIRS AND PEDESTAL PRESERVATION 95

WORK ITEM 18: BOW CRANE TB 60-65, BIENNIAL OVERHAUL

WORK ITEM 19: FLEX HOSE ASSEMBLIES, RENEW

WORK ITEM 20: PRESSURE GAUGES AND THERMOMETERS, CALIBRATE

WORK ITEM 21: PIPING INSULATION, RENEW

WORK ITEM 22: SYSTEM RELIEF VALVES, TEST

WORK ITEM 23: RTD SENSORS AND THERMOCOUPLES, CALIBRATE

WORK ITEM 24: VALVES, OVERHAUL

WORK ITEM 25: VALVES, RENEW

WORK ITEM 26: TOW BIT DECK SOCKET, REPAIR

WORK ITEM 27: ANCHOR WINDLASS, PERFORM MAINTENANCE (LEVEL 2)

WORK ITEM 28: OILY WATER SEPARATOR, OVERHAUL

WORK ITEM 29: SEWAGE HOLDING TANK(S), CLEAN AND INSPECT

WORK ITEM 30: GREY WATER HOLDING TANK(S), CLEAN AND INSPECT

WORK ITEM 31: COMPRESSED AIR RECEIVERS AND SYSTEM VALVES (ALL), CLEAN,

INSPECT, HYDRO AND LIFT

WORK ITEM 32: VENT DUCTS (ENGINE AND MOTOR ROOM ALL), COMMERCIAL

CLEANING

WORK ITEM 33: VENT DUCTS (GALLEY AND PANTRY ROOM ALL), COMMERCIAL

CLEANING

WORK ITEM 34: VENT DUCTS (LAUNDRY EXHAUST), COMMERCIAL CLEANING

WORK ITEM 35: VENT DUCTING VARIOUS SYSTEMS, RENEWAL

WORK ITEM 36: FLIGHT DECK NETS, OVERHAUL, 5 YEAR

WORK ITEM 37: AUXILIARY DIESEL GENERATOR (ADG) EXHAUST PIPING, COMMERCIAL

CLEAN

WORK ITEM 38: DECK COVERING (WET/DRY), RENEW – 100%

WORK ITEM 39: DECK PRESERVE – 100%

iii (Rev-0)

WORK ITEM 40: DECK COVERING (CARPETING) 04 DECK, RENEW

WORK ITEM 41: DECK COVERING, ELECTRICAL MATTING, RENEW

WORK ITEM 42: DECK PRESERVE – PARTIAL

WORK ITEM 43: DECK COVERING RENEWAL (VINYL TILE)

WORK ITEM 44: PADEYES, NDT INSPECTION

WORK ITEM 45: 04 LEVEL BERPS, PRESERVATION AND REPAIR

WORK ITEM 46: JP-5 SENSING LINE, RELOCATE

WORK ITEM 47: LINE-UP LIGHTS, RENEW

WORK ITEM 48: SHIP SERVICE REFRIGERATION PLANTS, INSTALL NEW

WORK ITEM 49: REFRIGERATION SPACE DECK REPAIRS

WORK ITEM 50: LINE-UP LIGHTS, RENEW (OPTIONAL)

WORK ITEM 51: DECK SOCKET, MODIFY (OPTIONAL)

WORK ITEM 52: DECK SOCKET RENEWAL (OPTIONAL)

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2016

iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 3 (Rev-3) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 101-001, Rev D, Construction Dwg Units 023-024

Coast Guard Drawing 420 WAGB 101-002, Rev C, Construction Drawing for Units 101 & 102

Coast Guard Drawing 420 WAGB 101-005, Rev B, Construction Drawing for Units 106

Coast Guard Drawing 420 WAGB 101-011, Rev C, Construction Drawing for Units 126

Coast Guard Drawing 420 WAGB 101-012, Rev B, Construction Drawing for Units 131 & 132

Coast Guard Drawing 420 WAGB 101-013, Rev C, Construction Dwg Unit 133 & 134

Coast Guard Drawing 420 WAGB 101-024, Rev C, Construction Drawings for Unit 261 & 262

Coast Guard Drawing 420 WAGB 101-028, Rev D, Construction Drawing for Units 410 & 411

Coast Guard Drawing 420 WAGB 101-033, Rev B, Construction Drawings for Units 430 & 431

