DD Specs LEGARE (WMEC 270B) DD FQ3 CNJ Work list.pdf

USCGC LEGARE (WMEC 912)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2020

Developed By: Celestin Jules

(Rev-0, 17 October 2019)

USCGC LEGARE (WMEC-270B) DRYDOCK AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 4: Appendages (U/W), Leak Test WORK ITEM 5: Appendages (U/W) – Internal, Preserve WORK ITEM 6: Voids (Non-Accessible), Leak Test WORK ITEM 7: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 8: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 9: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 10: Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew WORK ITEM 11: Propulsion Shaft Bearings (External), Renew WORK ITEM 12: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 13: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 14: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 15: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 16: Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew WORK ITEM 17: Superstructure, Preserve “Partial” WORK ITEM 18: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 19: Drydock WORK ITEM 20: Temporary Services, Provide - Cutter WORK ITEM 21: Sea Trial Performance, Support, Provide WORK ITEM 22: Doppler Speed Log, Replace WORK ITEM 23: Wardroom Overhead, Renew WORK ITEM 24: Hangar Superstructure, Renew WORK ITEM 25: Weather Deck Drains, Renew WORK ITEM 26: Watertight Scuttle (Internal, DC Deck and Below), Renew WORK ITEM 27: Weather Tight Doors, Renew WORK ITEM 28: Watertight Hatches (External Above DC Deck), Renew WORK ITEM 29: Fuel Oil Piping, Renew WORK ITEM 30: MDE Jacket Water Piping, Renew WORK ITEM 31: Life Raft Release Levers, Renew WORK ITEM 32: Diesel Oil Storage Tank TLI Cabling, Renew WORK ITEM 33: Hull Plating, Renew WORK ITEM 34: Bilges, Preserve WORK ITEM 35: Helo Hangar Door, Renew WORK ITEM 36: Tanks (Potable Water), Preserve “100%” WORK ITEM 37: Hull Plating Freeboard, Preserve – Partial WORK ITEM 38: Propulsion Stern Tube Bearings, Renew WORK ITEM 39: Controllable Pitch Propeller Hubs, Remove, Inspect and Reinstall WORK ITEM 40: Propulsion Intermediate Shaft(s); Remove, Inspect, and Reinstall WORK ITEM 41: Controllable Pitch Propellers, Clean and Inspect iii (Rev-0)

WORK ITEM 42: Fathometer Transducer, General Maintenance WORK ITEM 43: Rudder Assemblies; Remove, Inspect And Reinstall WORK ITEM 44: Tanks (Ballast), Preserve Partial WORK ITEM 45: Propulsion Shaft Coating, Renew WORK ITEM 46: Propeller Shaft Sleeve(s), Renew WORK ITEM 47: Stern Tube Interior Surfaces, Preserve 100% iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 424-004, Rev-, Doppler Speed Log System Replacement; Ripout, Installation, Arrangement, Wiring, and Details

Coast Guard Drawing 901 WMEC 424-005, Rev -, ODOM DF3200 Fathometer System Removal

Coast Guard Drawing 901 WMEC 562-005, Rev J, Rudder Stock and Steering Gear A & D

Coast Guard Drawing 901 WMEC 565-031, Rev C, Fin Shaft Assembly, w/ Sleeve Fitted NSN 3040-01- 104-5121

Coast Guard Drawing 901 WMEC 612-004, Rev A, NAVSEA Certified Flight Deck Net Installation

Coast Guard Drawing 901 WMEC 672-007, Rev H, Liferaft Arrangement & Installation Details

Coast Guard Drawing 905 WMEC 111-001, Rev E, Shell Expansion Fwd 101

Coast Guard Drawing 905 WMEC 111-002, Rev F, Shell Expansion Aft Fr 182

Coast Guard Drawing 905 WMEC 111-003, Rev F, Shell Expansion Fr 101-182

Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Plating & Framing Aft 182

Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Plating & Framing Fr 101-182

