SEA_LION_(WPB_87)_DD_FQ2_JEB_18R0.pdf

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Attached to: USCGC SEA LION (WPB-87352) DRYDOCK REPAIRS
Solicitation number: 70Z080-18-Q-P450300
Issued by: Department of Homeland Security US Coast Guard

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SEA LION Specification

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SF30_AMEND_A00004_RFQ_70Z080-18-Q-P4503300_SEA_LION_DD.pdf	PDF	Dec 8, 2017
PUBLICATIONS.zip	ZIP file	Dec 8, 2017
87-WPB_171_1_1_-_WI_41_Main_Mast_Modify.pdf	PDF	Dec 8, 2017
SF30_AMEND_A00003_RFQ_70Z080-18-Q-P4503300_SEA_LION_DD.pdf	PDF	Dec 8, 2017
CLARIFICATION__TO_SOLC_FOR_USCGC_SEA_LION.pdf	PDF	Dec 8, 2017
SF30_AMEND_A00002_RFQ_70Z080-18-Q-P450300_SEA_LION_DD.pdf	PDF	Dec 8, 2017
SF30_AMEND_A00001_RFQ_70Z080-18-Q-P450300_SEA_LION_DD.pdf	PDF	Nov 30, 2017
AMEND_ATTACHMENT_FACTOR_3_PRICE_-_SEA_LION_DD.pdf	PDF	Nov 30, 2017
Combined_Synopsis_Solicitation_Drydock_-_SEA_LION.pdf	PDF	Nov 30, 2017
SEA_LION_(WPB_87)_Schedule_of_Prices.xls	XLS spreadsheet	Nov 30, 2017

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USCGC SEA LION (WPB 87352)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2018

Developed By: James E Beechey

(Rev 0, 15 August 2017)

USCGC SEA LION (WPB-87) DRYDOCK AVAILABILITY FY2018

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Ultrasonic Thickness Measurements, Perform WORK ITEM 3: Tank, Dirty Oil, Clean and Inspect WORK ITEM 4: Tank, Oily Water, Clean and Inspect WORK ITEM 5: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 6: Weatherdeck, Preserve WORK ITEM 7: Capastic Fairing, Depth Sounder, Renew WORK ITEM 8: Mast, Preserve 100% WORK ITEM 9: Main Diesel Engine Assemblies, Perform W-5 Maintenance And Update Control

System Configuration WORK ITEM 10: Main Engine/Reduction Gear, Realign WORK ITEM 11: Intermediate Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 12: Aft Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 13: Intermediate Bearing Carrier, Renew WORK ITEM 14: Aft Bearing Carrier, Renew WORK ITEM 15: Propulsion Shafts, Renew WORK ITEM 16: Propellers, Renew WORK ITEM 17: Fathometer Transducer, Renew WORK ITEM 18: Speed Log, Skin Valve, Renew WORK ITEM 19: Sea Water System, Perform Maintenance WORK ITEM 20: Rudder Assemblies, Renew WORK ITEM 21: Stern Launch Door, Remove, Inspect and Reinstall WORK ITEM 22: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 23: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 24: Grey Water Piping, Clean and Flush WORK ITEM 25: Sewage Piping, Clean And Flush WORK ITEM 26: U/W Body, Preserve (100%) WORK ITEM 27: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 28: Hull Plating Freeboard, Preserve “100%” WORK ITEM 29: Superstructure, Preserve “100%” WORK ITEM 30: Cathodic Protection/Zinc Anodes, Renew WORK ITEM 31: Drydock WORK ITEM 32: Temporary Services, Provide - Cutter WORK ITEM 33: Sea Trial Performance, Support, Provide WORK ITEM 34: Forepeak Compartment, Preserve – 100% WORK ITEM 35: HVAC System, Repair WORK ITEM 36: HVAC Air Intake Box, Renew WORK ITEM 37: Stanchion and Pigtails, Renew WORK ITEM 38: Carpeting, Renew WORK ITEM 39: Oily Water Separator, Remove