Coast Guard Drawing 420 WAGB 101-045, Rev D, Construction Dwg Units 422 & 423

Coast Guard Drawing 420 WAGB 101-049, Rev C, Construction Drawing for Units 605

Coast Guard Drawing 420 WAGB 101-053, Rev D, Construction Dwg Unit 626-000

Coast Guard Drawing 420 WAGB 101-055, Rev E, Construction Drawing Units 425-435

Coast Guard Drawing 420 WAGB 101-056, Rev B, Construction Dwg Units 703 & 704

Coast Guard Drawing 420 WAGB 101-059, Rev B, Construction Drawing for Units 811

Coast Guard Drawing 420 WAGB 101-060, Rev A, Construction Drawing for Units 830 & 831

Coast Guard Drawing 420 WAGB 101-065, Rev C, Construction Drawing for Units 111 & 112

Coast Guard Drawing 420 WAGB 167-001, Rev F, Hatches & Scuttles

Coast Guard Drawing 420 WAGB 180-002, Rev F, Mech & Elec Fdns for Units 103,104,113,114,123,124,125,133,134,135,143,144,145 vi (Rev-0)

Coast Guard Drawing 420 WAGB 180-005, Rev E, Mechanical & Electrical Foundations

Coast Guard Drawing 420 WAGB 180-008, Rev E, Misc Onboard Mounted Foundations

Coast Guard Drawing 420 WAGB 256-001, Rev G, Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 259-005, Rev B, Machinery Plant Exhaust Gas Piping A & D

Coast Guard Drawing 420 WAGB 261-001, Rev D, Fuel Service System

Coast Guard Drawing 420 WAGB 264-001, Rev F, Lube Oil Fill & Purification System

Coast Guard Drawing 420 WAGB 320-002, Rev AJ, Power System One LINE Diagram

Coast Guard Drawing 420 WAGB 320-008, Rev G SS PWR SYS 01 LVL

Coast Guard Drawing 420 WAGB 320-009, Rev E, SS PWR SYS 02 LVL

Coast Guard Drawing 420 WAGB 320-512, Rev H, Motor Control Center # 12 Vital Vent. Fire Zone 1

Coast Guard Drawing 420 WAGB 508-001, Rev E, Pp & Mchry Insulation Sched

Coast Guard Drawing 420 WAGB 508-002, Rev D, Piping & Machinery Insulation Schedule L/M

Coast Guard Drawing 420 WAGB 510-001, Rev E, HVAC Diagram Main Deck & Below

Coast Guard Drawing 420 WAGB 510-002, Rev H, HVAC Diagram 01 Lvl & Abv

Coast Guard Drawing 420 WAGB 512-003, Rev D, HVAC Arrangement Main Deck Frames 63-102 Units 420, 421, 426, 430, & 431

Coast Guard Drawing 420 WAGB 512-011, Rev D, HVAC Arrangement Unit 251, 252, 255, 257 2nd to 3rd Deck & 3rd Deck to Tank Top

Coast Guard Drawing 420 WAGB 512-013, Rev B, HVAC Arrangement 2nd Deck to 3rd Deck Frames 21-33 Units 260-262 & 270

Coast Guard Drawing 420 WAGB 512-015, Rev E, HVAC Arrangement Units 603-606

Coast Guard Drawing 420 WAGB 512-017, Rev B, HVAC Arrangement Units 615 & 616 2nd Deck Frames 135-147

Coast Guard Drawing 420 WAGB 512-019, Rev D, HVAC Arrangement Main & 2nd Decks Frames 21- 33 Units 263-266

Coast Guard Drawing 420 WAGB 512-021, Rev E, HVAC Arrangement Units 253, 254, 258 & 259

Coast Guard Drawing 420 WAGB 512-023, Rev C, HVAC Arrangement 01 to Main Deck Frames 48-66 Units 440 & 441

Coast Guard Drawing 420 WAGB 512-025, Rev C, HVAC Arrangement Units 401 & 411

Coast Guard Drawing 420 WAGB 512-027, Rev C, HVAC Arrangement Main Deck Frames 102-137 (P) Units 400 & 410

Coast Guard Drawing 420 WAGB 512-029, Rev B, HVAC Arrangement Units 442 & 450 01 Level Frames 33-66 (P)