Coast Guard Drawing 905 WMEC 114-001, Rev D, SKEG

Coast Guard Drawing 905 WMEC 114-002, Rev C, Bilge Keels

Coast Guard Drawing 905 WMEC 114-003, Rev B, Shaft Fairwaters & Rope Guards

Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail A&D

Coast Guard Drawing 905 WMEC 117-010, Rev C, Web Fr/Stan/Fl 190 Aft

Coast Guard Drawing 905 WMEC 122-002, Rev B, Transv Bhds 47/78/82

Coast Guard Drawing 905 WMEC 122-006, Rev E, Transv Bhds 196/207/228/242

Coast Guard Drawing 905 WMEC 131-001, Rev C, Mn Dk Pl & Fr, Fwd 101

Coast Guard Drawing 905 WMEC 131-002, Rev B, Mn Dk Pl & Fram Aft 182

Coast Guard Drawing 905 WMEC 131-003, Rev C, Mn Dk Pl & Fr 101-182

Coast Guard Drawing 905 WMEC 136-001, Rev D, 01 Lvl Pl & Fr Fwd 101

Coast Guard Drawing 905 WMEC 136-003, Rev D, 01 Level Pl & Fr 101-182

Coast Guard Drawing 905 WMEC 141-001. Rev D, 1st Platfm Pl & Fr Fwd 101

Coast Guard Drawing 905 WMEC 141-003, Rev E, 1st Platfm Pl & Fr 151.6-182

Coast Guard Drawing 905 WMEC 152-005, Rev C, 02 Lvl Pl & Frmwk

Coast Guard Drawing 905 WMEC 167-001, Rev M, List of Struct Closures vi (Rev-0)

Coast Guard Drawing 905 WMEC 184-010, Rev E, XDCR FDNS & Shell Mods

Coast Guard Drawing 905 WMEC 184-014, Rev B, Struct Mods Incidental to DS60 Doppler Install & ODOM DWDS Rip-out

Coast Guard Drawing 905 WMEC 185-009, Rev C, JP-5 Pump Room Foundations

Coast Guard Drawing 905 WMEC 201-001, Rev H, Engine Room Arrangement

Coast Guard Drawing 905 WMEC 233-001, Rev B, Mach Arr Prop Dsl Instl Dwg

Coast Guard Drawing 905 WMEC 233-003, Rev A, Prop Diesel Seawtr & Jacket Wtr Diag

Coast Guard Drawing 905 WMEC 243-001, Rev B, Shafting Arrangement

Coast Guard Drawing 905 WMEC 243-002, Rev F, Stern Tubes Strut Brng & Seal – A & D

Coast Guard Drawing 905 WMEC 243-003, Rev-, Shaft Removal Arr

Coast Guard Drawing 905 WMEC 243-006, Rev B, General Arrangement 12.125” Dia. Shaft Type MA Water Lub., Inboard Stern Tube Seal

Coast Guard Drawing 905 WMEC 243-007, Rev A, CPP Shaft Coupling Assemblies

Coast Guard Drawing 905 WMEC 243-008, Rev B, Shaft & Rudder Removal Padeye A & D

Coast Guard Drawing 905 WMEC 243-010, Rev A, General Arrangement of 10.500” Dia. Bulkhead Stuffing Box

Coast Guard Drawing 905 WMEC 243-012, Rev A, Controllable Pitch Propeller Shaft Details

Coast Guard Drawing 905 WMEC 245-001, Rev H, CPCH Prop Hyd Sys Diag

Coast Guard Drawing 905 WMEC 245-003, Rev C, Propeller Hub-Assy (CPCH)

Coast Guard Drawing 905 WMEC 245-004, Rev A, Prop Blade

Coast Guard Drawing 905 WMEC 245-007, Rev C, CPCH Prop Special Tools

Coast Guard Drawing 905 WMEC 245-008, Rev B, CPCH Prop Actuator Unit Assy

Coast Guard Drawing 905 WMEC 245-009, Rev C, CPCH Prop Hyd Sys Pwr Plant A & D

Coast Guard Drawing 905 WMEC 256-001, Rev V, Main & Auxiliary Salt Water Cooling System Diagrams

Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm Sw Cooling Sys A & D

Coast Guard Drawing 905 WMEC 256-004, Rev E, AMS SW Cooling Sys A & D

Coast Guard Drawing 905 WMEC 259-002, Rev C, DSL Exh Sys A & D

Coast Guard Drawing 905 WMEC 320-012, Rev F, 60 HZ Pwr Sply to ELEX Equip

Coast Guard Drawing 905 WMEC 320-013, Rev AM, Electronic Power Distribution

Coast Guard Drawing 905 WMEC 320-014, Rev AH, Electrical One-line Diagram

Coast Guard Drawing 905 WMEC 321-003, Rev E, Wireways – Hold & 1st Platf

Coast Guard Drawing 905 WMEC 321-006, Rev B, Wireways - 02 LVL & Above

Coast Guard Drawing 905 WMEC 321-108, Rev-, Cable Routing

Coast Guard Drawing 905 WMEC 400-009, Rev U, Command and Surveillance Wiring Data (COED) VOL. 5 Navigation Equipment Wiring Data

Coast Guard Drawing 905 WMEC 401-001, Rev AM, Arrangement Pilothouse & Bridge Wings

Coast Guard Drawing 905 WMEC 401-002, Rev BE, Arrangement Sensor Room & Command Support Center

Coast Guard Drawing 905 WMEC 401-003, Rev L, ARR - ELEX EQPT Space & Store Room

Coast Guard Drawing 905 WMEC 401-005, Rev AD, Arrangement Communication Center

Coast Guard Drawing 905 WMEC 424-001, Rev K, Electronic Navigation Sys Acst Block & ISO Wrg Diag vii (Rev-0)

Coast Guard Drawing 905 WMEC 424-002, Rev-, Electronic Navigation Sys Acst Wiring Data

Coast Guard Drawing 905 WMEC 426-002, Rev H, Doppler Speed Log Block & Isometric Wiring Diagram

Coast Guard Drawing 905 WMEC 437-001, Rev G, TLI Ckt – Blk, IWD & Arr

Coast Guard Drawing 905 WMEC 437-002, Rev A, Mods to Tank Level Indicator Sys

Coast Guard Drawing 905 WMEC 437-004, Rev F, Tank Level Indication Sys Block & Elem Wrg Diag & Details

Coast Guard Drawing 905 WMEC 501-004, Rev F, JP-5 Pump Room Arrangement

Coast Guard Drawing 905 WMEC 505-008, Rev B, Bulkhead, Deck & Shell Piping Penetration

Coast Guard Drawing 905 WMEC 506-003, Rev E, Ovfl, AE & ST A & D, Aft 103

Coast Guard Drawing 905 WMEC 517-007, Rev B, Main Propulsion Engine Jacket Water System A&D

Coast Guard Drawing 905 WMEC 526-001, Rev D, Wea Dk Drs Mn Dk & Blw Outside Mchry Sp -A & D

Coast Guard Drawing 905 WMEC 526-002, Rev B, Weather Deck Drains 01 Lvl & Abv, Arr & Det

Coast Guard Drawing 905 WMEC 528-001, Rev K, Plumbing Vents & Drains Sys Diagram

Coast Guard Drawing 905 WMEC 528-006, Rev D, Vents & Drains Main Deck - A & D

Coast Guard Drawing 905 WMEC 528-007, Rev A, Vents/Drains, 01 Lvl & Above - A & D

Coast Guard Drawing 905 WMEC 529-002, Rev J, Ballast & Emer Bilge Drain Inside Mchry Spc - A&D

Coast Guard Drawing 905 WMEC 529-006, Rev -, Ballasting and Emergency Bilge Drainage System Diagram