WORK ITEM 40: SEWAGE SYSTEM (TOILET), MODIFY

WORK ITEM 41: Main Mast, Modify iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 085-001, Rev -, Tank Capacity Curves Coast Guard Drawing 87 WPB 085-011, Rev C, Lifting Slings Coast Guard Drawing 87 WPB 085-012, Rev A, Lifting Cradle Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-002, Rev A, Propulsion Tube Details Anode Access Details Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 171-001, Rev V, Mast Details Coast Guard Drawing 87 WPB 182-001, Rev C, Main Engine & Generator Foundations Coast Guard Drawing 87 WPB 186-001, Rev -, Foundations for Install of Jets Vacuum System Coast Guard Drawing 87 WPB 243-001, Rev M, Propulsion Shaft Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 256-001, Rev AA, Sea Water Cooling Piping Coast Guard Drawing 87 WPB 302-003, Rev -, Jets Vacuum Toilet Electrical Details Coast Guard Drawing 87 WPB 331-001, Rev P, Lighting System Deck Plan Coast Guard Drawing 87 WPB 423-001, Rev W, Speed Log & Depth Sounder System Coast Guard Drawing 87 WPB 514-001, Rev M, HVAC Duct & Piping System Coast Guard Drawing 87 WPB 526-001, Rev H, Scuppers & Deck Drains Piping http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)

Coast Guard Drawing 87 WPB 561-001, Rev K, Steering System Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details Coast Guard Drawing 87 WPB 583-001, Rev U, RIB Deployment Structure Coast Guard Drawing 87 WPB 593-001, Rev K, Sewage Piping Coast Guard Drawing 87 WPB 593-002, Rev E, Oily Water Separator Piping Coast Guard Drawing 87 WPB 593-004, Rev -, Sewage System Modifications Jets Vacuum System Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile & General Arrangements Coast Guard Drawing 87 WPB 602-001, Rev E, Visual ID and Draft Mark Plan Coast Guard Drawing 87 WPB 612-001, Rev N, Handrail Details Coast Guard Drawing 87 WPB 631-001, Rev M, Ship’s Painting Schedule Coast Guard Drawing 87 WPB 633-001, Rev A, Cathodic Protection Coast Guard Drawing 87 WPB 634-001, Rev C, Deck Covering & Details Coast Guard Drawing 87 WPB 635-001, Rev C, Linings and Insulation Plan & Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 9115, Jets Vacuum Sewage System Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL Coast Guard Technical Publication (TP) 4562, Heating, Ventilation & Air Conditioning (HVAC) System Coast Guard Technical Publication (TP) 4573, Coolant Heating System, 17 March 2003 Coast Guard Technical Publication (TP) 4593D, July 2011, SWBS 243, Manufacturer's Instruction Book, 87' WPB Propulsion Shaft Seal - Type F.S.E Coast Guard Technical Publication (TP) E-424-0230, SWBS 424, June 2006, Electromagnetic Log User’s

Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing vi (Rev-0)

AN/SPS-73V Surface Search Radar (SSR), Sep 1998, Operation, Maintenance, and Installation Manual ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Bollinger Shipyard, USCG CPB Project MTU-FA 771903, 07 Feb 2000, Engine/Gearbox Plant

Alignment Instructions 8V396 TE94/Flange Mounted BW 255 Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement Installation of MTU Electronic Systems E 530 606/06E MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-46106b, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-PRF-24139, Mar 1987, Grease, Multipurpose, Water Resistant.

MIL-PRF-24635, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MTU 8V 396 TE.4 Maintenance Manual M020046/21E MTU 8V 396 TE94 Description and Operation Manual M011511/00E MTU 8V 396 TE94 Parts Catalog M033971/00DE, Order #771903 MTU 8V396 TE.4 Tolerances & Wear Limits List M070026/00E MTU Customer Connecting System CCS for ECS 396, E 531 415/00EMTU Electrical Start Device SUE-