Coast Guard Drawing 420 WAGB 512-030, Rev B, HVAC Arr Units 442 & 450 – 01 Lvl Fr 33-66 (P) – L/M

Coast Guard Drawing 420 WAGB 512-030, Rev B, HVAC Arr Units 442 & 450 – 01 Lvl Fr 33-66 (P) – L/M

Coast Guard Drawing 420 WAGB 512-031, Rev D, HVAC Arrangement 01 Level Frames 33-66 (s) Units 443 & 451

Coast Guard Drawing 420 WAGB 512-033, Rev B, HVAC Arrangement 01 Level Frames 105-120 (P & S) Units 412 & 413

Coast Guard Drawing 420 WAGB 512-037, Rev A, HVAC Arrangement 02 Level Frames 33-66 (s) Units 445 & 453 vii (Rev-0)

Coast Guard Drawing 420 WAGB 512-039, Rev A, HVAC Arrangement 02 Level Frames 33-66 (P) Units 444 & 452

Coast Guard Drawing 420 WAGB 512-043, Rev A, HVAC Arrangement 03 Level Frames 33-66 (P) Units 446 & 454

Coast Guard Drawing 420 WAGB 512-045, Rev B, HVAC Arrangement 03 Level Frames 33-66 (s) Units 447 & 455

Coast Guard Drawing 420 WAGB 512-047, Rev E, HVAC Arr 02 & 03 Lvl FR 84 - 117 (P&S)

Coast Guard Drawing 420 WAGB 512-088, Rev B, HVAC Gen Notes and Construction Details

Coast Guard Drawing 420 WAGB 516-505, Rev D, Ships Stores Refrigeration System 2.00 Ton Refrigerant-22 Piping Diagram

Coast Guard Drawing 420 WAGB 516-507, Rev G, Ships Stores Refrigeration Sys 2.00 Ton Refr-22 Condensing Unit Wiring Dia.

Coast Guard Drawing 420 WAGB 516-515, Rev D, Manifold Board Freeze Room #1 Ship Stores

Coast Guard Drawing 420 WAGB 516-516, Rev D, Manifold Board Freeze Room #2 Ship Stores

Coast Guard Drawing 420 WAGB 516-517, Rev E, Manifold, Board Chill Room Ship Stores

Coast Guard Drawing 420 WAGB 516-518, Rev E, Manifold, Board Thaw Room Ship Stores

Coast Guard Drawing 420 WAGB 516-520, Rev D, General Arrg't 2.00 Ton Refrigeration System for Ships Stores

Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev J, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 528-001, Rev E, Diagram of Plumbing & Int. Deck Drain & Vacuum Collection System

Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Mn Drainage, & Independent Drainage System

Coast Guard Drawing 420 WAGB 531-001, Rev F, Distilling Plant System

Coast Guard Drawing 420 WAGB 532-002, Rev D, Hot & Cold Potable Water & Brominator System

Coast Guard Drawing 420 WAGB 535-001, Rev G, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420 WAGB 541-004, Rev D, Diagram Fuel Fill, Transfer, & Purification

Coast Guard Drawing 420 WAGB 541-004, Rev D, Diagram Fuel Fill, Transfer, & Purification System

Coast Guard Drawing 420 WAGB 542-001, Rev C, JP-5, Fill, X-Fer, Svc, Purif, Stripping & Helo Defueling Sys

Coast Guard Drawing 420 WAGB 551-002, Rev A, Ship Service Air Receiver

Coast Guard Drawing 420 WAGB 551-003, Rev E, Mn Dsl Gen Starting Air Receiver

Coast Guard Drawing 420 WAGB 551-004, Rev C, Auxiliary Generator Starting Air Receiver

Coast Guard Drawing 420 WAGB 551-005, Rev D, Diag – Starting Air System

Coast Guard Drawing 420 WAGB 551-006, Rev H, Diagram Ship Service & Control Air System

Coast Guard Drawing 420 WAGB 551-006, Rev H, Diagram Ship Service and Control Air System

Coast Guard Drawing 420 WAGB 551-007, Rev B, Whistle Air Receiver

Coast Guard Drawing 420 WAGB 551-008, Rev A, Emergency Stopping Air Receiver

Coast Guard Drawing 420 WAGB 551-020, Rev A, Start Sir Compressor Piping Modifications Jacketwater, Aux. Seawater Clg Air Disch & Drain Piping