Coast Guard Drawing 905 WMEC 533-005, Rev B, H&C Pot Wtr Sys/Mn Dk - A & D

Coast Guard Drawing 905 WMEC 533-006, Rev A, H&C Pot Wtr Sys, 01 Lvl & Abv - A&D

Coast Guard Drawing 905 WMEC 533-007, Rev A, H&C Pot Wtr Blw Mn Dk - OMS

Coast Guard Drawing 905 WMEC 541-003, Rev C, Fuel Oil Fill & Xfr OMS – A&D

Coast Guard Drawing 905 WMEC 541-009, Rev -, Fuel Oil Fill and Transfer System Diagram

Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder

Coast Guard Drawing 905 WMEC 588-002, Rev H, Flight Dk & Hangar Markings A & D

Coast Guard Drawing 905 WMEC 588-004, Rev A, Helicopter Hangar/Hull Interface

Coast Guard Drawing 905 WMEC 588-010, Rev C, Hangar A & D

Coast Guard Drawing 905 WMEC 588-010, Rev C, Hangar A & D

Coast Guard Drawing 905 WMEC 588-011, Rev C, Hangar Electr Wiring Assy

Coast Guard Drawing 905 WMEC 588-013, Rev-, Hangar Door Dogging Mod

Coast Guard Drawing 905 WMEC 612-001, Rev G, Rails, Stans and Lifelines

Coast Guard Drawing 905 WMEC 672-005, Rev E, Storeroom Arrangement and Details – Hold Frame 169-186

Coast Guard Drawing 905 WMEC 801-003, Rev H, General Arrangement - 02/Pilot house & Abv

Coast Guard Drawing 905 WMEC 801-004, Rev F, General Arrangement – 01 level

Coast Guard Drawing 905 WMEC 801-005, Rev F, General Arrangement - Mn Dk

Coast Guard Drawing 905 WMEC 801-007, Rev E, General Arrangement – Hold

Coast Guard Drawing 905 WMEC 801-009, Rev J, Outboard Profile

Coast Guard Drawing 905 WMEC 801-012, Rev C, Curves of Form

Coast Guard Drawing 905 WMEC 801-031, Rev-, Booklet of General Plans (USCGC LEGARE) viii (Rev-0)

Coast Guard Drawing 905 WMEC 801-039, Rev G, Docking Plan (USCGC LEGARE)

Coast Guard Drawing 905 WMEC 835-030, Rev D, Plumb Drns, Vents & Dk Drns Calc

Coast Guard Drawing FL 184-003, Rev A, DS-60 Doppler Shell Ring Fabrication, Dia 14”

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, Propeller Controller Ptch Plant

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting and Components

NAVSEA Drawing 803-5184097, Rev B, Safety Nets, Deck Edge GRP or Al Frame, Nylon Net

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

COAST GUARD PUBLICATIONS

Install Interior Deck Covering Systems

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 2816, Oct 2012, Manufacturer’s Instruction Book-SWBS Group(s) 242-244, SWBS 243, Section B, Stern Tube Seal, Mechanical

Coast Guard Technical Publication (TP) 2817, Feb 2018, Manufacturer’s Instruction Book - SWBS Group(s) 242-244, 270 WMEC B Class Cutters, SWBS 245, Section A, Controllable Pitch Propeller System

Coast Guard Technical Publication (TP) 2835, Jan 2017, Manufacturer’s Instruction Book - SWBS Group(s) 561-562, 270’ WMEC “B” Class Cutters

Coast Guard Technical Publication (TP) 2837, Jul 2016, Manufacturer’s Instruction Book - SWBS Group(s) 565, 270 WMEC B Class Cutters, SWBS 565, Section C, Fin Machinery and Hydraulics Subsystems

Coast Guard Technical Publication (TP) 2839, Feb 2013, Manufacturer’s Instruction Book - SWBS Group(s) 588-593, 270 WMEC B Class Cutters, SWBS 588, Section A, Hangar and Door Assembly