ES for ECS 396, E 531 482/00E MTU Customer Connecting System CCS for ECS 396, E 531 416/00E MTU Electrical Start Equipment SUE-ES Illustrated Parts Catalog E 535 187/00ED MTU Engine Control System Illustrated Parts Catalog E 535 145/01ED MTU Engine Management System Typ ECS 396/S Version E & F with ETB 4E/ETB 4F Document numbers; E 531 406/01 E, E 531 405/ 01E & E 531 403/02E MTU Exhaust Turbocharger ZR140 M040052/10E MTU Fluids and Lubricants Specification A001061/35E MTU Junction Box CCS-ECS 396E Illustrated Parts Catalog E 535 151/01ED MTU Local Operating Panel for ECS E 531 301/01E MTU Local Operating Panel LOP-ECS Illustrated Parts Catalog E 535 297/02ED MTU Monitoring & Control Unit Documentation E 535 164/00ED MTU Service Information 396-99/0562B Electric Governor Actuator with Oil Drain MTU Solenoid Actuator, Description, Assembly Instructions M040082/10E MTU Tool List M004021/20DE Raytheon Marine Company, Jan 1992, Technical Manual, Radar Set Model R40X/R41X, AN/SPS-69, RMC Document Number G261404 Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets vii (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

6 N Slip Resistant Sheets NSN: 7220-01-F11-2238 1 KT 5,352.24 6 N Anchor Windlass NSN: 3950-66-159-7623 1 ea. 5508.73 9 Y Cylinder Head NSN: 2815-12-345-1076 8 3274.71 9 Y “A” Bank

Turbocharger

NSN: 2950-12-347-2009 1 12,642.58

9 Y “B” Bank Turbocharger

NSN: 2950-12-347-2010 1 11,050.16

9 Y Sea Water Pump NSN: 2930-12-344-4810 1 15,086.29 9 Y Jacket Water Pump NSN: 2930-12-344-4606 1 3799.67 9 Y Starter NSN: 2920-12-156-2556 1 3255.35 9 Y **Charge Air Cooler NSN: 2930-12-354-2436 1 32,974.85 9 Y **Injector with retainer

NSN: 2910-12-341-9988 8 706.45

9 N **Cylinder Liner NSN: 2815-12-361-3855 8 1103.14 9 N **Piston NSN: 2815-12-362-8999 8 3816.34 9 N/A Engine Acceptance

Test Record

NSN: N/A 1/MDE N/A

10 Y *Alignment kit N/A 1 ea. $5000.00 11 N Thordon bearing, Grade Orange (5.5" OD x 4" ID x 7.87" (200mm) LG)

PN: F54615-02-8-1 NSN:

3120-21-914-2012

2 ea. 525.03

12 N Thordon bearing, Grade Orange

(5.5" OD x 4" ID x 11.41" (290mm)

LG)

PN: F54615-02-8-0 NSN:

3120-21-914-2011

2 ea. 558.05

13 N **Intermediate bearing carrier

NSN: 3130-01-F11-2388

P/N: 87 WPB 243-001, Item

2 ea. 591.86

14 N **Aft bearing carrier NSN: 3130-01-F11-2200 P/N: 87 WPB 243-001, Item

2 ea. 1931.31

15 Y Propeller Shaft NSN: 2010-01-458-9175 2 ea. 10,195.95 15 N Type FSE Face

(solid)

PN: H75440-01-6 NSN:

2040-01-642-6640 2 ea. 2636.99

15 N Type FSE Seat (solid)

PN: H75440-01-7 NSN:

2040-01-643-1801

2 ea. 2675.00

15 N Type FSE Seal Cup PN: H75440-01-1-3 NSN: 2 ea. 258.76 ix (Rev-0)

(split) 3120-01-521-2390 15 N Type FSE O-Cord PN: H75440-01-1-4 NSN:

3120-01-521-2268 2 ea. 167.68

15 N Type FSE Emergency Seal

PN: H75440-01-3-6 NSN:

5330-01-521-4855

2 ea. 395.15

15 N Shaft Seal Bellow PN: H75440-01-2-1

NSN: 5340-01-521-3573

2 ea. 449.12

15 N *Compression Tool Assembly

N/A 1 ea. 200.00

15 N *Alignment Kit N/A 1 set 5000.00 16 Y Starboard Propeller

(RH)

PN: 706-3351.00 RH NSN:

2010-01-457-0573 1 ea. 9153.07

16 Y Port Propeller (LH) PN: 706-3350.00 LH NSN:

2010-01-459-0421

1 ea. 9542.05

16 N *Propeller Nut Wrench

N/A 1 ea. 200.00

16 N Propeller Nut PN: 5317350 NSN: 2010-01- 458-9217

2 ea. 322.07

16 N Propeller Nut, Locking

PN: 5317355 NSN: 5310-01-

458-9125

2 ea. 285.10

16 N Anode, Propeller Nut

PN: 87WPB243001ITEM39

NSN: 5342-01-481-8403

2 ea. 153.06

17 Y ***Transducer, sonar, w/ ring

PN: SS60SLD NSN: 5845-

01-641-9744

1 ea. 1552.41

18 Y 3” Ball Valve NSN: 4810-01-517-8110 PN:

LV071A

1 ea. 5622.11

18 Y Doppler Speed Log Measurement Rod

NSN: 6605-01-470-1266 1 ea. 5823.22

19 N Iron body/ Stainless steel stem/ bronze disk (flanged) 8”

PN: J022929-512431A NSN:

4820-01-613-5021

2 ea. 563.25

19 N Iron body/ Stainless steel stem/ bronze disk (wafer) 8”

PN: 22929-112431A NSN:

4820-01-615-9571

2 ea. 521.46

19 N Iron body/ Stainless steel stem/ bronze disk (flanged) 3”

PN: 22925-5124 NSN: 4820-

01-650-0975

2 ea. 226.51

19 N Iron body/ Stainless steel stem/ bronze disk (wafer) 3”

PN: 22925-1124316 NSN:

4820-01-332-6811

2 ea. 214.14

20 Y Rudder Assembly, port

NSN: 2040-01-461-1944 1 ea. 6113.36

20 Y Rudder Assembly, starboard

NSN: 2040-01-461-1943 1 ea. 5971.93

20 N Upper Roller Bearing

NSN: 3110-01-512-5534 2 ea. 287.43

20 N Wartsila EL Seals Kit

PN: H75492-01 NSN: 2040-

01-565-9776

2 ea. 7243.42

20 N Lower Bearing, Sleeve

NSN: 3120-20-000-7677 2 ea. 405.81 x (Rev-0)

21 N Valve assy, manifold

PN: USCG-MNFLD-87

NSN: 4820-01-535-0136

1 ea. 496.08

30 N Anode, corrosion preventive

PN: 899Y105 NSN: 5342-00-

813-6058

15 ea 57.37

31 Y *Transducer Cover Plate

N/A 2 ea. 50.00

35 N Cooling Coil NSN: 4130-22-612-1995

P/N: CU-AL-P3012 18R-20T

1 ea. 9810.00

40 Y Sewage installation kit: Jets 610SS

Toilets, Vacuum Pump, controller and

Vacuum Accumulator

NSN: 4510-01-F16-4844 PN:

CUSTVU15-TO610

1 ea. $13,957

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

15 Propulsion Shafts, Renew

19 Sea Water System, Perform Maintenance

20 Rudder Assemblies, Renew

21 Stern Launch Door, Remove, Inspect and Reinstall

26 U/W Body, Preserve (100%)

31 Drydock xii (Rev-0)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87' Length between perpendiculars 81' 7" Depth 10' 11" Maximum beam 19.4' Draft, mean to design waterline 5' 9" Height of highest projection 50.2' Full load displacement 93.5 long tons Minimum operating displacement 83.9 long tons Displacement, light ship 77.9 long tons Framing Longitudinal Bulkheads Four watertight bulkheads located below the Main Deck Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36 Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels Reduction gears Two ZF Type BW 255 Propulsion shaft Two AQUAMET 22, 101.6mm Shaft diameter 4" Shaft seal Two John Crane mechanical seals Shaft bearing, intermediate Thordon Elastomeric Bearing Shaft bearing, aft Thordon Elastomeric Bearing Number of propellers 2 Number of blades 5 Diameter of propeller 1040mm Pitch 1230 mm fixed Shaft RPM 828 Rudders Two 316L Stainless Steel Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal 3-9-2-f (fuel oil) 1402 gal 3-12-2-f (waste oil) 86 gal 3-12-1-f (oily water) 86 gal 3-7-0-q (sewage collection) 352 gal 3-7-1-q (grey water) 52 gal 3-12-1-w (fresh water) 200 gal 3-12-2-w (fresh water) 200 gal

1 (Rev-0)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

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4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here