Coast Guard Drawing 420 WAGB 555-006, Rev E, Diagram AFFF System

Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pedestals Arr & Dets viii (Rev-0)

Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pesestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-002, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 581-583, Rev A, Series 274 Anchor Windlass Clutch Linkage Assembly

Coast Guard Drawing 420 WAGB 588-002, Rev F, Helicopter Visual Landing Aids Arrangement and ISO Wiring Diagram

Coast Guard Drawing 420 WAGB 588-003, Rev C, Helicopter Visual Landing Aids Elem Wrg

Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrgt 600LB. Capacity Trash Hoist

Coast Guard Drawing 420 WAGB 611-003, Rev G, Misc Deck Sockets

Coast Guard Drawing 420 WAGB 612-003, Rev E, Helicopter Safety Nets

Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 634-001, Rev B, Deck Covering and Carpet Sched

Coast Guard Drawing 420 WAGB 635-001, Rev D, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 638-001, Rev B, Reefer Spaces - Arr & Dets

Coast Guard Drawing 420 WAGB 801-001, Rev J, Booklet of General Drawings

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 01-NOV-14, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil

Coast Guard Technical Publication (TP) 5159, 01-NOV-03, S9516-Bh-MMC-010 - Refrigeration System, Ship Stores (2 Ton)

Coast Guard Technical Publication (TP) 5162, 01-NOV-03, S9517-Ay-MMC-010 - Boiler, Oil Fired Auxiliary

Coast Guard Technical Publication (TP) 5197, 01-NOV-03, S9550-C5-MMC-010 - Filter / Separator, JP- 5 Transfer (100 GPM)

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-Ap-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, Oct 2005 , SWBS 572, Section A, Dumbwaiter (200 lb Capacity) – Model 20700 ix (Rev-0)

Coast Guard Technical Publication (TP) 52435, 01-NOV-03, SG811-B5-MMC-010 - Crane, Electro Hydraulic Telescoping Boom Crane TB 60-65

Coast Guard Technical Publication (TP) 5245, 01-NOV-03, SG811-B5-MMC-010 - Crane, Primary Telescoping Boom

Coast Guard Technical Publication (TP) 5246, 01-NOV-03, SG811-C6-MMC-010 - Crane, Knuckleboom

Coast Guard Technical Publication (TP) 5247, Jun 2006, SG812-A7-MMC-010 – Crane, Science Staging Area Bridge

Coast Guard Technical Publication (TP) 5249, SWBS 589, Nov 2003, SG825-A3-MMC-010 – Hoist, Stores (1000-LB Capacity)

Coast Guard Technical Publication (TP) 5250, SWBS 589, Oct 2005, SG825-AY-MMC-010 – Hoist, Science (6000-LB Capacity)

Coast Guard Technical Publication (TP) 5251, SWBS 589, Oct 2005, SG825-AZ-MMC-010 – Hoist, Trash (600-LB Capacity)

Coast Guard Technical Publication (TP) 5266, Jan 2006, Separator, Oil / Water (OWS) – Model CG 25

Coast Guard Technical Publication (TP) 5326, Oct 2004, Hoist, Shaw-Box Science Van Electric – Series

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "Lmi" System

Coast Guard Technical Publication (TP) 7803, 26-JUN-12, Swivel Truck Trolley Hoist – Model ZS-4L

Coast Guard Technical Publication (TP) SG811-B5-MMC-010 – Single Articulating Boom Crane, Model K40-55

Coast Guard Technical Publication (TP) 5232 S9538-AR-MMC-010 – Davit Winch & HPU (Rescue Boat) Volume 1

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service

Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning

Naval Sea Systems Command (NAVSEA) S9WAG-AV-SIB-030, Ship Information Book (SIB), Machinery Plant, Auxiliary Machinery Piping, Air Conditioning, Ventilation and Heating Systems, Vol. 2/Part 2, USCGC HEALY (WAGB 20)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec) 0000, Jan 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec) 0740, Jan 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electric Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec) 5000, Jan 2014, General Requirements