Coast Guard Technical Publication (TP) 3491A, Feb 2013, SWBS 437, Section A, Tank Level Indicating (TLI) System

Coast Guard Technical Publication (TP) 4647, Apr 2019, SWBS 233, Section A, FM/ALCO 251 Engine

– Operations & Maintenance Manual

Coast Guard Technical Publication (TP) 5454, Nov 2013, SWBS 243, Section A, Stern Tube Seal – Type

MA

Coast Guard Technical Publication (TP) 5490, Apr 2018, SWBS 565, Section A, Fin Stabilizer System

Coast Guard Technical Publication E-424-027, 2012, SOUNDER, DEEP WATER - MODEL DF3200

Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, Propeller Controller Ptch Plant

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), Jul 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements ix (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2017, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4174, R2015, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59316, Nov 2016, Abrasive Materials for Blasting

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

International Standard Organization (ISO) 4406, 2017, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles – Third Edition

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves x (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application

MIL-PRF-17672E, Oct 2012, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1687, Sep 1994, Thermal Spray Process for Naval Ship Machinery Application

MIL-STD-2199A (SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Very Thorough Waterjetting

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

9 Y **Propeller shaft NSN: 2010-01-135-7065 2 ea. $172,560.00 10 N Overhaul kit NSN: 5330-01-527-0959 2 kt. $31,781.00 10 N **Stern tube split seal NSN: 5330-01-359-5555 2 ea. $10,954.00 10 N Stern tube face seal NSN: 5330-01-527-0696 2 kt. $8,954.00 11 N Intermediate Strut

Bearing NSN: 3120-01-189-1087 2 ea. $7610.00

11 Y Propeller Strut Bearing NSN: 3120-01-189-1088 2 ea. $10,563.00 12 Y **Propeller Blade-LH

(Port) NSN: 2010-01-119-3972 1 Set $40,000.00

12 Y **Propeller Blade-RH (Stbd)

NSN: 2010-01-120-2871 1 Set $40,000.00

12 N O-Ring NSN: 5330-01-120-5229 8 ea. $6.00 12 N O-Ring NSN: 5330-01-118-8529 8 ea. $2,800.00 12 N Blade Washer NSN: 5310-01-335-4361 48 ea. $208.00 12 N O.D. Box Inspection

Kit NSN: 3010-01470-3519 2 ea. $1173.00

12 N Filter NSN: 4330-01-177-4069 12 ea. $92.00 12 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. $14,759.00 12 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. $121.00 12 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. $1,294.00 12 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. $1254.00 12 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. $29,928.00

12 Y **Shoulder Bolt NSN: 5306-01-118-8337 16 ea. $1987.00 12 Y **Shoulder Blade Bolt NSN: 5306-01-119-3607 32 ea. $858.00 16 N Seal NSN: 5330-01-625-6617 4 ea. $384.00 16 N O-Rings NSN: 5331-00-763-2637 4 ea. $10.00 16 N Packing NSN: 5330-00-902-5505 2 Roll $886.00 16 N Packing NSN: 5330-00-527-7496 16 FT $13.00 16 N Thordon Bearing Set

Assembly NSN: 3110-01-599-8155 2 ea. $11,916.00

16 N Inflatable Seal NSN: 5330-01-103-6518 2 ea. $1,032.00 16 Y **Roller Bearing NSN: 3110-00-155-9065 2 ea. $898.00 16 N Preformed packing NSN: 5331-01-306-4879 2 ea. $10.00 16 N O-ring NSN: 5331-00-435-0431 2 ea, $6.00 16 N O-ring NSN: 5331-01-129-0629 2 ea. $10.00 16 N Seal, Plain NSN: 5331-01-625-4197 4 ea. $114.00 16 N Seal Retainer NSN: 5330-01-382-7103 2 ea. $228.00 16 N Lantern Rings NSN: 4320-01-377-2106 2 ea. $721.00 xii (Rev-0)

16 N Seal Housing NSN: 5330-01-382-9160 2 ea. $1,623.00 16 N **Tiller pin NSN: 5315-01-419-1523 4 ea. $829.00 16 N **Hydraulic Cylinder NSN: 3040-01-103-6565 4 ea. $5,653.00 16 Y **Fin Stock with sleeves NSN: 3040-01-104-5121 2 ea. $17,850.00

16 Y *Fin Removal Tools NSN: 5180-01-F10-1826 1 set $15,000.00 19 Y *Transducer Cover

Plate N/A 4 ea. $50.00

22 N DS60 Kit(V)6(00KH0), Doppler speed log install kit

NSN: 6605-01-F18-5392 1 ea. $31, 165.00

26 N 18 inches Diameter Flush Quick-Acting Watertight Scuttle, Steel, 3-Dog, Aft Hinge

PN: JE7055-SF-18 1 ea. $9,380.00

27 N 26-1/8 inches X 66-1/8 inches Weather Tight Door, Aluminum, 2 dog, RH Swing (including associated coaming)

PN: N/A 1 ea. $9,338.00

27 N 26-1/8 inches X 66-1/8 inches Weather Tight Door, Aluminum, 2 dog, LH Swing (including associated coaming)

PN: N/A 1 ea. $6,892.00

28 N Raised Watertight Hatch, 36x36, Steel, Aft Hinged

PN: N/A 1 ea. $5,390.00

28 N Raised QA Watertight Hatch, 24x24, Steel, Fwd Hinged

PN: N/A 1 ea. $5,390.00

35 N Door, Hangar NSN: 2040-01-392-5148 1 ea. $32,887.23 38 N Stern tube bearing NSN: 3120-01-189-1949 2 ea. $18,806.00 39 N Hub installation kit NSN: 2010-01-470-3258 2 kt. $2489.00 39 Y **Left hand hub assembly NSN: 2010-01-119-5469 1 ea. $304,314.00

39 Y **Right hand hub assembly

NSN: 2010-01-118-8538 1 ea. $304,314.00

39 N *"Special tools" (see

4.2 (Government-loaned installation tools))

NSN: 5180-01-F10-1824 1 set $6,500.00

40 Y **Intermediate Shaft NSN: 2010-01-365-3908 2 ea. $8,449.00 42 N *** Fathometer transducer, shallow water, 50-200 kHz

(Airmar Technology

NSN: 5845-01-518-7245 1 ea. $1,588.00 xiii (Rev-0)

SS505)

43 Y **Rudder Assembly NSN: 2040-01-486-0550 2 ea. $182,000.00 43 N **Upper Bearing NSN: 3110-01-121-8032 2 ea. $4,644.00 43 N ** Rudder Stock Sleeve NSN: 3120-01-605-5852 2 ea. $11,223.00 43 N John Crane Seal kit NSN: 5330-01-527-0778 2 ea. $8,944.00 43 N **Thordon Lower

Bearing (SXL 20.7" X 17.5" X 14)

NSN: 3120-20-006-6640 2 ea. $3,312.00

46 N **Stern tube sleeve (Forward)

NSN: 2010-01-340-6083 1 ea. $10,793.00

46 N **Stern tube sleeve (Aft)

NSN: 2010-01-345-2315 1 ea. $12,725.00

46 N **Propellor Strut sleeve (Forward)

NSN: 2010-01-345-2314 1 ea. $13,181.00

46 N **Propellor Strut sleeve (Aft)

NSN: 2010-01-340-5362 1 ea. $8.866.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