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec) 6310, Jan 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec) 6341, Jan 2014, Install New Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec) 8635, Jan 2014, Temporary Services x (Rev-0)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard (TS) 572, 2014, Stores and Provisions Handling

Surface Forces Logistics Center Technical Standard (TS) 573, Cargo Handling Systems- Booms And Frames

Surface Forces Logistics Center Technical Standard (TS) 589, 2014, Cranes

OTHER REFERENCES

American National Standards Institute (ANSI/ISO) 17025, 2005, General Requirements for the Competence of Testing and Calibration Laboratories

American National Standards Institute (ANSI/NCSL) Z540.3, 2006, General Requirements for Calibration and Measuring and Test Equipment

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society for Testing and Materials (ASTM), F1508, 1 May 2004, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) A449, 2007, Standard Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/105/90 Ksi Minimum Tensile Strength, General Use

ASTM International (ASTM) A563-07a, 2007, Standard Specification for Carbons and Alloy Steel Nuts

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F1066-04, 2014, Standard Specification for Vinyl Composition Floor Tile

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, WIRE, Forgings, And Structural and Special Shaped Sections

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage Application

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-3135, Sep 2008, Deck Covering Underlay Materials xi (Rev-0)

MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing

MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior Finish Materials and Furnishings

MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure

MIL-STD-1689A, 23 Nov 1990 Department of Defense Manufacturing Process Standard: Fabrication, Welding and Inspection of Ships Structure

NAVAIR 51-50ABA-1, 1 MAY 1978, Technical Manual Operation and Maintenance Instructions with Illustrated Parts Breakdown, Visual Landing Aids On Air Capable Ships

Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems

Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 572, Jul 2009, Shipboard Stores and Provision Handling

Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

NAVSEA OPNAVINST 5100, Rev -, Navy Safety Precautions for Forces Afloat

NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies

Society of Automotive Engineers (SAE) J2280, 1996, Ships Systems and Equipment - Fasteners - Selection and Identification Requirements

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2016, Shop, Field, And Maintenance Painting of Steel

The Society for Protective Coatings (SSPC) Surface Preparation Specification (SSPC SP WJ-2) Waterjet Cleaning of Metals -- Very Thorough Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2013, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 5/NACE No.1, 2007, White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning xii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

4 N Trash Hoist Cable J170715 2 823

8 N Exhaust Bellow 993438 1 4000

47 N Line-Up Light-Quartz (1-45-T2-1/2 -6.6A),

6.6 V, Clear Filter, Unidirectional, Surface

Steel Deck Mounted, CRS (Symbol 260.1)

6210-00-878-1127 2 169.44

48 Y Ships Stores Refrigerant Plant ADR-074-2Q 3

48 N Defrost Panel 7

48 N Unit Cooler 7

48 N Unit Cooler Manifold Board 4

50 N Line-Up Light-Quartz (1-45-T2-1/2 -6.6A),

6.6 V, Clear Filter, Unidirectional, Surface

Steel Deck Mounted, CRS (Symbol 260.1)

6210-00-878-1127 7 169.44

51 N 304 SS socket inserts for SO-2 Sockets 25 150

52 N EH36 Steel Deck Socket SO-2 5 900.00 xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection Reports (CIR), which the Contractor shall complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

3 Internal Hoist, Level 1 Inspect and Test

12 Port & Starboard Miranda davit, Annual Inspect and Repair

13 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test

14 04 Deck Crane (Starboard) TB 100-55, Biennial Overhaul

15 A-Frames, Biennial Inspection

16 Aft Port Crane K15-45, Biennial Overhaul

17 Aft Stbd Crane, HPU Repairs and Pedestal Preservation

18 Bow Crane TB 60-65, Biennial Overhaul

27 Anchor Windlass, Perform Maintenance (Level 2) xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

420' (WAGB-20) WAGB CGC HEALY

PHYSICAL CHARACTERISTICS

Length Overall 420'

Length between Perpendiculars 396' 6"

Beam, Extreme 82' 0"

Depth amidships to Main Deck 42' 0"

Draft to Bottom of Keel @ Full Load

29' 3"

Full Load Displacement 16,000 long tons

Effective keel length 230' 0"

Mast height above DWL @ 28' draft

158' 3/8"

HULL CHARACTERISTICS

Frame Spacing 15"