1 Hull Plating (U/W Body), Ultrasonic Testing

2 U/W Body, Preserve (100%)

4 Appendages (U/W), Leak Test

6 Voids (Non-Accessible), Leak Test

9 Propulsion Shafting; Remove, Inspect, and Reinstall

Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or Renew

12 Controllable Pitch Propeller (CPP) System, Inspect and Service

14 Sea Strainers - Duplex (All Sizes), Overhaul

15 Sea Strainers - Simplex (All Sizes), Clean and Inspect

16 Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew

25 Weather Deck Drains, Renew

30 MDE Jacket Water Piping, Renew

33 Hull Plating, Renew

34 Bilges, Preserve

35 Helo Hangar Door, Renew

36 Tanks (Potable Water), Preserve “100%⠀

40 Propulsion Intermediate Shaft(s); Remove, Inspect, and Reinstall

41 Controllable Pitch Propellers, Clean and Inspect

43 Rudder Assemblies; Remove, Inspect And Reinstall

44 Tanks (Ballast), Preserve Partial xv (Rev-0)

PRINCIPAL CHARACTERISTICS

270’ WMEC (B-CLASS)

PHYSICAL

Length overall 270’ 0” Length between perpendiculars 255’ 0” Beam molded 38’ 0” Depth molded, main deck amidships, 01 level amidships

23’ 7” 31’ 4”

Full load displacement 1,886 long tons Draft, full load to baseline amidships 14’ 2” Highest projection above baseline *height approximated

≈ 110’ 0”

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1’ 0”

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Number of propellers 2 Propeller diameter 9’ 0” Number of blades, each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55” at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms ‘Contractor’, ‘CG Yard’, ‘NAVSTA EVERETT’, ‘shipyard’, ‘Base’, and ‘Coast Guard Industrial’ are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), Jul 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

2 (Rev-0)

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor shall be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 shall be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive testing/inspection (NDT/NDI) in accordance with NAVSEA TP 1688. The Contractor shall be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor shall provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s shall be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor shall ensure that all subcontractors, prior

3 (Rev-0) to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 shall be considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

4 (Rev-0)

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” To “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, “For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope,” to “For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope.”

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from “DYFORM-18, 6X19 AND 6X37 IWRC RRL,” to “ DYFORM-18, 6X19 AND 6X36 IWRC RRL”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 – QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 – PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 – AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 – PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 – SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 – PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer’s recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 – QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP –

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3a – QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3b – QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 – QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 – QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

11010_UT_0617_FLT

REC_11010_UT_FLT_270’ WMEC ’B’ Class (ALL) (0419)

WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 111-001, Rev E, Shell Expansion Fwd 101

Coast Guard Drawing 905 WMEC 111-002, Rev F, Shell Expansion Aft Fr 182

Coast Guard Drawing 905 WMEC 111-003, Rev F, Shell Expansion Fr 101-182

Coast Guard Drawing 905 WMEC 801-039, Rev G, Docking Plan (USCGC LEGARE)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

3.2 UT measurements.

3.1.2 Tech Rep.

12 (Rev-0)

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel’s components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 UT measurements. The Contractor shall perform a total of 1,500 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings 905 WMEC 111-001, 905 WMEC 111-002, 905 WMEC 111-003, and 905 WMEC 801-039 for guidance, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawings 905 WMEC 111-002 and 905 WMEC 111-003 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary Sheet – Port/Stbd Shell) provided at the end of this item. Submit a CIR, to also include the marked up drawing and completed Table I.

4. NOTES

4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.

13 (Rev-0)

TABLE 1 – UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

14 (Rev-0)

63130_0617_FLT

REC_63130_100Percent_FLT_270’ WMEC (“B” Class) (0718)

WORK ITEM 2: U/W Body, Preserve (100%)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to preserve U/W body surfaces.

NOTES

1. The purpose of the preservation tasks covered by this item is to completely remove all existing coatings and recoat the U/W body surfaces with a new coating system.

2. U/W body surfaces are as defined in 4.1 (Definitions) and exclude areas covered by docking blocks, unless the vessel is fleeted for the express purpose of preserving blocked areas.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 905 WMEC 801-009, Rev J, Outboard Profile

COAST GUARD…