Material EH-36

Hull ASTM A131, GR EH 36, or ABS EH 36

Flight Deck ASTM A131, GR EH 36, or ABS EH 36

Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY CHARACTERISTICS

Propulsion

4 Sulzer 12ZA40S

2 AC Synchronous, 11.2MW Drive Motors

Auxiliary Generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase

Rudders 2 xv (Rev-0)

Anchor & Chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain Starboard

TANK CAPACITIES (GALLONS)

Diesel Oil or JP-5 (@ 95%) 1,187,117

JP-5 (Helo) (@ 95%) 56,434

9250 Lube Oil (@ 95%) 24,794

Fresh Water (@ 95%) 34,553

Hydraulic Oil (@95%) 8,571

Ballast Water (@95%) 899,776

1 (Rev-0)

00000_0114_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3C , Change 1, Jun 2006, Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

3.1.1 Work Hours. Contractor may conduct work Monday through Friday 0700 – 1700. Any work conducted outside this time frame has to be authorized through the COR with a minimum of 24 hours notice.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Contractor shall provide fire watch personnel and fire extinguishers for the duration of the availability period.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of COMDTINST MI0360.3) are strictly prohibited.

3.3.3 The Contractor shall provide the service of an independent NACE Level 3 coatings inspector (as defined in SFLC Standard Specification 0000) to be present, on site, for all stages of preservation on all critically coated surfaces and to perform inspector duties including, but not limited to, those outlined in 3.2.4.2.3 of SFLC Standard Specification 0000 and completing QA-inspection form in appendix E of SFLC Standard Specification 6310. Although QP-1 shops are preferred, an independent NACE Level 3 coatings inspector is required regardless of the Contactor’s status with SSPC.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved

3 (Rev-0) containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.5.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste;

in addition, notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.4 The Contractor shall be aware of the following:

3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F).

It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

3.6 Schedule and Progress. The Contractor shall provide a Gantt chart IAW SFLC Std Spec 0000 and hold a weekly progress meeting for all stakeholders. The Contractor shall also hold a daily production meeting. The time and place for the daily production meeting shall be mutually agreed upon with the COR at the Arrival Conference. The day, time and place for the weekly progress meeting will be provided to the Contractor by the Contarcting Officer (KO) at the Arrival Conference.

3.7 Instrument/Tooling Calibration. The requirement for instrument/tooling calibration called out in SFLC Std Spec 0000 Paragraph 3.2.6.1.2 shall be modified to the following: The Contractor shall ensure that all measurements and readings are taken with calibrated measurement and test instruments/equipment. The Contractor shall document calibration information for all applicable instruments on QA forms at the time of the inspection. The Contractor shall be able to provide calibration information for any applicable instrument at COR or KO request.

3.8 Valves: The Contractor shall provide adequate containment (flanging, etc) to facilitate performance of work contained herein. The Contractor shall assume all valves on the cutter leak by.

4 (Rev-0)

3.9 The Contractor shall clean as required to obtain initial gas free certifications for hot work required in the specification.

3.10 The Contractor shall notify the COR by email 24 hours in advance of all operational tests or work requiring a Coast Guard Operator. Coast Guard personnel will operate all shipboard machinery and equipment.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

6 (Rev-0)

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

7 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

8 (Rev-0)

9 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-

METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

10 (Rev-0)

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

11 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-

METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

12 (Rev-0)

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

13 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

14 (Rev-0)

15 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction Time

Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments

After Adjustments

Avg.

16 (Rev-0)

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled) Average DFT

17 (Rev-0)

26401_JPH_0811_420

WORK ITEM 1: Fuel Oil Purifier (FOP) Overhaul

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform an annual service on two Fuel Oil Purifiers onboard the United States Coast Guard Cutter Healy (WAGB- 20).

1.2 Government-furnished property. None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. Work on the #1 FOP shall be completed within the first 75% of the allotted contract period of performance. This is to allow the use of the #1 FOP in preparation for dock trials.

3.1.1 CIR. None.

3.1.2 Technical Representative The Contractor shall provide the services of certified Alfa Laval Tech Rep to accomplish the following tasks on site:

Provide manufacturer's proprietary information, software, and tools pertinent to the equipment/system.

Assist with proper repair methods, and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, 18 (Rev-0) calibration, and reassembly of the equipment/system.

3.1.2.1 The FOP Technical Representative shall be present for all critical phases of the work such as disassembly and reassembly stages for removal, inspection, renewing or repairing, installing, testing and calibrating each FOP’s components

3.1.2.2 The Tech Rep shall be underway for sea trials.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.1.5 Fuel Oil Purifier Model and Serial numbers are as follows:

TABLE – MODEL AND SERIAL NUMBERS

LOCATION MANUFACTURER MODEL NUMBER SERIAL NUMBER

AMR 1 Alfa Laval FOPX 609 TFD 24 60 4 077 549/ 1994 AMR 4 Alfa Laval FOPX 609 TFD 24 60 4 077 550/ 1994

3.2 Pre-Overhaul Operational Testing

3.2.1 Operational test - initial. Prior to commencement of work, the Contractor shall witness an operational pre-test (by Coast Guard personnel) of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a Condition Found Report (CFR).

3.2.2 To determine the correct operation of the fuel oil purification system (which the purifier is part of), an operational test and inspection of ancillary components is required.

3.2.3 The Contractor and Coast Guard Inspector shall operationally test the two purifiers and the system they are part of, to ensure proper operation and to discover any additional maintenance needs. Equipment shall only be operated in the presence of Coast Guard Inspector. The Contractor is solely responsible for inspection of components; Coast Guard Inspector will assist as required.

3.2.4 The Contractor shall inspect the following ancillary FOP components, and test and calibrate where applicable:

Control units Set Control Unit with parameters that enable the system to operate correctly. Document, via CFR, these settings as compared with those listed in 6.1.2 of CG Techpub 5061. If any settings deviate from the factory set values, document the reason for the change.

Water Supply System Operating Water Tanks

19 (Rev-0)

Solenoid Valve Blocks Transducers Float Switches Pressure Switches Regulating Valves Needle Valves Pneumatic System Actuators 3-Way Valves Solenoid Valve Blocks Pump Switches Electrical System Switches Solenoids Indicators Starters

3.2.5 The Contractor shall submit a CFR documenting any discovered deficiencies and recommended repairs.

CAUTION!

The operation of a centrifuge, due to its heavy construction and high speed, produces great kinetic energy. Therefore, incorrect operation, maintenance, assembly, and parts renewal can result in injury to personnel and damage to machine and plant. The contractor shall follow the manufacturer safety precautions in accordance with CG Tech Pub.

3.3 Material. The Contractor shall provide the following service kits to perform the annual service:

TABLE – SERVICE KITS

KIT DESCRIPTION PART NUMBER QUANTITY

FOPX 609 Int. Service Kit 54704401 2

FOPX 609 Major Service Kit 54873501 2

3.3.1 The Contractor shall also supply new gaskets for the external hose connections which are disassembled when the purifier is overhauled. Provide three (3) gaskets, Part No. 546229-02 for each purifier being overhauled.

3.3.2 The Contractor shall supply all necessary lubricants to overhaul, reassemble, and restore the units to operation in accordance with the approve lubricants listed in CG Tech Pub 5061.

3.3.3 The Contractor shall supply and install twelve (12) new dome washers, Part No. 22405 for each purifier being overhauled.

3.4 Fuel Oil Purifier (FOP) Overhaul The Contractor shall perform the standard 8000-hour, annual (also referred to as MS-Major Service) separator maintenance in accordance with CG Tech Pub 5061.

NOTE

20 (Rev-0)

To ensure there is no confusion in understanding the scope of this item, by definition when performing the 8000 hour maintenance all the lesser 1000 hour and 2000 hour maintenance actions shall also be performed (i.e. the 8000 hr maintenance includes all maintenance items marked as 8000 hr, 2000 hr, and 1000 hr ).

3.4.1 The Contractor shall clean all bowl disks and other parts in contact with process liquid in accordance with CG Tech Pub 5061.

3.4.1.1 If additional cleaning is required, the Contractor shall use ultrasonic cleaning methods.

NOTE

The contractor should note guidance in the technical manual on page 271 of the Operator’s Service Manual section concerning use of solvents for cleaning equipment.

3.4.2 Inspect all purifier parts that become accessible during the course of the overhaul…